Forge Battery
Forge Battery, a subsidiary of Forge Nano, manufactures lithium-ion battery cells using its proprietary Atomic Armor™ Atomic Layer Deposition platform. It supplies defense, aerospace, energy storage, and mobility markets, anchored by U.S. Department of Defense and Department of Energy contracts and a planned North Carolina gigafactory.
- Company typePrivate
- Founded2023
- HeadquartersMorrisville, United States
- Headcount1–10
- GTM typeB2B
- OfferingHardware or Manufacturing
What Forge Battery does
Forge Battery operates as a subsidiary of Forge Nano Inc. and manufactures lithium-ion battery cells using the proprietary Atomic Armor™ platform — an industrial-scale Atomic Layer Deposition (ALD) technology enabled by patented ALDx architecture. The platform applies ultra-thin, atomically precise coatings to battery materials to address thermal instability and surface degradation, with stated benefits of higher energy density, longer cycle life, improved safety, and a claimed 20% cost reduction versus conventional lithium-ion cells via the Supercell product line. The company also produces a 100% U.S.-sourced 18650 cylindrical cell currently in Department of Defense testing.
The business extends beyond batteries into semiconductor and powder coating equipment, including the TEPHRA 200mm Wafer ALD Cluster Tool for specialty semiconductor manufacturing and Powder ALD Systems for coating powders used in batteries, catalysts, pharmaceuticals, and advanced composites. End-markets span defense and aerospace, energy storage (grid and EV), and mobility, including electric trucks and off-highway vehicles.
Commercial scale is pre-revenue: Forge Battery is building a North Carolina gigafactory for domestic cell manufacturing, backed by a $100M U.S. Department of Energy grant, with planned production start in 2026. The headquarters and semiconductor ALD tool production are based in Thornton, Colorado, with a reported headcount of 1-10 employees. Total capital invested across the parent group exceeds $140M, including a $40M funding round closed in May 2025 co-led by RockCreek and Ascent Funds. Go-to-market is direct enterprise and government sales; pricing is not publicly disclosed.
Forge Battery firmographics
Firmographics- Name
- Forge Battery
- Legal name
- Forge Nano Inc.
- Website
- https://forgebattery.com
- Company type
- Private
- Founded year
- 2023
- Operating status
- Operating
- Headcount range
- 1–10 employees
- Short description
- Forge Battery, a subsidiary of Forge Nano, manufactures lithium-ion battery cells using its proprietary Atomic Armor™ Atomic Layer Deposition platform. It supplies defense, aerospace, energy storage, and mobility markets, anchored by U.S. Department of Defense and Department of Energy contracts and a planned North Carolina gigafactory.
- Ownership category
- akta.pro rank
Forge Battery industry classification
Industry- Product category
- Lithium-Ion Battery Manufacturing
- NAICS
- Battery Manufacturing (33591)
- SIC
- Electronic & Other Electrical Equipment (No Computer Equip) (3600)
- akta.pro primary industry
- Battery Cells (Li-ion, LFP, Sodium-ion, Lead-acid, NiMH) (IMAGAHAA)
- akta.pro secondary industries
- Battery Modules & Packs (Industrial/Commercial pack assembly) (IMAGAHAB), Battery Cell Manufacturing (EV) (IMACACAB), Solid-State Battery Materials & Cell Manufacturing (EUAFABAH), Battery-Grade Chemical Processing (LiOH/Li2CO3, Ni/Co Sulfates, Mn Sulfate) (IMAKAFAI)
Keywords
Where Forge Battery is headquartered
LocationHeadquarters
- HQ city
- Morrisville
- HQ country
- United States
- HQ region
- North America
Offices2 records
Markets served
Forge Battery business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Supply Chain, Operations, Technology or R&D, Infrastructure, Personnel, Marketing or Sales
Distribution channels1 record
Marketing channels3 records
Forge Battery product offering
Product offeringCore offering
Forge Battery manufactures lithium-ion battery cells for aerospace, defense, energy storage, and advanced mobility applications using its proprietary Atomic Armor™ technology (patented ALDˣ architecture). The company also offers semiconductor ALD wafer fabrication systems (Semi ALD Systems), powder ALD coating systems, and the TEPHRA 200mm wafer cluster tool for specialty semiconductor manufacturing. Cells and equipment are produced in the U.S. with a U.S.-dominant material supply chain, supported by a $100M U.S. Department of Energy grant for the North Carolina gigafactory.
Product overview
Forge Battery operates as a subsidiary of Forge Nano, offering a portfolio of lithium-ion battery products manufactured with proprietary Atomic Armor™ technology (Atomic Layer Deposition nanocoating). The core product line includes Lithium-Ion Batteries for energy storage applications, alongside Semiconductor ALD Systems and Powder ALD Systems for industrial coating applications. The Atomic Armor™ platform serves as the enabling technology across all products, delivering atomic-level precision coating for improved performance, safety, and durability. Forge Nano's North Carolina gigafactory, backed by a $100M DOE grant, focuses on domestic lithium-ion cell manufacturing for defense, aerospace, grid storage, and mobility markets.
Differentiator
Problem solved
Functional benefit
Brands
- Supercell: EV batteries leveraging Atomic Layer Deposition technology that aims to reduce costs by 20% and improve performance. Certified for safety and targeted at markets including electric trucks, off-highway vehicles, and defense.
