Spraymet Surface Technologies
Spraymet Surface Technologies is a Bangalore-based thermal spray coating services and equipment company (est. 1995) serving steel, power, automotive, pump/valve, oil & gas, aerospace, and biomedical customers with HVOF, plasma, PTA cladding, TIG, and ENP processes under proprietary Spraymet alloy brands.
- Company typePrivate
- Founded1995
- HeadquartersBangalore, India
- Headcount11–50
- GTM typeB2B
- OfferingServices
What Spraymet Surface Technologies does
Spraymet Surface Technologies Pvt Ltd is an India-based private limited company founded in 1995 and headquartered in Bangalore (Peenya Industrial Area) that provides industrial surface engineering solutions for wear, corrosion, erosion, cavitation, and thermal barrier applications. The company operates through two divisions: Spraymet Surface Technologies (SST), which delivers thermal spray coating services including HVOF (High Velocity Oxy Fuel), plasma spray, PTA (Plasma Transferred Arc) cladding, TIG hardfacing, and Electroless Nickel Plating (ENP); and Spraymet Coating Industries (SCI), which manufactures and sells thermal spray equipment, spares, and a broad catalogue of consumables — thermal spray powders, wires, spray-and-fuse powders, PTA hardfacing powders, polymer powders, and specialty products, including a proprietary line of cobalt-based (Spraymet No 1, 6, 12, 21, T-400, T-800) and nickel-based (Spraymet No 40, 50, 60, 700) alloy powders with documented hardness profiles.
The underlying technology spans multiple thermal spray physics regimes — HVOF achieving bond strengths above 10,000-12,000 PSI and ~99% density via supersonic particle velocities, plasma reaching 10,000-50,000°F for ceramic and chromium oxide coatings, PTA cladding producing metallurgically bonded 100%-density overlays, and arc/flame spray for higher-throughput applications — supported by robotic thermal spray equipment and 24/7 shop operations. Primary customer verticals are steel mills (HSM/CRM rollers, CGL sink rolls, processing rolls), pump and valve manufacturers, power generation (steam/gas turbines), and automotive components, with secondary exposure to oil & gas, aerospace, biomedical, and printing/paper industries.
The business model is direct, sales-led B2B with quote-based pricing and no public disclosure of rates. Revenue is generated through two streams: professional coating services executed at the Bangalore facility for industrial customers, and hardware/consumable sales to operators who maintain in-house coating capabilities. The company holds exclusive technical and distribution partnerships with Cincinnati Thermal Spray USA (carbide coatings for CGL sink rolls) and Bukang Special Industries, Korea (steel mill spares distribution), and markets primarily through a dedicated sales contact, online enquiry forms, and a technical website. The firm employs 11-50 people and has not disclosed revenue or external funding.
Spraymet Surface Technologies firmographics
Firmographics- Name
- Spraymet Surface Technologies
- Legal name
- Spraymet Surface Technologies Pvt Ltd
- Website
- https://spraymet.com
- Company type
- Private
- Founded year
- 1995
- Operating status
- Operating
- Headcount range
- 11–50 employees
- Short description
- Spraymet Surface Technologies is a Bangalore-based thermal spray coating services and equipment company (est. 1995) serving steel, power, automotive, pump/valve, oil & gas, aerospace, and biomedical customers with HVOF, plasma, PTA cladding, TIG, and ENP processes under proprietary Spraymet alloy brands.
- Ownership category
- akta.pro rank
Spraymet Surface Technologies industry classification
Industry- Product category
- Industrial Thermal Spray Coating Services
- NAICS
- Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers (332812), Paint and Coating Manufacturing (325510)
- SIC
- Coating, Engraving & Allied Services (3470), Paints, Varnishes, Lacquers, Enamels & Allied Prods (2851)
- akta.pro primary industry
- Thermal Spray & Metallizing (HVOF/Plasma/Arc) (IMAIAKAF)
- akta.pro secondary industries
- Application Equipment & Coating Services (Contract Coating, Surface Prep) (IMAEAGAL), Specialty & Functional Coatings (Anti-microbial/Anti-slip/Insulating) (IMAIAKAM), Surface Treatment & Finishing Equipment (Coating, Plating, Deburring, Shot Blasting) (IMAHADAJ)
Keywords
Where Spraymet Surface Technologies is headquartered
LocationHeadquarters
- HQ city
- Bangalore
- HQ country
- India
- HQ region
- Asia
Offices1 record
Markets served
Spraymet Surface Technologies business model
Business model- GTM type
- B2B
- Offering type
- Services
- Cost components
- Personnel, Operations, Supply Chain, Infrastructure, Technology or R&D, Marketing or Sales
Revenue model
- Coating Services Division (SST): Provides thermal spray coating services, PTA cladding, and ENP coatings to industrial customers. Services include HVOF coatings, plasma coatings, and TIG/PTA hard facing services for components requiring wear, corrosion, and high-temperature resistance.
