RAY-CORE SIPs
RAY-CORE SIPs manufactures structural insulated panels combining integrated wood studs, closed-cell polyurethane foam, and foil radiant barriers, sold factory-direct to homeowners, builders, contractors, and commercial clients across the US, Canada, and international markets.
- Company typePrivate
- Founded1986
- HeadquartersIdaho Falls, United States
- Headcount11–50
- GTM typeB2B and B2C
- OfferingHardware or Manufacturing
What RAY-CORE SIPs does
RAY-CORE SIPs is a privately held manufacturer of Structural Insulated Panels (SIPs), founded in 1986 and headquartered in Idaho Falls, Idaho. The company produces panels that integrate wood studs with high-density closed-cell polyurethane foam insulation and a foil radiant vapor barrier, offered in three thicknesses delivering R-values of R26, R42, and R52. Its patented staggered stud design differentiates it from conventional OSB-based sandwich panel SIPs by enabling code-compliant construction under IRC Section 6 with no special engineering, cranes, or certified installers required. The company also sells insulated headers for door and window openings as a complementary product.
The business operates a factory-direct sales model with no middleman, providing quote-based estimates within 48 hours based on customer-submitted floor plans. Distribution spans all 50 US states, all 13 Canadian provinces and territories, and international markets including China, Europe, Russia, Africa, Japan, Australia, and the Bahamas. Marketing is primarily content-driven through the company website, blog, YouTube, and social media channels, with telephone and email-based sales support. Customer segments include DIY homeowners, professional builders and contractors, architects and engineers, specialty housing builders (log/timber frame), and commercial cold storage operators.
The company reports completing hundreds of projects annually across residential, commercial, hospitality, agricultural, educational, and humanitarian use cases, including partnerships with Mercy Ships for modular medical buildings in West Africa and with WheelHaus for park model cabins at Fireside Resort in Wyoming. The company was named Idaho's 2011 Business of the Year. Revenue is not publicly disclosed.
RAY-CORE SIPs firmographics
Firmographics- Name
- RAY-CORE SIPs
- Legal name
- RAY-CORE SIPs
- Website
- https://raycore.com
- Company type
- Private
- Founded year
- 1986
- Operating status
- Operating
- Headcount range
- 11–50 employees
- Short description
- RAY-CORE SIPs manufactures structural insulated panels combining integrated wood studs, closed-cell polyurethane foam, and foil radiant barriers, sold factory-direct to homeowners, builders, contractors, and commercial clients across the US, Canada, and international markets.
- Ownership category
- akta.pro rank
RAY-CORE SIPs industry classification
Industry- Product category
- Building Materials - Structural Insulated Panels (SIPs)
- NAICS
- Veneer, Plywood, and Engineered Wood Product Manufacturing (32121), Veneer, Plywood, and Engineered Wood Product Manufacturing (3212)
- SIC
- Lumber & Wood Products (No Furniture) (2400), Wholesale-Lumber, Plywood, Millwork & Wood Panels (5031)
- akta.pro primary industry
- Structural Insulated Panels (SIP) & Foam-Core Composite Panel Manufacturing (IMANAIAK)
- akta.pro secondary industry
- Engineered Wood Underlayment & Subfloor Panels (IMAMACAK)
Keywords
Where RAY-CORE SIPs is headquartered
LocationHeadquarters
- HQ city
- Idaho Falls
- HQ country
- United States
- HQ region
- North America
Offices1 record
Markets served
RAY-CORE SIPs business model
Business model- GTM type
- B2B and B2C
- Offering type
- Hardware or Manufacturing
- Cost components
- Supply Chain, Operations, Personnel, Marketing or Sales, Technology or R&D, Infrastructure
Revenue model
- Structural Insulated Panel Sales: One-time sale of SIP wall panels, roof panels, and insulated headers to builders, contractors, and homeowners for residential and commercial construction projects.
