A3D Manufacturing

What A3D Manufacturing does

A3D Manufacturing is a Phoenix, Arizona-based digital manufacturing service company operating as a private LLC since 2019 (rebranded in 2024 from Athena Manufacturing). The firm performs additive manufacturing in-house across five core technology lines—HP Multi Jet Fusion, FDM/FFF, Selective Laser Sintering, Metal FFF, and Stereolithography—while coordinating CNC machining, injection molding, and urethane casting through a vetted U.S.-based supplier network with final quality assurance conducted at the Phoenix headquarters. Its technology stack is anchored by certified partnerships with HP (Digital Manufacturing Network), Markforged (Metal X for production metal parts in 17-4 PH, D2/H13, Inconel 625, and copper), Formlabs (SLA), and Stratasys, supplemented by in-house post-processing (chemical vapor smoothing, CERAKOTE coating, dyeing, threaded inserts).

The company serves highly regulated verticals including aerospace, military and defense (ITAR registered), medical device and life sciences, industrial equipment, transportation and mobility (including EV), high technology, and consumer goods, with named customers spanning NASA, Tesla, Blue Origin, Disney, PepsiCo, Google, Lucid, Firestorm, and Knapheide. A3D operates two distinct go-to-market motions: a product-led self-serve instant online quoting platform for fast-turn MJF, FDM, and SLA orders supporting STL/STEP/IGES/SLDPRT uploads, and a sales-led custom manufacturing quote path with 24-hour expert review for large production runs, multi-part assemblies, and hybrid part programs. Revenue is generated on a transaction/take-rate basis per part or per production run, with pricing not publicly disclosed. The firm holds ISO 9001:2015 and AS9100:2016 quality certifications and ITAR registration, and has cumulatively produced more than one million 3D-printed parts. Headcount is in the 11–50 range and the company is founder-controlled with no disclosed institutional investment.

Name

A3D Manufacturing

Legal name

A3D, LLC

Website

https://a3dmfg.com

Company type

Private

Founded year

2019

Operating status

Operating

Headcount range

11–50 employees

Short description

A3D Manufacturing is a Phoenix-based digital manufacturing service producing 3D-printed and traditionally manufactured parts for aerospace, medical, defense, and consumer products. The firm offers instant online quoting and custom production with ISO 9001, AS9100, and ITAR certifications, serving enterprises including NASA, Tesla, and Google.

Ownership category

akta.pro rank

Product category

Additive Manufacturing Services / 3D Printing Contract Manufacturing

NAICS

Machinery Manufacturing (333), Commercial and Service Industry Machinery Manufacturing (3333)

SIC

Special Industry Machinery (No Metalworking Machinery) (3550), Service Industries For The Printing Trade (2790)

akta.pro industry

PRIMARYIMAAADAL

Electronics & Industrial Component 3D Printing Services (enclosures, fixtures, functional parts)

Industrials, Manufacturing & Construction/3D Printing/3D Printing Services (On-Demand Manufacturing & Service Bureaus)

SECONDARYIMAAAAAK

Large-Format & Industrial Production 3D Printers (High-Throughput Systems)

Industrials, Manufacturing & Construction/3D Printing/3D Printing Hardware (Printers & Systems)

SECONDARYIMAIAMAL

Additive Manufacturing & Connected 3D Printing

Industrials, Manufacturing & Construction/Industrial Services & Facility Operations/Industrial IoT (IIoT) & Smart Manufacturing

Keywords

• 3D printing services
• Additive manufacturing
• CNC machining services
• Injection molding services
• Urethane casting services

Headquarters

HQ city

Phoenix

HQ country

United States

HQ region

North America

Offices1 record

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Personnel, Operations, Technology or R&D, Infrastructure, Marketing or Sales

Revenue model

1. On-Demand 3D Printing Services: Fast-turn 3D printed parts for low volume and repeat jobs through instant online quoting and ordering. Supports MJF, FDM, SLA, and Post Processing services including vapor smoothing, CERAKOTE, and dyeing.
2. Custom Manufacturing Services: Large production runs, multi-part assemblies, and complex parts requiring custom pricing. Includes 3D Printing in-house plus CNC, Injection Molding, and Urethane Casting through supplier network.
3. Post-Processing Services: Finishing services including surface smoothing, Cerakote painting, dyeing, threaded inserts, painting, and assembly performed in-house.
4. Urethane Casting: Silicone mold-based production of high-quality plastic parts. Coordinated through supplier network with QA at Phoenix headquarters.
5. CNC Machining: Tight-tolerance CNC parts coordinated through vetted supplier network with final QA at Phoenix headquarters.
6. Injection Molding: Production-grade plastic parts coordinated through qualified injection molding supplier network with application-first guidance and final QA.

Pricing tiers

Go-to-market motion3 records

Distribution channels4 records

Marketing channels8 records

Core offering

A3D Manufacturing is a digital contract manufacturer that performs 3D printing in-house at its Phoenix, Arizona facility across MJF, FDM, SLS, SLA, and Metal FFF technologies, and coordinates CNC machining, injection molding, and urethane casting through a vetted U.S. supplier network with final QA at its Phoenix headquarters. It serves engineers, founders, and enterprise manufacturers needing on-demand prototype-to-production parts, with two customer-facing entry points: an instant self-serve online quote for low-volume 3D printing and a custom expert-led quote for large production runs and hybrid additive-plus-traditional programs.