- Product Division (SCI): Manufactures and sells thermal spray equipment, spares, and consumables including thermal spray powders, wires, spray and fuse powders, PTA hardfacing powders, polymer powders, and special products to customers with in-house coating facilities.
Go-to-market motion1 record
Distribution channels2 records
Marketing channels3 records
Spraymet Surface Technologies product offering
Product offeringCore offering
Spraymet Surface Technologies delivers industrial thermal spray coating services (HVOF, plasma, PTA/TIG, ENP) to extend component life against wear, corrosion, erosion, cavitation, and thermal barrier failure, performed at its Bangalore facility. Through its SCI product division, it also manufactures and sells thermal spray equipment, spares, proprietary alloy powders, wires, and consumables to industrial customers operating in-house coating lines.
Product overview
Spraymet Surface Technologies is a thermal spray coating company operating through two divisions: Spraymet Surface Technologies Pvt Ltd (SST) provides coating services including HVOF coatings, plasma coatings, PTA/TIG hardfacing, and ENP coatings; Spraymet Coating Industries (SCI) offers thermal spray equipment, spares, and consumables including thermal spray powders, wires, spray/fuse powders, PTA hardfacing powders, polymer powders, and special products. The company serves industries including steel, automotive, power (steam/gas turbines), aerospace, oil and gas, pumps/valves, printing/paper, and biomedical sectors.
Differentiator
Problem solved
Functional benefit
Products and services
- HVOF Coatings Service High Velocity Oxy Fuel coating service applying wear-resistant hardfacing materials with typical thickness 0.1–0.5 mm and hardness 65–72 RC (900–1300 HV), used by industrial customers to extend component life under severe wear.
- Plasma Coatings Service Plasma spray coating service using a high-temperature plasma stream (10,000–50,000°F) to deposit ceramic and metal alloy coatings for high-temperature and wear-resistant applications.
- PTA/TIG Coatings Service Plasma Transferred Arc (PTA) cladding and TIG hardfacing services delivering metallurgically bonded, 100% dense wear- and corrosion-resistant coatings suitable for heavy build-up applications.
- ENP Coatings Service Electroless Nickel Plating (ENP) coatings providing uniform corrosion resistance and wear protection for industrial components.
- Thermal Spray Powders Powder consumables used in thermal spray coating processes, including materials for plasma spray and HVOF applications, sold to customers with in-house coating facilities.
- Thermal Spray Wires Wire-form consumables for arc spray and flame spray processes, including iron-base hardfacing alloys, copper-base alloys, nickel alloys, and aluminum-base alloys.
- Spray and Fuse Powders Powder welding consumables including nickel-based alloys, cobalt-based alloys, and tungsten carbide composites for hardfacing applications.
- PTA Hardfacing Powders Powders for Plasma Transferred Arc (PTA) cladding, including proprietary Spraymet cobalt-based alloys (No 1, 6, 12, 21, T-400, T-800), nickel-based alloys (No 40, 50, 60, 700), nickel super-alloys (Hastelloy C22, 276, 625, 718, 17-4PH), and WC-based alloys.
- Thermal Spray Polymer Powders Polymer powder consumables for anti-stick and specialized thermal spray coating applications.
- Thermal Spray Equipment and Spares Complete thermal spray coating equipment, spares, and consumables for customers who own in-house thermal spray process lines, supplied by the SCI product division.
- Special Products Specialized thermal spray products and coatings developed for specific industrial applications beyond the standard consumable range.
Quantifiable outcome
- HVOF bond strength >10,000 PSI (up to 12,000 PSI)
- +3 more outcomes
Companies that use Spraymet Surface Technologies
Customer profileSegments8 records
Ideal customer profiles5 records
Spraymet Surface Technologies technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature6 records
Spraymet Surface Technologies partnerships and signals
Strategic signalPartnerships
Two partnerships are on record, tiered core.
- Cincinnati Thermal Spray USAcoreExclusive technical agreement with Cincinnati Thermal Spray USA for carbide coating and sealer application on CGL (Continuous Galvanizing Line) pot sink rolls. This partnership brings advanced American thermal spray technology to serve the Indian steel mill market for galvanizing line applications.
- Bukang Special IndustriescoreExclusive distributorship agreement with Bukang Special Industries for supply of spares for CGL Lines (Air Knife section, Furnace section, Leveller section, Processing section), HSM Lines (Rider castings and Rider Pins for reheating furnace). This provides exclusive rights to distribute Korean-manufactured steel mill spare parts in the Indian market.
Scale indicators3 records
Recent moves4 records
Expansion highlights4 records
Spraymet Surface Technologies competitors and assessment
Company assessmentDirect peers
- Wall Colmonoy: Wall Colmonoy manufactures engineered alloys, thermal spray powders, and PTA hardfacing products, and provides coating application services for industrial markets including steel, power, oil & gas, and aerospace. Directly comparable to Spraymet across both proprietary cobalt/nickel alloy offerings and PTA/hardfacing services.
