What DBS Processing does

DBS Processing Ltd is a UK-based, founder-managed specialist engineering company that designs, builds, and services mobile wastewater treatment equipment for the UK water utility, waste management, and recycling sectors. Operating from its Ilkeston, Derbyshire headquarters and a Langley Mill assembly workshop, the company manufactures modular, transportable units for solids-liquid separation, dewatering, screening, and material recovery — including the PSU:200 primary vibrating screen, the SSU:200 hydrocyclone-based grit recovery system, the Ultra Sep 325 dual-stage screening unit, the Mobile Lamella Tank, the Mobile Centrifuge Unit, the Ultrafines Plant, and its 2025-launched flagship, the Hydra-Pro Range, which has been verified to process over 250m³ per hour against an advertised 200m³/hr.

The business operates four revenue streams: bespoke equipment sales, short- and long-term hire of Lamella tanks and centrifuge rotating assemblies, service and maintenance (including preventative maintenance inspections, breakdown response, and OEM spare parts), and plant relocation/upgrades via an in-house fabrication department. Pricing is quote-based against customer-specific configurations with flexible payment terms and multi-year contracts typical. Go-to-market is direct, sales-led enterprise engagement with free no-obligation site visits used as the primary conversion mechanism.

DBS serves an enterprise customer base that includes Suez, Veolia, Thames Water, Severn Trent Water, Biffa, and Ibstock Brick, with documented case-study outcomes including £25,000/month in operational savings and an 80% reduction in water usage for Suez's Coleshill road sweepings facility, plus a £72,450 annual gate-fee saving from a bespoke compaction unit at Suez Neachells Lane. The company holds ISO9001:2015 certification, is accredited as a Real Living Wage Employer (since March 2021), and continues to expand product capability through in-house engineering rather than external capital — no funding rounds, acquisitions, or institutional investment are disclosed.

Name

DBS Processing

Legal name

DBS Processing Ltd

Website

https://dbsprocessing.co.uk

Company type

Private

Founded year

2017

Operating status

Operating

Headcount range

1–10 employees

Short description

DBS Processing Ltd is a UK-based, founder-managed specialist engineering firm that designs, builds, and services mobile wastewater screening, dewatering, and recycling equipment for enterprise customers including Suez, Veolia, Thames Water, Severn Trent Water, and Biffa.

Ownership category

akta.pro rank

Product category

Mobile Wastewater Treatment Equipment

NAICS

Sewage Treatment Facilities (221320), Waste Treatment and Disposal (5622)

SIC

Refuse Systems (4953)

akta.pro primary industry

Groundwater Extraction, Treatment & Discharge (Pump-and-Treat, reinjection) (BPALAKAF)

akta.pro secondary industry

Commercial & Industrial (C&I) Recycling Processing (BPALADAC)

Keywords

• Mobile wastewater treatment
• Screening equipment
• Dewatering systems
• Solids separation equipment
• Recycling machinery

Headquarters

HQ city

Ilkeston

HQ country

United Kingdom

HQ region

Europe

Offices2 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Personnel, Operations, Technology or R&D, Marketing or Sales, Infrastructure

Revenue model

1. Equipment Sales: Sale of bespoke mobile wastewater treatment equipment including screening, dewatering, separation and recycling units. Products include Hydra-Pro range, SSU:200, PSU:200, Ultra Sep 325, Ultrafines Plant, Lamella Tanks, Centrifuge units, and Road Sweepings Washing Plants. Flexible payment terms may be available.
2. Equipment Rental/Hire: Short and long-term hire of Lamella settlement tanks (50m³ capacity) and centrifuge units. Spare rotating assemblies for selected GEA models available for hire during servicing.
3. Service and Maintenance: Centrifuge service and repairs, preventative maintenance inspections (PMI), breakdown response, and spare parts supply for pumps, bearings, vibrating screens, conveyors and other processing equipment.
4. Plant Relocation and Upgrades: Washing plant relocation services and process upgrade consultations with in-house fabrication capabilities.

Pricing tiers

Go-to-market motion1 record

Distribution channels1 record

Marketing channels5 records

Core offering

DBS Processing Ltd designs, manufactures, and services bespoke mobile wastewater treatment equipment — including screening, dewatering, separation, and recycling units — for water utilities, waste management firms, aggregates processors, and road sweepings recycling facilities primarily in the United Kingdom. The company delivers each solution as a custom-built system based on customer-specific requirements, supported by in-house engineering, fabrication, installation, and after-sales service.

