Synthesis Winding Technologies
Synthesis Winding Technologies is a Bangalore-based, privately held Indian manufacturer (founded 1993) of CNC coil, transformer, capacitor, stator, and EV-motor winding machines, serving automotive, electrical power, switchgear, defense, and consumer-electronics OEMs across 40+ countries.
- Company typePrivate
- Founded1993
- HeadquartersBangalore, India
- Headcount51–100
- GTM typeB2B
- OfferingHardware or Manufacturing
What Synthesis Winding Technologies does
Synthesis Winding Technologies Pvt. Ltd. is a Bangalore-headquartered, privately held Indian manufacturer (founded 1993) specializing in coil, transformer, capacitor, stator, and EV-motor winding machines. Its product portfolio spans semi-automatic programmable machines (Optima series), automatic multispindle CNC machines (SW A2/A4/A6 and SW AT4/AT6/AT8), automatic stator winders (up to 60 poles), HV and LV foil transformer winders, traction transformer winders (Smart Winder 600S), HT and CVT capacitor winders, and a newly developed EV motor winding line (Hub Motor, Segmented, Needle, and Linear Stator). The technology core combines CNC control, AC servo motors, and closed-loop tension management (including pneumatic dancer systems) to deliver precision and one of the lowest rejection rates in the market. The company has designed more than 150 distinct machine types and operates to ISO 9001:2015 standards.
The business model is B2B enterprise capital equipment sales with quote-based, multi-year contract pricing — no public list prices. Revenue is generated through one-time machine sales (semi-automatic, multispindle, stator, transformer, capacitor, SPM) and recurring installation, training, and maintenance services. GTM is primarily direct enterprise field sales from Bangalore, supplemented by regional offices in Pune and New Delhi, and an international associate network spanning Brazil, the USA (Wisconsin, two partners), Vietnam, and Turkey. Marketing relies on a content-heavy website and blog, plus regular participation in industry exhibitions (ELECRAMA, Productronica India, IESS XII, India Design Summit). Customer segments are vertically diversified across automotive (incl. EV), electrical power, switchgear, defense/aerospace, medical, and consumer electronics, with named enterprise customers including ABB, Siemens, Bosch, Honeywell, Denso, Schneider Electric, Emerson, Mitsubishi, Crompton Greaves, BHEL, and DRDL. The company claims 1000+ installations and 100+ customers across 40+ countries.
Synthesis Winding Technologies firmographics
Firmographics- Name
- Synthesis Winding Technologies
- Legal name
- Synthesis Winding Technologies Pvt. Ltd.
- Website
- https://synthesis-winding.com
- Company type
- Private
- Founded year
- 1993
- Operating status
- Operating
- Headcount range
- 51–100 employees
- Short description
- Synthesis Winding Technologies is a Bangalore-based, privately held Indian manufacturer (founded 1993) of CNC coil, transformer, capacitor, stator, and EV-motor winding machines, serving automotive, electrical power, switchgear, defense, and consumer-electronics OEMs across 40+ countries.
- Ownership category
- akta.pro rank
Synthesis Winding Technologies industry classification
Industry- Product category
- Industrial Winding Machinery
- NAICS
- Other General Purpose Machinery Manufacturing (3339)
- akta.pro primary industry
- CNC Machine Tools (Turning, Milling, Machining Centers) (IMAHADAA)
Keywords
Where Synthesis Winding Technologies is headquartered
LocationHeadquarters
- HQ city
- Bangalore
- HQ country
- India
- HQ region
- Asia
Offices4 records
Markets served
Synthesis Winding Technologies business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Supply Chain, Personnel, Operations, Technology or R&D, Infrastructure, Marketing or Sales
Revenue model
- Winding Machine Sales: Sale of winding machines including semi-automatic, automatic multispindle, stator winding, transformer winding, capacitor winding, and special purpose machines to industrial customers
- Custom Machine Design & Build: Custom-built solutions (SPM) tailored to specific client requirements with low rejection rates
- Installation, Training & Maintenance Services: Full support during installation, training, and maintenance for all machines
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Multi-year contract | Custom quotation-based pricing for winding machines |
Go-to-market motion2 records
Distribution channels3 records
Marketing channels4 records
Synthesis Winding Technologies product offering
Product offeringCore offering
Synthesis Winding Technologies designs and manufactures winding machines for industrial coil, transformer, capacitor, EV motor and special-purpose applications. The portfolio spans semi-automatic programmable coil winders (Optima/Smart Winder series), automatic multispindle CNC winding machines, automatic stator winders, transformer winding machines (LV foil, HV, traction), HT/CVT/grading capacitor winding machines and custom-built Special Purpose Machines (SPMs). Customers are industrial OEMs and tier-one manufacturers across automotive, electrical power, switchgear, defence, aerospace, medical and consumer electronics.