Product overview

A3D Manufacturing operates as a digital manufacturing-as-a-service platform offering both additive and traditional manufacturing services. 3D Printing is performed in-house at their Phoenix, AZ facility, while CNC Machining, Injection Molding, and Urethane Casting are coordinated through a vetted supplier network with final QA at A3D headquarters. The portfolio consists of five core 3D printing technology lines — Multi Jet Fusion (MJF), FFF/FDM, Selective Laser Sintering (SLS), Metal FFF, and Stereolithography (SLA) — supplemented by Post-Processing Services (vapor smoothing, CERAKOTE, dyeing, threaded inserts). Traditional manufacturing is offered via CNC Machining, Injection Molding, and Urethane Casting. Two customer-facing quote pathways serve different needs: the Instant 3D Printing Quote for self-service low-volume orders, and the Custom Manufacturing Quote for expert-assisted large production and hybrid workflows. The company was founded in 2019 (originally as Athena Manufacturing) and rebranded to A3D Manufacturing.

Differentiator

Problem solved

Functional benefit

Products and services

• Multi Jet Fusion (MJF) 3D Printing
• FFF/FDM 3D Printing
• Selective Laser Sintering (SLS) 3D Printing
• Metal FFF 3D Printing
• Stereolithography (SLA) 3D Printing
• Post-Processing Services
• CNC Machining Services
• Injection Molding Services
• Urethane Casting Services

Quantifiable outcome

• Digital manufacturing delivery in as little as 1 day
• +2 more outcomes

Named customers10 records

Segments7 records

Ideal customer profiles6 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature5 records

Partnerships

Three partnerships are on record, tiered core.

• HP Inc.coreTechnology or IntegrationA3D is a certified HP Digital Manufacturing Network Partner, meeting HP's benchmarks for quality, repeatability, speed, and end-to-end production excellence using Multi Jet Fusion (MJF) technology. This partnership provides access to HP's 3D printing technology and validates A3D's capability to produce production-grade parts with high dimensional accuracy and optimized material properties.
• MarkforgedcoreTechnology or IntegrationMarkforged is a key technology partner providing Metal FFF 3D printing capability including the Metal X systems. A3D uses Markforged technology to produce functional metal parts and prototypes for applications like bridge production, part consolidation, and customization.
• Qualified Supplier Network (CNC, Injection Molding, Urethane Casting)coreStrategic or Co-development PartnerA3D coordinates CNC machining, injection molding, and cast urethane through a qualified supplier network. All supplier parts route through A3D's Phoenix headquarters for final QA before shipment. Supplier qualification is governed by A3D's QMS.

Scale indicators3 records

Recent moves8 records

Expansion highlights6 records

Direct peers

• Materialise: Listed AM services and software provider with strong medical device and industrial verticals; competes with A3D in certified, regulated AM production runs across aerospace and medical.
• Protolabs: Public digital manufacturer with automated quoting for AM, CNC, injection molding, and urethane casting; serves the same enterprise and SMB engineering customers as A3D with a larger global footprint and broader technology portfolio.
• Shapeways: Pure-play AM service bureau with online instant quoting for SLS, SLA, MJF, and metal — overlaps with A3D's SMB self-serve motion though with less enterprise and regulated-industry focus.
• Xometry: Largest US-listed digital marketplace for on-demand manufacturing, offering instant quoting for AM, CNC, injection molding, and urethane casting — directly mirroring A3D's hybrid service bureau model and SMB self-serve plus enterprise motion.
• Hubs: Protolabs-owned global manufacturing platform with instant online quoting for 3D printing, CNC, injection molding, and urethane casting — a near-direct match to A3D's instant-quote + hybrid supplier network approach.
• Fictiv: Software-driven on-demand manufacturing platform combining in-house processes with a vetted supplier network for AM, CNC, injection molding, and urethane casting — a close structural analogue to A3D's hybrid centralized-QA model.
• Stratasys Direct Manufacturing: Service bureau arm of Stratasys offering PolyJet, FDM, SLS, SLA, and metal AM production services for enterprise customers — competes directly with A3D in production-grade AM and benefits from OEM backing similar to A3D's HP partnership.

Emerging players

• Plethora: US-based AM-focused service bureau with automated quoting and a network production model for 3D printing and CNC, similar in scale and stage to A3D and competing for similar industrial and aerospace customers.

Others

• Markforged: Technology partner and Metal X / metal FFF systems supplier to A3D; increasingly competes at the service-bureau level via Markforged Digital Forge, making it both a vendor and an emerging adjacent competitor in metal AM services.

Regional players

• Forecast 3D: US AM service bureau offering plastic and metal 3D printing plus post-processing and secondary operations — overlaps with A3D's process-agnostic AM service portfolio and similar enterprise customer focus, though concentrated in the West Coast.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat4 records

Key risks6 records

Key highlights6 records

Customer concentration

• YouTubeyoutube.com/channel/UCmhMCzqp3FbBJONnREmwd4Q
• Facebookfacebook.com/A3Dmfg
• LinkedInlinkedin.com/company/a3d-manufacturing
• Instagraminstagram.com/a3d_manufacturing

Compliance4 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about A3D Manufacturing