- Metallisation Ltd: Metallisation Ltd is a UK-based specialist in metal spray (arc spray and flame spray) equipment and coating services for corrosion protection and component reclamation. Directly comparable to Spraymet's arc spray and flame spray processes, particularly in industrial and marine applications.
- Curtiss-Wright Surface Technologies: Curtiss-Wright Surface Technologies provides specialized coatings including thermal spray, HVOF, plasma, and PTA cladding services for aerospace, defense, power generation, and industrial markets. A direct peer to Spraymet in thermal spray service offerings, particularly in wear and corrosion protection for high-temperature and high-stress components.
- Flame Spray Technologies: Flame Spray Technologies is a Dutch manufacturer of thermal spray equipment and supplier of thermal spray powders, wires, and consumables serving industrial customers with in-house coating facilities. A direct peer to Spraymet's SCI product division, competing in the equipment and consumables segment.
- Polymet Corporation: Polymet Corporation is a US-based manufacturer of thermal spray wires and powders, and a provider of thermal spray coating services for industrial markets. Directly comparable to Spraymet's SCI consumables portfolio and SST coating services, particularly for wear and corrosion applications in industrial sectors.
- Stellite Coatings (Kennametal Stellite): Kennametal Stellite manufactures cobalt- and nickel-based wear-resistant alloys and PTA/hardfacing products and provides coating services for industrial applications. Directly comparable to Spraymet's proprietary cobalt-based Spraymet No. series alloys and PTA hardfacing services.
Broad incumbents
- Oerlikon Metco: Oerlikon Metco is a global leader in surface solutions and thermal spray equipment, materials, and services serving aerospace, power, automotive, and industrial markets. Directly comparable to Spraymet across both coating services and thermal spray consumables/equipment, but operates at much larger global scale.
- Praxair Surface Technologies (now Linde): Praxair Surface Technologies (integrated into Linde) provides thermal spray coatings, engineered coatings, and wear-resistant surface solutions for aerospace, industrial gas turbine, and other industrial markets. Directly comparable to Spraymet's HVOF, plasma spray, and PTA coating services, but with substantially larger global footprint and aerospace certifications.
- Bodycote: Bodycote is the world's largest provider of thermal processing services including specialized thermal spray and coating services for aerospace, automotive, and industrial customers. A direct competitor to Spraymet's SST coating services division, particularly in wear-resistant and corrosion-resistant applications, though operating at much larger scale with global facilities.
Others
- Haynes International: Haynes International manufactures high-performance nickel- and cobalt-based alloys (including Hastelloy) used in thermal spray powders and corrosion-resistant industrial applications. An adjacent peer as a supplier of high-performance alloy raw materials that compete with Spraymet's proprietary Hastelloy-formulated products.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat4 records
Key risks6 records
Key highlights7 records
Customer concentration
Spraymet Surface Technologies social profiles
Digital presenceSpraymet Surface Technologies financial estimates
Financial estimateRevenue estimate
Valuation estimate
Spraymet Surface Technologies leadership team
Management profileNumber of profiles
Spraymet Surface Technologies subsidiaries and ownership
Company hierarchySubsidiaries2 records
Spraymet Surface Technologies funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Spraymet Surface Technologies M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Spraymet Surface Technologies
What does Spraymet Surface Technologies do?
Spraymet Surface Technologies delivers industrial thermal spray coating services (HVOF, plasma, PTA/TIG, ENP) to extend component life against wear, corrosion, erosion, cavitation, and thermal barrier failure, performed at its Bangalore facility. Through its SCI product division, it also manufactures and sells thermal spray equipment, spares, proprietary alloy powders, wires, and consumables to industrial customers operating in-house coating lines.
Is Spraymet Surface Technologies a public or private company?
Spraymet Surface Technologies is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was Spraymet Surface Technologies founded?
Spraymet Surface Technologies was founded in 1995. It employs 11 to 50 people.
Where is Spraymet Surface Technologies based?
Spraymet Surface Technologies is headquartered in Bangalore, India, in the Asia region.
How does Spraymet Surface Technologies make money?
Two revenue lines are on record. Coating Services Division (SST) is the primary driver. The others are product Division (SCI).
Who are Spraymet Surface Technologies's main competitors?
Direct peers on record are Wall Colmonoy, Metallisation Ltd, Curtiss-Wright Surface Technologies, Flame Spray Technologies, Polymet Corporation and Stellite Coatings (Kennametal Stellite). Broad incumbents are Oerlikon Metco, Praxair Surface Technologies (now Linde) and Bodycote. Haynes International is listed as an others.
Does Spraymet Surface Technologies have an API?
No public API is recorded for Spraymet Surface Technologies.
What industry is Spraymet Surface Technologies in?
Spraymet Surface Technologies's product category is Industrial Thermal Spray Coating Services. Its primary akta.pro industry code is IMAIAKAF, Thermal Spray & Metallizing (HVOF/Plasma/Arc), with a secondary code of IMAEAGAL, Application Equipment & Coating Services (Contract Coating, Surface Prep). Its NAICS code is 332812 and its SIC code is 3470.