Product overview

DBS Processing Ltd is a UK-based manufacturer of mobile screening, dewatering, separation and recycling equipment for the wastewater treatment industry. The product portfolio centers on modular, mobile solids-liquid separation units that can operate independently or in combination. Core products include the PSU:200 (primary vibrating screen for solids up to 50mm), SSU:200 (secondary hydracyclone-based grit recovery down to 63 microns), and the Ultra Sep 325 (combined dual-screen unit integrating both separation stages). The flagship Hydra-Pro represents the latest generation with dual hydrocyclones, HMI control, and capacity exceeding 250m³/hr. Supporting equipment includes Mobile Lamella Tanks (inclined plate settlers), Mobile Centrifuge Units, Ultrafines Plants (particle recovery to 20 microns), and Road Sweepings Washing Plants. For applications requiring combined separation, customers can deploy PSU:200 and SSU:200 in series, or opt for the static combined Rag/Grit Recovery Plant. The company also offers related services including centrifuge repair, Lamella Tank hire, plant relocation, bespoke fabrications, plant upgrades, spare parts supply, and ongoing maintenance. Solutions are designed around Design, Build, Service principles with each project bespoke to customer needs.

Differentiator

Problem solved

Functional benefit

Products and services

• PSU:200 Mobile Screening Unit Primary screening unit that separates solid particles up to 50mm (0.5mm to 15mm range) from various liquids. Standalone unit with plug-and-play design for rag, organics, plastics, sand/grit, gravel, and other contaminant separation, transportable using a standard chain lift skip lorry or RORO body. Intended for wastewater treatment companies, water utilities, and recycling facilities.
• SSU:200 Mobile Grit Recovery System High-efficiency mobile grit recovery system using hydracyclone technology for effective separation of sand/grit and other dense materials from various liquids. Maximum flow rate 280,000 l/h, particle capture down to 63 microns, transportable via standard roll-on roll-off skip vehicle. Designed to follow primary screening units for secondary separation.
• Ultra Sep 325 Dual Separation Mobile Screening Unit Dual separation mobile screening unit with plug-and-play design capable of separating liquids and solids from 40mm to 63 microns. Standalone unit with integrated spray bar system for product washing, maximum capacity 60,000 l/h, 40kW power requirement, and 8t dry weight. Designed for rag and grit removal, pre-screen prior to centrifuge, post digester screen, river dredging, digester and lagoon cleaning, mobile dual sand plant, and tanker waste dewatering.
• Hydra-Pro Range Mobile Wastewater Treatment System Flagship high-capacity mobile rag and grit removal system mounted on a step-frame trailer with dual-stage screening capable of processing up to 250m³ per hour. Features hydraulically operated walkway, automatic feed flow control via HMI with live flow monitoring, larger vibrating screens, longer discharge conveyor, built-in jet wash with hose reel, dual hydrocyclones for silt and fine solids recovery, external pump access for forklift-compatible servicing, and HMI-controlled process with mobile tablet access. Designed for high-volume solids-liquid separation in wastewater treatment.
• Mobile Lamella Tank 50m³ mobile settlement tank using inclined plate technology providing large effective settlement area in a small footprint. 104 plates at 60° angle, central channel for enhanced flow distribution, DN100/DN150 connections, RORO mounted. Applications include primary clarification of wastewater, wash water recirculation and settlement, thickening in mining/chemical/mineral industries, and effluent treatment in metal finishing and steel plants. Available for short- and long-term hire.
• Mobile Centrifuge Unit Mobile unit enabling continuous 2-phase separation of solids from liquids on site. Performs thickening and dewatering of sludge, clarification of liquids with granular solids, and classification of fine pigments. Uses rotating bowl technology where solid particles move toward the bowl wall under centrifugal force and are discharged as dewatered cake. Hire units available alongside purchase.
• Ultrafines Plant Ultrafines recovery system enabling further separation of fine particles from sludge/silt down to 20 microns and smaller. Recovers materials for reuse in applications not otherwise possible and produces cleaner discharge liquid with reduced suspended solids content. Designed for existing washing plant and screening unit operators to reduce water disposal and usage costs.
• Mobile Grit/Rag Recovery System Combined mobile system using PSU:200 and SSU:200 in series for completely mobile solids separation from liquid at high volumes across various sites. Same outcome as the static combined Rag/Grit removal system, particularly useful for digester tank cleaning or lagoon cleaning operations.
• Rag/Grit Recovery Plant Static combined Rag/Grit recovery system incorporating both stages of separation from PSU:200 and SSU:200 screening units. Rag screened using vibrating screen, then grit recovered using hydracyclone and dewatered prior to discharge. Available for permanent installations.
• Road Sweepings Washing Plant Comprehensive solutions for washing and separating road sweepings depending on customer preferences and desired throughputs. Achieves approximately 80–90% reduction in material needing disposal and enables recovery of materials that can be sold for use. Designed for waste management and recycling operators.
• Bespoke Compaction Unit Custom compact, portable compaction system designed for Suez Neachells Lane plant to reduce water content in organic fraction from road sweepings. Includes bespoke mini compactor for organic fines, portable tipping skip, and scales for accurate measurement. Trial achieved average 20.7% water removal, estimated £72,450 annual saving in gate fees, and reduction of 137 truck movements per year. Designed and fabricated in-house.
• Centrifuge Service and Repairs Comprehensive centrifuge servicing and repair for all makes and models. Spare rotating assemblies held for selected GEA models, available for hire during servicing to maintain zero downtime operations.
• Lamella Tank Hire 50m³ Lamella settlement tanks available for short- or long-term hire for high-capacity solids separation on various sites. Robust, efficient, and ready for rapid deployment.
• Mobile Recycling Unit Fabrication Growing range of mobile solids recovery and separation units for purchase. Custom design and build services available when standard solutions do not fit project requirements. Built in-house at the Ilkeston headquarters and Langley Mill assembly workshop.
• Service and Maintenance Highly experienced service team offering rapid response to breakdowns and thorough in-depth reporting of plant condition via Preventative Maintenance Inspection (PMI). Supply of spare parts including genuine OEM and quality replacements at competitive prices.
• Plant Relocation Complete plant relocation services with all necessary skills and competencies for hassle-free moves of existing washing plants.
• Plant Upgrades and Bespoke Fabrications Identification and implementation of process upgrades using vast experience in washing, screening, and crushing industry. In-house fabrication department ensures high quality and quick turnaround on manufactured parts. Bespoke fabrications tailored to specific process requirements.