Product overview
Synthesis Winding Technologies is a winding machine manufacturer offering a comprehensive portfolio of coil winding solutions. The product lineup includes semi-automatic programmable machines (Optima series: 1100, 1160, 1250, 1470, 280, 2100, 475), automatic multispindle CNC machines (SW A2/A4/A6, SW AT4/AT6/AT8), automatic stator winding machines, transformer winding machines (HV, LV foil, traction), capacitor winding machines (HT, CVT, grading), and EV motor winding solutions. The Smart Winder brand encompasses multiple series for different coil types including relay coils, solenoid coils, rotor coils, contactor coils, and specialized applications. Accessories include wire tensioners, wire twisters, and toolings. The systems utilize servo motors, CNC control, and closed-loop tension management for precision winding across automotive, electrical power, defense, aerospace, medical, and consumer electronics industries.
Differentiator
Problem solved
Functional benefit
Brands
- Smart Winder: Smart Winder range of versatile and user-friendly semi-automatic winding machines available in several configurations including Optima and AT series models.
- Optima
- SW (Smart Winder) AT Series
Products and services
- Semi-Automatic Programmable Coil Winding Machine Versatile, user-friendly semi-automatic programmable coil winding machines (Optima series) for industrial coil production across single, dual and four-spindle configurations. Targeted at OEMs needing flexible production of relays, solenoids, ignition coils, sensors and similar small-coil components.
- Automatic Multispindle Winding Machine CNC-controlled multi-spindle winding machines with multi-axis movement that automatically execute terminal wrapping, wire routing, winding, wire gripping and cutting, powered by AC servo motors for high-volume production.
- Automatic Stator Winding Machine Flyer-type stand-alone machine for winding multi-pole stators up to 60 poles, featuring automatic core indexing, tap pulling and cutting. Targeted at BLDC motor and drone motor manufacturers.
- Transformer Winding Machine Automated winding machines for power transformers that produce high and low voltage coils using strip or round conductors with layer insulation, targeted at transformer OEMs.
- Capacitor Winding Machine Automatic and semi-automatic winding machines for HT capacitors (extended foil), CVTs (tab type) and grading capacitors for power system manufacturers.
- Special Purpose Winding Machine (SPM) Custom-engineered Special Purpose Machines for unique coil geometries including bushing coils, narrow band coils and straight coils, designed after thorough analysis of client requirements with low rejection rates.
- Motor Winding for EV Specialised winding solutions for electric vehicle motors, including Hub Motor, Segmented, Needle and Linear Stator (LSW 350) winding machines targeted at EV motor OEMs.
- LV Foil Winding Machine (FLV Series) Foil winding machines for LV coils of distribution transformers rated 200 kVA to 10000 kVA, supporting single or dual foils with full-width paper interlayer insulation.
- HV Winding Machine (GLI/HV Series) Winding machines for HV coils of distribution transformers rated 10 kVA to 5000 kVA, offering full width or graded layer insulation with servo closed-loop tension control via pneumatic dancer.
- Traction Transformer Winding Machine (Smart Winder 600S) Specialised winding machines for traction transformer coils, including Smart Winder 600S and HV series variants for railway traction transformer OEMs.
- Automatic Grading Capacitor (GC) Winding Machine Winding machines for extended foil type elements used in HV circuit breakers and coupling capacitors, featuring automatic foil cutting for grading capacitor OEMs.
- Automatic CVT Winding Machine Winding machines for tab type elements used in power system instrument transformers for metering applications, featuring automatic tab insertion for CVT OEMs.
