Bausano & Figli

Name

Bausano & Figli

Legal name

Bausano S.p.A., società unipersonale

Website

https://bausano.com

Company type

Private

Founded year

1946

Operating status

Operating

Headcount range

101–250 employees

Ownership category

akta.pro rank

Product category

Industrial Plastic Extrusion Machinery

NAICS

Other General Purpose Machinery Manufacturing (3339)

SIC

General Industrial Machinery & Equipment (3560), Special Industry Machinery (No Metalworking Machinery) (3550)

akta.pro primary industry

Hoses, Tubing & Fittings (Hydraulic/Pneumatic Lines & Connectors) (IMAHAGAH)

Keywords

• Plastic extrusion lines
• Twin-screw extruders
• Single-screw extruders
• Pipe extrusion machinery
• Compounding pelletizing equipment

Headquarters

HQ city

Rivarolo Canavese

HQ country

Italy

HQ region

Europe

Offices2 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Supply Chain, Operations, Technology or R&D, Marketing or Sales, Infrastructure

Revenue model

1. Complete Extrusion Lines: Sale of complete custom extrusion lines for pipes, profiles, pellets, WPC, medical products, and recycling. Each line is designed and manufactured entirely in-house based on specific customer requirements for material type, output, and operating conditions.
2. Extruders (Single and Twin-Screw): Sale of standalone extruder machines including E-GO single-screw series and MD twin-screw series. Machines are customizable with various sizes and configurations.
3. Downstream Equipment: Sale of end-of-line equipment including pipe downstream, profile downstream, pellet and compound downstream, and medical device downstream systems.
4. Technical Support Services: Technical assistance with well-trained technicians providing hands-on and remote support. Includes specialized teams in strategic worldwide locations for fast interventions.
5. Spare Parts: Original spare parts and accessories available from well-stocked warehouse, including parts for Bausano machines over 20 years old.
6. Testing and Training: Testing services including Factory Acceptance Tests (FAT), virtual FAT, and Site Acceptance Tests (SAT), along with technical training for new operators.

Go-to-market motion1 record

Distribution channels1 record

Marketing channels6 records

Core offering

Bausano & Figli designs and manufactures intelligent plastic extrusion lines and compounding machinery for industrial producers of pipes, profiles, pellets, WPC and medical products. The offering includes complete custom-engineered extrusion lines, standalone twin-screw and single-screw extruders, downstream equipment, and the SPHERA digital ecosystem for monitoring and predictive maintenance. All machinery is designed, engineered and assembled in-house at the company's facility in Rivarolo Canavese, Italy.

Product overview

Bausano & Figli is an Italian manufacturer of plastic extrusion lines and compounding machinery with over 80 years of experience. The company operates a platform-plus-modules architecture comprising complete extrusion line systems (for pipes, profiles, pellets, WPC, and medical products), core extruder equipment (twin-screw MD Series and single-screw E-GO Series), and the SPHERA digital ecosystem (Pharos IIoT platform, Scout spare parts portal, and Ranger virtual assistant). The product portfolio is organized around three pillars: Engineering (design, testing, and analysis services), Manufacturing (complete lines, extruders, and downstream equipment), and Service (technical support, spare parts, and testing/training). Technologies span plastic extrusion, co-extrusion, compounding/pelletizing, plastic recycling, and food extrusion, serving industries including agriculture, automotive, building, energy, water management, medical, and telecommunication.

Differentiator

Problem solved

Functional benefit

Brands

• Bausano SPHERA: Digital ecosystem for intelligent extrusion featuring three integrated modules: Pharos (IIoT platform), Scout (intelligent spare parts portal), and Ranger (AI-powered virtual assistant for operators, technicians, and supervisors)

Products and services

• Pipe Extrusion Lines Complete custom-engineered extrusion lines for producing PVC, PE and PP pipes for water supply, sewer systems, agricultural irrigation, gas transport and medical applications. Lines include multi-stage cooling, calibration, synchronized haul-off and electronic cutting systems. Target customers are industrial pipe manufacturers.
• Profile Extrusion Lines
• Pelletizing Extrusion Lines
• WPC Extrusion Lines
• Medical Extrusion Lines
• MD Series Twin-Screw Extruders
• E-GO Series Single-Screw Extruders
• Laboratory Extruder MD 30
• Plastic Recycling Extruders
• Downstream Equipment
• SPHERA Digital Ecosystem Integrated digital ecosystem for extrusion line management combining IIoT, AI and digital services. Comprises three modules: Pharos (IIoT monitoring platform), Scout (intelligent spare parts portal), and Ranger (AI-powered virtual assistant). Enables predictive maintenance, real-time monitoring, KPI/OEE tracking and historical data analysis.
• Technical Support Services
• Spare Parts
• Testing and Training Services

Quantifiable outcome

• Energy savings up to 35% with magnetic induction heating compared to traditional resistive systems
• +3 more outcomes

Named customers1 record

Segments6 records

Ideal customer profiles2 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

AI capability5 records

Feature6 records

Scale indicators3 records

Recent moves5 records

Expansion highlights6 records

Direct peers

• Battenfeld-Cincinnati: Specialized extrusion technology provider for pipe, profile, and compounding. Direct peer competing in similar twin-screw and single-screw equipment categories.
• Davis-Standard: US-based designer and manufacturer of extrusion systems for pipe, profile, sheet, and film. Direct competitor with overlapping product portfolio and similar custom-engineered sales model to Bausano's complete lines.
• Reifenhäuser: German family-owned extrusion machinery group producing lines for blown film, cast film, and nonwovens. Comparable in size and ownership structure to Bausano, with overlapping European industrial customer base.
• Coperion: German-based manufacturer of compounding and extrusion equipment, including twin-screw extruders and material handling systems. Competes directly with Bausano's MD Series and pelletizing lines in plastics compounding.
• KraussMaffei: German manufacturer of plastics and rubber processing machinery, including twin-screw extruders and complete extrusion lines. Direct competitor to Bausano in custom extrusion systems serving similar industrial customer segments across Europe.
• Leistritz: German manufacturer of twin-screw extruders for compounding, recycling, and specialty applications. Direct competitor to Bausano's MD Series twin-screw extruders in mid-to-large capacity ranges.
• AMUT: Italian manufacturer of extrusion, recycling, and processing lines for plastics. Direct competitor serving similar European customers in pipe, profile, and recycling applications.
• Bandera (Costruzioni Meccaniche Luigi Bandera): Italian extrusion machinery manufacturer specializing in complete lines for film, pipe, and profile. Direct domestic competitor with comparable customer base in European plastics processing.

Emerging players

• Theysohn: German manufacturer of twin-screw extruders and compounding systems. Comparable in product scope to Bausano's MD Series, with focus on specialty plastics and recyclate processing.

Broad incumbents

• Milacron (Hillenbrand): Broader plastics-processing machinery platform within Hillenbrand, offering extrusion, injection molding, and auxiliary equipment. Larger incumbent with overlapping extrusion product line but broader portfolio reach than Bausano's specialty focus.

Market position

Strengths4 records

Weaknesses4 records

Competitive moat5 records

Key risks6 records

Key highlights6 records

Customer concentration

• YouTubeyoutube.com/user/bausanoefigli
• Facebookfacebook.com/BausanoSpa
• LinkedInlinkedin.com/company/bausano-spa
• Instagraminstagram.com/bausano.spa/?hl=en

Compliance1 record

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Bausano & Figli