Quantifiable outcome

• Hydra-Pro processes in excess of 250m³/hr (advertised as 200m³/hr)
• +6 more outcomes

Named customers10 records

Segments4 records

Ideal customer profiles3 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature7 records

Scale indicators8 records

Recent moves5 records

Expansion highlights4 records

Direct peers

• JWC Environmental: US-based manufacturer of screening, grinding, and dewatering equipment for wastewater headworks and sludge processing — directly comparable in channel grinding, screening, and grit handling products sold to municipal WWTPs.
• Huber Technology: German-headquartered wastewater treatment equipment manufacturer offering screens, grit classifiers, and dewatering devices — competes for the same water utility customers as DBS in headworks and solids separation.
• CDE Group: Northern Ireland-headquartered manufacturer of wet processing equipment for sand, aggregates, and recycling — comparable customer base (waste management, recycling contractors) and overlapping product categories in washing, screening, and dewatering.
• Terex Washing Systems: Mobile and modular washing/screening equipment for aggregates, recycling, and industrial sands — overlaps DBS in mobile screening, hydrocyclone-based fines recovery, and contractor-led deployment models.
• EvoQuip (Terex brand): Compact mobile screening and separation equipment brand targeting contractors and recycling operators — closest comparable in the mobile, plug-and-play screening category for temporary or multi-site deployments.
• Derrick Corporation: Manufacturer of fine screening and separation equipment using polyurethane screen media — overlaps DBS's Ultra Sep 325 and Hydracyclone range for ultrafine particle separation in wastewater and recycling applications.
• McLanahan Corporation: Manufacturer of aggregate processing, washing, and water management equipment including hydrocyclones and dewatering screens — overlaps DBS in sand and grit washing with hydrocyclone separation for waste-management and aggregate customers.
• CDEnviro: UK-based designer and manufacturer of mobile and modular solids-liquid separation, washing, and recycling equipment for wastewater and aggregate markets — directly overlaps DBS's mobile screening, grit/rag recovery, and road-sweepings washing products.

Broad incumbents

• Eggersmann Group (FIVE GmbH): German group offering mobile and stationary recycling and processing plants for commercial waste, road sweepings, and C&D waste — broader portfolio than DBS but directly competes in road-sweepings washing and recycling systems across Europe.
• M&J Industries (Sulzer): Wastewater screening and shredding equipment specialist, now part of Sulzer — incumbent player in headworks screening for UK and European water utilities, frequently listed as a competitor on UK WwTW tenders where DBS competes.

Market position

Strengths4 records

Weaknesses5 records

Competitive moat4 records

Key risks6 records

Key highlights7 records

Customer concentration

• Xx.com/dbsprocessing

Compliance1 record

Revenue estimate

Valuation estimate

Number of profiles

Profiles2 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about DBS Processing