Butyl Products Group Ltd.

What Butyl Products Group Ltd. does

Butyl Products Group Ltd. is a UK-based private manufacturer founded in 1965, headquartered and operating from a single manufacturing facility in Billericay, Essex. The company designs, produces, and installs rubber and geomembrane products across three principal business lines: (1) made-to-measure Butyl rubber and EPDM pond liners sold direct-to-consumer via an e-commerce storefront and calculator tool; (2) a comprehensive emergency aid and humanitarian equipment catalog spanning water storage, pumps, water treatment, sanitation, fuel storage, and disaster response kits distributed globally; and (3) geomembrane lining installation services delivered through its Butek Landline division, covering river/canal/reservoir/bund linings for civil engineering and water utility clients using seven material types (Butyl rubber, EPDM, PVC, polyurethane, polypropylene, Elvaloy, polyethylene). The company also operates Butek Tanks, a subsidiary commercialising the Modular Wastewater System (MWS), a rapidly deployable biological wastewater treatment solution developed in 2006 for humanitarian use and now serving UK water utilities for temporary and emergency capacity under AMP8 regulatory cycles.

The underlying technology base centres on rubber and geomembrane manufacturing capabilities, including what the company describes as the world's largest rubber vulcanising press with potential output of 2,000m² per day of prefabricated rubber panels and one-hit vulcanising for seams up to 15m, complemented by a 28m high-frequency track welder producing welds up to 1.50m per hit. All installation work is performed to ISO 9001 quality standards. Independent expertise across multiple geomembrane materials, rather than being tied to a single material, is a core technical positioning. Regulatory certifications including WRAS, BBA, and DWI approvals underpin the company's access to UK drinking water and building applications markets. Defence OEM manufacturing capacity extends to NBC equipment (up to 1,000 boots per month for UK Ministry of Defence) and bespoke pressure vessel and tank linings.

The business model combines multiple revenue streams: one-time product sales through the e-commerce storefront for standard catalog and consumer pond liner items, bespoke/OEM manufacturing contracts for custom rubber components, and professional services revenue from geomembrane lining installation projects. Pricing is partially disclosed (e.g., pipe sleeve kit from £54.95, geotextile underlay from £11, pond liner material priced per square metre), while bespoke and large-scale projects operate on quote-based sales. Distribution combines direct e-commerce (global), direct enterprise sales via field engagement and quote request systems, and channel partnerships including a Procter & Gamble European distribution agreement for Purifier of Water sachets. Customer concentration is spread across UK water utilities, international humanitarian aid organisations, civil engineering firms, defence OEMs, and residential/landscape pond consumers, with international project reach demonstrated as far afield as the Ascension Islands, Maldives, and Germany.

Name

Butyl Products Group Ltd.

Legal name

Butyl Products Ltd

Website

https://butylproducts.co.uk

Company type

Private

Founded year

1965

Operating status

Operating

Headcount range

101–250 employees

Short description

Butyl Products Group Ltd. is a Billericay, UK-based manufacturer (founded 1965) of Butyl rubber and geomembrane products, serving UK water utilities, humanitarian aid organisations, civil engineering firms, defence OEMs, and residential pond customers with pond liners, geomembrane lining installations, and the Modular Wastewater System (MWS).

Ownership category

akta.pro rank

Product category

Geomembrane and Rubber Manufacturing

NAICS

Rubber Product Manufacturing (3262), Other Rubber Product Manufacturing (32629), Rubber Product Manufacturing for Mechanical Use (326291), Rubber and Plastics Hoses and Belting Manufacturing (32622), Plastics Pipe, Pipe Fitting, and Unlaminated Profile Shape Manufacturing (32612)

SIC

Gaskets, Packg & Sealg Devices & Rubber & Plastics Hose (3050), Miscellaneous Plastics Products (3080)

akta.pro industry

PRIMARYIMAHAEAJ

Water & Wastewater Treatment Plant Equipment (Clarifiers, Aeration, Membrane Systems)

Industrials, Manufacturing & Construction/Industrial Machinery & Heavy Equipment/Process & Industrial Plant Equipment

SECONDARYIMANALAF

Expansion Joints, Flexible Connectors & Compensators (Rubber/Fabric)

Industrials, Manufacturing & Construction/Plastics & Rubber Manufacturing/Industrial Rubber Products (Hoses, Belts, Seals)

Keywords

• Geomembrane lining solutions
• Rubber pond liners
• Water storage equipment
• Humanitarian aid equipment
• Bespoke rubber manufacturing

Headquarters

HQ city

Billericay

HQ country

United Kingdom

HQ region

Europe

Offices2 records

Markets served

GTM type

B2B and B2C

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Operations, Personnel, Infrastructure, Technology or R&D, Marketing or Sales

Revenue model

1. Product Sales - Standard Catalog: Sale of standardised water storage, pumping, water treatment, sanitation, fuel storage, and containment products through e-commerce storefront and distributor networks.
2. Bespoke/OEM Manufacturing: Custom manufacturing of flexible fabricated components for OEM customers. Services include 1-off prototypes through to batch production of components such as NBC boots, cellar liners, pressure vessel linings, and tank linings.
3. Geomembrane Lining Installation: Design, supply, and installation services for geomembrane lining projects including river/canal linings, reservoir linings, pond linings, and bund linings. Carried out by trained technicians to ISO 9001 quality procedures.
4. Made-to-Measure Pond Liners: Custom-sized Butyl rubber and EPDM pond liners sold directly to consumers and contractors. Material priced per square meter with thickness options (0.75mm and 1mm).