- Insulated Headers: One-time sale of insulated headers for doors and windows, available in 5.5-inch and 7.25-inch thicknesses for standard wall applications.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Unit Pricing | Pay-as-you-go | RAY-CORE SIP Wall and Roof Panels - Three thickness options with corresponding R-values |
| Unit Pricing | Pay-as-you-go | RAYCORE Insulated Headers - For door and window openings |
Go-to-market motion2 records
Distribution channels3 records
Marketing channels5 records
RAY-CORE SIPs product offering
Product offeringCore offering
RAY-CORE manufactures and sells structural insulated panels (SIPs) for walls and roofs, combining integrated wood studs, high-density closed-cell polyurethane foam insulation, and a foil radiant barrier into modular 4-foot-wide panels available in three thicknesses (3-1/2", 5-1/2", 7-1/4") with R-values of R26, R42, and R52. The product line is rounded out by pre-cut wall panels, roof panels for vaulted/conditioned attic and I-joist systems, and insulated headers for door and window openings. Panels are sold factory-direct to homeowners, builders/contractors, and architects/engineers for residential, commercial, and specialty construction projects across the U.S., Canada, and internationally.
Product overview
RAY-CORE SIPs® offers a portfolio of structural insulated panels (SIPs) consisting of three integrated products: RAY-CORE SIPs® (the main structural insulated wall and roof panels), Insulated Roof Panels, Insulated Wall Panels, and Insulated Headers. Unlike sandwich panel SIPs, RAY-CORE products feature integrated wood studs with foamed-in-place high-density closed-cell polyurethane foam and a foil radiant vapor barrier. The product line provides a complete envelope solution for residential and commercial construction, offering R-values from R26 to R52 depending on panel thickness.
Differentiator
Problem solved
Functional benefit
Products and services
- RAY-CORE SIPs® Wall and Roof Panels Flagship structural insulated panels combining integrated wood studs, high-density closed-cell polyurethane foam insulation, and a foil radiant vapor barrier. Available in 3-1/2" (R26), 5-1/2" (R42), and 7-1/4" (R52) thicknesses. Certified as conventional stick framing under IRC Section 6; usable by any builder or DIY homeowner without cranes, special tools, or certified installers. Sold factory-direct to homeowners, builders/contractors, and architects/engineers for residential and commercial construction.
- Insulated Roof Panels Pre-insulated structural roof panels for vaulted ceiling applications, I-joist roof systems, truss roof systems, conditioned attic spaces, and retrofit roof insulation projects. Available in 8', 10', and 12' lengths with a standard 4-foot width. Designed for lightweight handling and fast installation without cranes.
- Insulated Wall Panels Pre-insulated structural wall panels for new construction, existing structures, remodels, additions, basement wall insulation, and floor systems. Available in precut lengths of 92 5/8", 104 5/8", 116 5/8" and full 8', 9', 10', and 12' lengths. Provides an airtight, super-insulated structural shell with R-values from R26 to R52 depending on thickness.
- Insulated Headers High R-value insulated headers for door and window openings. Available in 5.5" thickness for 2x6 wall applications (R18 at 50°F) and 7.25" thickness for 2x8 wall applications (R31 at 50°F), supplied in 12-foot lengths. On average adds approximately $300 to a 1,500 sq ft home.
Quantifiable outcome
- 40-60% reduction in heating and cooling costs
- +3 more outcomes
Companies that use RAY-CORE SIPs
Customer profileNamed customers16 records
Segments5 records
Ideal customer profiles4 records
RAY-CORE SIPs technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature4 records
RAY-CORE SIPs partnerships and signals
Strategic signalPartnerships
One partnership is on record.
- Mercy ShipsnotableRAYCORE partnered with Mercy Ships to manufacture modular medical buildings using RAYCORE SIPs for medical relief efforts in West Africa. Three portable modular medical buildings were provided for use by staff administering medical attention in third world countries. Buildings were disassembled after missions for reuse at future locations. First deployment was in Sierra Leone, Africa.
Scale indicators5 records
Recent moves5 records
Expansion highlights4 records
RAY-CORE SIPs competitors and assessment
Company assessmentBroad incumbents
- Weyerhaeuser: Weyerhaeuser is a large forest products and building materials company with engineered wood, OSB, and panel offerings. Comparable as a broad incumbent in structural wood-based building products, though much larger and more diversified than RAY-CORE.
- Kingspan Insulated Panels: Kingspan is a global building envelope leader offering a broad portfolio of insulated metal and foam-core panels. Comparable in product category but far larger, with global manufacturing footprint and wider product range than RAY-CORE's niche focus.
- LP Building Solutions (Louisiana-Pacific): LP Building Solutions is a major engineered wood products manufacturer producing OSB, siding, and structural panels. Comparable as a broad incumbent in structural building panels, though its SIP exposure is via LP Structural Solutions rather than as a dedicated SIP specialist like RAY-CORE.