- HT Capacitor Winding Machine (HT Series) High tension capacitor winding machines (HT 350, HT 350i, HT 450i, HT 650i) for extended foil type elements with servo tension control, automatic threading, dual mandrel indexing and integrated dry-element testing.
- Automatic Tab Preparation Machine (TPM) Prepares tabs in reel form for use on automatic CVT winding machines, featuring servo tension control for carrier foil and precise tab pitch; an accessory product for the capacitor winding line.
- Drone Motor Stator Winding Machine (ST Series) Automatic stator winding machines (ST1, ST 2T) with 4-6 axes designed for drone motor applications and needle winding, targeted at drone motor and consumer motor OEMs.
- CNC Winding Machine CNC-based programmable winding machines using digital automation systems that combine mechanical precision with intelligent feedback loops for complex winding geometries across product lines.
Quantifiable outcome
- One of the lowest rejection rates in the world for custom-built machines
- +2 more outcomes
Companies that use Synthesis Winding Technologies
Customer profileNamed customers11 records
Segments7 records
Ideal customer profiles2 records
Synthesis Winding Technologies technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature8 records
Synthesis Winding Technologies partnerships and signals
Strategic signalPartnerships
Six partnerships are on record, tiered minor.
- HIND PLANT & MACHINERYminorMumbai-based associate serving as distribution partner in India with contact at [email protected]
- INTERTEC EQUIPAMENTOS LTDAminorBrazil-based associate representing Synthesis in South American market
- ITASCA AUTOMATION SYSTEMSminorWisconsin, USA-based associate and channel partner for Synthesis products
- SARCEM AMERICA, INC.minorWaterford, Wisconsin, USA-based associate and distributor
- TECNOVI CORPORATIONminorHanoi, Vietnam-based associate representing Synthesis in Southeast Asia
- ZENITHAR DIŞ TICARET VE DANIŞMANLIKminorTurkey-based associate and distributor for Synthesis products
Scale indicators7 records
Recent moves6 records
Expansion highlights5 records
Synthesis Winding Technologies competitors and assessment
Company assessmentMarket position
Competitive moat5 records
Key risks5 records
Key highlights6 records
Customer concentration
Synthesis Winding Technologies social profiles
Digital presenceSynthesis Winding Technologies compliance and trust
Trust signalCompliance1 record
Synthesis Winding Technologies financial estimates
Financial estimateRevenue estimate
Valuation estimate
Synthesis Winding Technologies leadership team
Management profileNumber of profiles
Profiles1 record
Synthesis Winding Technologies funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Synthesis Winding Technologies M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Synthesis Winding Technologies
What does Synthesis Winding Technologies do?
Synthesis Winding Technologies designs and manufactures winding machines for industrial coil, transformer, capacitor, EV motor and special-purpose applications. The portfolio spans semi-automatic programmable coil winders (Optima/Smart Winder series), automatic multispindle CNC winding machines, automatic stator winders, transformer winding machines (LV foil, HV, traction), HT/CVT/grading capacitor winding machines and custom-built Special Purpose Machines (SPMs). Customers are industrial OEMs and tier-one manufacturers across automotive, electrical power, switchgear, defence, aerospace, medical and consumer electronics.
Is Synthesis Winding Technologies a public or private company?
Synthesis Winding Technologies is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was Synthesis Winding Technologies founded?
Synthesis Winding Technologies was founded in 1993. It employs 51 to 100 people.
Where is Synthesis Winding Technologies based?
Synthesis Winding Technologies is headquartered in Bangalore, India, in the Asia region.
How does Synthesis Winding Technologies make money?
Three revenue lines are on record. Winding Machine Sales are the primary driver. The others are custom Machine Design & Build and installation, Training & Maintenance Services.
Does Synthesis Winding Technologies have an API?
No public API is recorded for Synthesis Winding Technologies.
What industry is Synthesis Winding Technologies in?
Synthesis Winding Technologies's product category is Industrial Winding Machinery. Its primary akta.pro industry code is IMAHADAA, CNC Machine Tools (Turning, Milling, Machining Centers). Its NAICS code is 3339.