Ferrofacta
Ferrofacta GmbH is a German precision-engineering company that designs and manufactures patented hot runner systems for zinc die-casting and custom mould bases, serving industrial die-casting manufacturers through direct sales and an international partner network across Europe and North America.
- Company typePrivate
- Founded2009
- HeadquartersAllendorf-eder, Germany
- Headcount11–50
- GTM typeB2B
- OfferingHardware or Manufacturing
What Ferrofacta does
Ferrofacta GmbH is a German precision-engineering company specializing in hot runner technology for zinc die-casting and the production of custom mould bases. Its flagship offering is described as the world's first full hot runner system for zinc die-casting, developed internally from 2011 under Managing Director Igor Kusic and protected by three international patents, enabling sprueless production that eliminates the conventional sprue system, cuts cycle time, and removes the energy cost of melting return materials. The technology is delivered as a Monoblock Hot Runner Module that is fully designed, manufactured, installed, wired and tested as a single unit, paired with an MCS temperature control system supporting 8 to 128 control circuits.
The company sells to die-casting manufacturers as its primary segment, with mould construction companies and industrial manufacturers as secondary segments, addressing pain points such as high cycle times, porosity, mould wear in the sprue area, and the energy cost of remelting return materials (cited at roughly 40% of annual zinc die-cast production). It also supplies individually machined mould bases and plates for injection moulding and die-casting based on customer 3D data and drawings, alongside supporting accessories such as cleaning kits.
Ferrofacta generates revenue through custom-engineered hardware sales (Monoblock hot runner systems, mould bases, MCS controllers) and supporting technical services, on a quote-based pricing model with no publicly disclosed price points. It goes to market through direct enterprise field sales from its Burgwald headquarters, a wholly-owned UK subsidiary (Ferrofacta UK Ltd in Sheffield), and distribution partners in the USA (Eastern Alloys Inc.) and Czech Republic/Slovakia (EICHLER COMPANY a.s.). The company is ISO-9001 certified by DIQZ, founder-owned, privately held, and discloses no external funding or institutional investors.
Ferrofacta firmographics
Firmographics- Name
- Ferrofacta
- Legal name
- Ferrofacta GmbH
- Website
- https://ferrofacta.com
- Company type
- Private
- Founded year
- 2009
- Operating status
- Operating
- Headcount range
- 11–50 employees
- Short description
- Ferrofacta GmbH is a German precision-engineering company that designs and manufactures patented hot runner systems for zinc die-casting and custom mould bases, serving industrial die-casting manufacturers through direct sales and an international partner network across Europe and North America.
- Ownership category
- akta.pro rank
Ferrofacta industry classification
Industry- Product category
- Die Casting Equipment
- NAICS
- Special Die and Tool, Die Set, Jig, and Fixture Manufacturing (333514)
- SIC
- Metalworkg Machinery & Equipment (3540)
- akta.pro primary industry
- Metal Forming & Fabrication Machines (Presses, Bending, Shearing, Stamping) (IMAHADAC)
- akta.pro secondary industry
- Thermoforming Tooling, Mold & Die Manufacturing (IMANAHAJ)
Keywords
Where Ferrofacta is headquartered
LocationHeadquarters
- HQ city
- Allendorf-eder
- HQ country
- Germany
- HQ region
- Europe
Offices5 records
Markets served
Ferrofacta business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Operations, Personnel, Supply Chain, Technology or R&D, Marketing or Sales
Revenue model
- Hot Runner Systems: Sale of complete hot runner systems as Monoblock modules for zinc die-casting, including temperature control technology. Provides sprueless production capabilities for die-casting operations.
- Mould Bases and Plates: Individually machined mould bases and plates according to customer specifications. Production based on 3D data and/or drawings. Materials include various steel grades, aluminium and special steel grades.
- Temperature Control Systems: MCS temperature controller systems for hot runner temperature management with flexible zone configurations (8-128 control circuits).
- Technical Services and Support: Technical information services, cleaning kit manuals, and project management services for international customers.
Go-to-market motion1 record
Distribution channels4 records
Marketing channels4 records
Ferrofacta product offering
Product offeringCore offering
Ferrofacta designs, manufactures, and supplies hot runner systems specifically for zinc die-casting processes, along with mould bases/plates and the MCS temperature control system. The company serves industrial die-casting operations globally, offering patented full hot runner technology that enables sprueless production and shorter cycle times.
Product overview
Ferrofacta is a precision engineering company specializing in hot runner technology for zinc die-casting and mould base manufacturing. The core product portfolio consists of the patented Hot Runner for Zinc Die-Casting (the world's first full hot runner for zinc die-casting enabling sprueless production), paired with the MCS Temperature Control System for precise temperature management. These are offered as a complete Monoblock Hot Runner Module combining design, manufacturing, installation, wiring and testing. Additionally, Ferrofacta supplies individually machined mould bases for injection moulding and die-casting applications, and offers supporting accessories like a Cleaning Kit with manual. The company operates with ISO 9001 certification and has international sales representation in the UK, USA, and Czech Republic/Slovakia.
Differentiator
Problem solved
Functional benefit
Products and services
- Hot Runner System for Zinc Die-Casting
Quantifiable outcome
- Cycle time significantly reduced
- +3 more outcomes
Companies that use Ferrofacta
Customer profileSegments3 records
Ideal customer profiles2 records
Ferrofacta technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature4 records
Ferrofacta partnerships and signals
Strategic signalPartnerships
Three partnerships are on record, tiered core.