Direct peers
- Plasti-Fab / PFB Corporation (Insulspan): Plasti-Fab (now part of PFB Corporation) manufactures EPS insulation and structural insulated panels (Insulspan brand) for residential and commercial construction. Comparable SIP manufacturer in North America with overlapping customer base.
- Murus PUR (formerly Murus SIPs): Murus PUR manufactures polyurethane-cored structural insulated panels for walls and roofs. Direct peer using similar closed-cell polyurethane foam technology, competing in the high-R-value SIP niche that RAY-CORE emphasizes.
- Insulfoam (Atlas Roofing): Insulfoam, a division of Atlas Roofing, manufactures EPS-based insulation products including rigid foam panels used in building envelopes. Comparable as a foam-core insulation panel supplier, though primarily EPS rather than RAY-CORE's polyurethane chemistry.
- Energy Panel Structures: Energy Panel Structures (EPS) is a SIP manufacturer producing structural insulated wall and roof panels for buildings. Directly comparable SIP producer with similar customer base of builders and homeowners.
- ACME Panel: ACME Panel manufactures structural insulated panels for residential and commercial applications. Direct peer competing in the same SIP category with similar panelized wall and roof solutions, especially in North America.
- Premier Building Systems (R-Control): Premier Building Systems (formerly R-Control) is a major manufacturer of structural insulated panels used in residential and commercial construction. Direct competitor to RAY-CORE in the SIP category with a similar product offering of foam-core wall and roof panels.
Emerging players
- Foam Control (Polystyrene Group / Atlas): Foam Control produces EPS rigid foam insulation products including insulation boards used in building envelopes and roof assemblies. Comparable as a foam insulation panel competitor focused on a related but distinct chemistry (EPS vs RAY-CORE's polyurethane).
Market position
Strengths5 records
Weaknesses4 records
Competitive moat4 records
Key risks5 records
Key highlights6 records
Customer concentration
RAY-CORE SIPs social profiles
Digital presenceRAY-CORE SIPs financial estimates
Financial estimateRevenue estimate
Valuation estimate
RAY-CORE SIPs leadership team
Management profileNumber of profiles
RAY-CORE SIPs funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
RAY-CORE SIPs M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about RAY-CORE SIPs
What does RAY-CORE SIPs do?
RAY-CORE manufactures and sells structural insulated panels (SIPs) for walls and roofs, combining integrated wood studs, high-density closed-cell polyurethane foam insulation, and a foil radiant barrier into modular 4-foot-wide panels available in three thicknesses (3-1/2", 5-1/2", 7-1/4") with R-values of R26, R42, and R52. The product line is rounded out by pre-cut wall panels, roof panels for vaulted/conditioned attic and I-joist systems, and insulated headers for door and window openings. Panels are sold factory-direct to homeowners, builders/contractors, and architects/engineers for residential, commercial, and specialty construction projects across the U.S., Canada, and internationally.
Is RAY-CORE SIPs a public or private company?
RAY-CORE SIPs is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was RAY-CORE SIPs founded?
RAY-CORE SIPs was founded in 1986. It employs 11 to 50 people.
Where is RAY-CORE SIPs based?
RAY-CORE SIPs is headquartered in Idaho Falls, United States, in the North America region.
How does RAY-CORE SIPs make money?
Two revenue lines are on record. Structural Insulated Panel Sales are the primary driver. The others are insulated Headers.
Who are RAY-CORE SIPs's main competitors?
Broad incumbents on record are Weyerhaeuser, Kingspan Insulated Panels and LP Building Solutions (Louisiana-Pacific). Direct peers are Plasti-Fab / PFB Corporation (Insulspan), Murus PUR (formerly Murus SIPs), Insulfoam (Atlas Roofing), Energy Panel Structures, ACME Panel and Premier Building Systems (R-Control). Foam Control (Polystyrene Group / Atlas) is listed as an emerging player.
Does RAY-CORE SIPs have an API?
No public API is recorded for RAY-CORE SIPs.
What industry is RAY-CORE SIPs in?
RAY-CORE SIPs's product category is Building Materials - Structural Insulated Panels (SIPs). Its primary akta.pro industry code is IMANAIAK, Structural Insulated Panels (SIP) & Foam-Core Composite Panel Manufacturing, with a secondary code of IMAMACAK, Engineered Wood Underlayment & Subfloor Panels. Its NAICS code is 32121 and its SIC code is 2400.