Products and services
- Lithium-Ion Batteries
- Semi ALD Systems
- Powder ALD Systems
- TEPHRA 200mm Wafer ALD Cluster Tool
- Supercell EV Batteries
- 18650 Cylindrical Lithium-Ion Cell (DoD)
Quantifiable outcome
- 20% cost reduction compared to conventional lithium-ion batteries
- +2 more outcomes
Companies that use Forge Battery
Customer profileNamed customers2 records
Segments3 records
Ideal customer profiles3 records
Forge Battery technology and API
TechnologyTechnology focussed Yes
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature4 records
Forge Battery partnerships and signals
Strategic signalScale indicators5 records
Recent moves6 records
Expansion highlights5 records
Forge Battery competitors and assessment
Company assessmentDirect peers
- Enovix Corporation: US-based lithium-ion battery manufacturer with a proprietary 3D cell architecture and government support (including from the DoD). Directly comparable to Forge Battery as a domestic battery cell producer pursuing energy-density and safety advantages for defense, consumer electronics, and EV applications.
- Epsilor (part of Arotech): Defense and tactical lithium-ion battery manufacturer serving military, marine, and aerospace applications. Comparable to Forge Battery as a defense-grade lithium-ion cell supplier pursuing qualification for US and allied military programs with performance and safety differentiation.
- Amprius Technologies: Silicon-anode lithium-ion battery manufacturer targeting defense, aviation, and EV markets with high energy-density 100% silicon cells. Directly comparable as a US-domiciled lithium-ion cell maker with proprietary anode/coating technology, a defense customer base, and small-scale commercial production.
- KULR Technology Group: US-based battery technology and cell company focused on thermal management, safety, and lithium-ion cells for defense, aerospace, and space applications. Directly comparable to Forge Battery on defense/aerospace customer base, lithium-ion cell offering, and US-domiciled supply chain positioning.
- Microvast: Vertically integrated commercial-vehicle and ESS lithium-ion battery manufacturer with US operations. Directly comparable to Forge Battery as a lithium-ion cell and pack producer serving commercial vehicles, defense, and grid storage with differentiated cell technology.
Emerging players
- Solid Power: Developer of sulfide-based solid-state battery cells with BMW and SK On partnerships. Comparable to Forge Battery as a US-based, capital-intensive advanced battery cell developer pursuing OEM qualification and gigafactory-scale production with proprietary chemistry/architecture advantages.
- QuantumScape: Pre-revenue next-generation battery cell developer pursuing superior energy density and cycle life for EV applications. Comparable to Forge Battery as a technology-led, US-headquartered lithium-based cell developer targeting automotive and adjacent mobility markets with proprietary cell architectures.
- Group14 Technologies: US-based silicon battery materials manufacturer with a DOE-supported Washington state plant. Comparable to Forge Battery as a federally supported, US-domiciled advanced battery materials supplier targeting automotive and ESS customers with performance-enhancing chemistry.
- Sila Nanotechnologies: US-based battery materials company developing silicon-dominant anode powders for higher-energy-density lithium-ion cells, with Mercedes-Benz and other OEM partnerships. Comparable to Forge Battery as a US-headquartered, technology-driven advanced battery materials developer feeding into the EV and consumer cell ecosystem.
Broad incumbents
- EaglePicher Technologies: Established US defense and aerospace battery manufacturer (lithium-ion, thermal, and silver-zinc) with deep DoD program heritage. Comparable to Forge Battery as a broader incumbent in defense-grade lithium-ion and specialty cells, where Forge Battery would compete for the same DoD procurement programs.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat4 records
Key risks6 records
Key highlights6 records
Customer concentration
Forge Battery social profiles
Digital presenceForge Battery financial estimates
Financial estimateRevenue estimate
Valuation estimate
Forge Battery leadership team
Management profileNumber of profiles
Forge Battery funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Forge Battery M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Forge Battery
What does Forge Battery do?
Forge Battery manufactures lithium-ion battery cells for aerospace, defense, energy storage, and advanced mobility applications using its proprietary Atomic Armor™ technology (patented ALDˣ architecture). The company also offers semiconductor ALD wafer fabrication systems (Semi ALD Systems), powder ALD coating systems, and the TEPHRA 200mm wafer cluster tool for specialty semiconductor manufacturing. Cells and equipment are produced in the U.S. with a U.S.-dominant material supply chain, supported by a $100M U.S. Department of Energy grant for the North Carolina gigafactory.
Is Forge Battery a public or private company?
Forge Battery is a private company. It is classified as venture growth investor backed and is currently operating.
When was Forge Battery founded?
Forge Battery was founded in 2023. It employs 1 to 10 people.
Where is Forge Battery based?
Forge Battery is headquartered in Morrisville, United States, in the North America region.
Who are Forge Battery's main competitors?
Direct peers on record are Enovix Corporation, Epsilor (part of Arotech), Amprius Technologies, KULR Technology Group and Microvast. Emerging players are Solid Power, QuantumScape, Group14 Technologies and Sila Nanotechnologies. EaglePicher Technologies is listed as a broad incumbent.
Does Forge Battery have an API?
No public API is recorded for Forge Battery.
What industry is Forge Battery in?
Forge Battery's product category is Lithium-Ion Battery Manufacturing. Its primary akta.pro industry code is IMAGAHAA, Battery Cells (Li-ion, LFP, Sodium-ion, Lead-acid, NiMH), with a secondary code of IMAGAHAB, Battery Modules & Packs (Industrial/Commercial pack assembly). Its NAICS code is 33591 and its SIC code is 3600.