- Ferrofacta UK LtdcoreSales International partner for Diecasting-Hotrunner, bolster plates and contouring parts covering Great Britain market. Located at Eckington Business Centre, Sheffield. Contact: [email protected], +44 7768 382604.
- Eastern Alloys Inc.coreSales partner for Diecasting-Hotrunner covering USA market. Located in Maybrook, NY. Contact: [email protected], +1 914 643 3825. Website: www.eazall.com
- EICHLER COMPANY a.s.coreSales partner for Czech Republic and Slovakia covering Central European market. Located in Žďár nad Sázavou, Czech Republic. Contact: [email protected], +420 565 653 111.
Scale indicators3 records
Recent moves6 records
Expansion highlights4 records
Ferrofacta competitors and assessment
Company assessmentBroad incumbents
- Synventive Molding Solutions (Barnes Group): Part of Barnes Group, Synventive is a major global hot runner system provider for plastic injection molding. Comparable core technology (hot runner architecture) but focused on plastics rather than metal die-casting.
- Bühler Group (Die Casting): Swiss global supplier of die-casting machinery and complete foundry cells. Indirectly comparable as the upstream supplier of die-casting machines that Ferrofacta's hot runner systems plug into; useful for sizing the broader die-casting capital equipment market.
- INCOE Corporation: US-based specialist in hot runner systems for plastic injection molding, with adjacent die-casting exposure. Operates in the same product category as Ferrofacta (hot runner systems) but at significantly larger scale.
- Mold-Masters (MasterControl): Global leader in hot runner technology and temperature controllers for plastic injection molding, with growing presence in die-casting. Comparable product category (hot runner + temperature control) and broader scale give it incumbent positioning.
- HASCO Hasenclever GmbH + Co KG: Global supplier of standardized mould components, hot runner systems, and accessories for tool and mould making. Overlaps with Ferrofacta across mould bases and hot runner categories, though at greater scale and broader portfolio.
Direct peers
- Ewikon Heißkanalsysteme GmbH: Established German manufacturer of hot runner systems for injection molding and die-casting. Most direct comparable to Ferrofacta given the shared German industrial heritage, hot runner focus, and overlapping die-casting customer base.
- Meusburger Georg GmbH & Co KG: Leading European manufacturer of standardized mould bases, plates, and precision components for tool and mould making. Direct peer to Ferrofacta's mould base business line, with comparable customer base and German manufacturing pedigree.
- Strack Norma GmbH: German manufacturer of standardized mould base plates and associated components for injection moulding and die-casting. Direct competitor to Ferrofacta's mould base offering, serving the same German and European industrial customer base.
Regional players
- Giorgi S.r.l. Italian manufacturer of mould bases and bolsters for injection moulding and die-casting. Direct competitor in mould bases but primarily serving Southern Europe, providing a regional comparison point for Ferrofacta's continental business.
Emerging players
- Hotset Heißkanal-Technik GmbH: Specialist in hot runner technology and temperature control components for plastics and die-casting. Smaller scale comparable to Ferrofacta, with overlapping product focus on hot runner systems and temperature management.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat4 records
Key risks6 records
Key highlights7 records
Customer concentration
Ferrofacta social profiles
Digital presenceFerrofacta compliance and trust
Trust signalCompliance2 records
Ferrofacta financial estimates
Financial estimateRevenue estimate
Valuation estimate
Ferrofacta leadership team
Management profileNumber of profiles
Profiles1 record
Ferrofacta subsidiaries and ownership
Company hierarchySubsidiaries1 record
Ferrofacta funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Ferrofacta M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Ferrofacta
What does Ferrofacta do?
Ferrofacta designs, manufactures, and supplies hot runner systems specifically for zinc die-casting processes, along with mould bases/plates and the MCS temperature control system. The company serves industrial die-casting operations globally, offering patented full hot runner technology that enables sprueless production and shorter cycle times.
Is Ferrofacta a public or private company?
Ferrofacta is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was Ferrofacta founded?
Ferrofacta was founded in 2009. It employs 11 to 50 people.
Where is Ferrofacta based?
Ferrofacta is headquartered in Allendorf-eder, Germany, in the Europe region.
How does Ferrofacta make money?
Four revenue lines are on record. Hot Runner Systems are the primary driver. The others are mould Bases and Plates, temperature Control Systems and technical Services and Support.
Who are Ferrofacta's main competitors?
Broad incumbents on record are Synventive Molding Solutions (Barnes Group), Bühler Group (Die Casting), INCOE Corporation, Mold-Masters (MasterControl) and HASCO Hasenclever GmbH + Co KG. Direct peers are Ewikon Heißkanalsysteme GmbH, Meusburger Georg GmbH & Co KG and Strack Norma GmbH. Giorgi S.r.l. is listed as a regional player. Hotset Heißkanal-Technik GmbH is listed as an emerging player.
Does Ferrofacta have an API?
No public API is recorded for Ferrofacta.
What industry is Ferrofacta in?
Ferrofacta's product category is Die Casting Equipment. Its primary akta.pro industry code is IMAHADAC, Metal Forming & Fabrication Machines (Presses, Bending, Shearing, Stamping), with a secondary code of IMANAHAJ, Thermoforming Tooling, Mold & Die Manufacturing. Its NAICS code is 333514 and its SIC code is 3540.