Pricing tiers

Go-to-market motion3 records

Distribution channels4 records

Marketing channels5 records

Core offering

Butyl Products Group manufactures, supplies, and installs rubber and geomembrane products including made-to-measure Butyl and EPDM pond liners, the Modular Wastewater System (MWS) for rapid-deployment wastewater treatment, comprehensive emergency aid equipment for humanitarian organisations, geomembrane lining services for civil engineering, and bespoke OEM rubber components. Operations span a Billericay manufacturing facility housing the world's largest rubber vulcanising press and a 28m high-frequency track welder, with multi-material expertise across Butyl, EPDM, PVC, polyurethane, polypropylene, Elvaloy, and polyethylene.

Product overview

Butyl Products Group Ltd. is a UK-based manufacturer offering a diversified portfolio of rubber and geomembrane products and services. The core offerings include: (1) Flat sheet Butyl rubber and EPDM pond liners manufactured to custom sizes at their Billericay facility; (2) A comprehensive Emergency Aid Equipment division providing water storage (rigid steel tanks, onion tanks, flexible bladders/pillow tanks), water distribution equipment, pumps (submersible, diesel, petrol, electric, manual), water treatment products (Aquatabs, P&G Purifier of Water sachets, NaDCC, reverse osmosis units), water testing kits, sanitation products, fuel storage/distribution, and disaster response kits; (3) The Modular Wastewater System (MWS) — a rapidly deployable biological wastewater treatment system developed in 2006 for humanitarian aid applications and now serving UK water utilities under AMP8 requirements; (4) Geomembrane Lining Services through Butek Landline division covering river/canal/stream linings, reservoir lining systems, wildlife ponds, lake linings, and berms/bund linings using materials including Butyl Rubber, Polyurethane, PVC, EPDM, Polypropylene, Elvaloy, and Polyethylene; (5) Bespoke Manufacturing for OEM components including surge vessel bladders, air/gas tight enclosures, and custom tank linings. All manufacturing operations maintain ISO 9001 quality standards.

Differentiator

Problem solved

Functional benefit

Brands

• Butek Landline: Specialist geomembrane linings and installations division of Butyl Products Group, operating throughout UK, Ireland, Europe and internationally.
• Butek Tanks

Products and services

• Flat Sheet Butyl Rubber Pond Liner Made-to-measure British-made flat sheet Butyl rubber pond liner manufactured in 0.75mm or 1mm thickness, vulcanised (heat welded) in factory for strong seams with no tape or glue. Carries 20-year guarantee with ~50-year expected working lifetime, UV stable and non-toxic for aquatic life. Sold directly to consumers and contractors through online shop with calculator tool.
• Flat Sheet EPDM Rubber Pond Liner Made-to-measure EPDM rubber pond liner in 0.75mm or 1mm thickness, budget-friendly alternative to Butyl with 10-year guarantee and 20-30 year expected lifetime. Sold directly to consumers and contractors through online shop with calculator tool.
• Modular Wastewater System (MWS) Rapidly deployable wastewater treatment system using energy-efficient biological processes for mechanical, biological, and chemical treatment of communal wastewater. An 800-person facility processes 80,000-120,000 litres daily with 8-16 hour retention time and installation in 7-20 days. Now serves UK water sector under AMP8 regulatory requirements for temporary and emergency treatment during planned maintenance or emergencies.
• Butyl Rubber Geomembrane Original geomembrane liner suitable for water, water soluble chemicals and most acids/alkalis. Multi-ply smooth surfaced material with 50-year expected lifetime. Available in 0.75mm to 3.00mm thickness in plain and reinforced versions. WRAS Certified for drinking water use and BBA approved for building projects.
• Polyurethane (PU) Geomembrane Nylon reinforced specialist membrane for containing potable waters, oils and fuels. Available in 0.75mm to 1.50mm thickness in limited colour range.
• PVC Geomembrane Low cost membrane in plain or nylon reinforced form. Available in 0.20mm to 3.00mm plain and 0.50mm to 2.00mm reinforced. Some grades approved for drinking water use.
• EPDM Geomembrane Synthetic rubber membrane available in WRAS approved formulations. Thicknesses 0.75mm to 2.50mm in plain and reinforced forms.
• Polypropylene (PP) Geomembrane Nylon reinforced lining material with good chemical resistance including petrochemicals. DWI approved polypropylene available for drinking water reservoir baffle curtains. Thickness 0.75mm to 2.00mm.
• Elvaloy Geomembrane Oil and fuel resistant plastic material for primary and secondary containment of petrochemicals, oils and fuels. Standard thickness 0.90mm to 1.14mm.
• Polyethylene (PE) Geomembrane Available in LLDPE, LDPE, MDPE and HDPE densities. Economic geomembrane for large projects including landfill and reservoir lining. Thickness 0.50mm to 3.00mm.
• Geomembrane Lining Services Design, supply, and installation services for geomembrane lining projects delivered by the Butek Landline specialist division. Covers river/canal/stream linings, reservoir lining systems, water/sewage treatment linings, wildlife ponds, lake linings, and berms/bund linings. Installation performed by trained technicians to ISO 9001 quality procedures in temperatures 0°C to 40°C and wind speeds up to 20mph.
• Bespoke OEM Component Manufacturing Custom flexible fabricated OEM components in Butyl rubber, Polyurethane, PVC, EPDM, Polypropylene, Elvaloy, Nitrile Rubber, and Polyethylene. Capabilities span from 1-off prototypes through batch production, including surge vessel bladders, air and gas tight enclosures, structure tanking, cellar waterproofing, proportionator bladders, NBC equipment (up to 1,000/month for UK Ministry of Defence), cellar liners, pressure vessel linings, and bespoke tank linings.
• WRAS-Approved Surge Vessel Bladders WRAS-approved pressure and surge vessel bladders for UK water utilities, marine and industrial applications. Custom manufactured under OEM bespoke manufacturing capability.
• Butyloo Raised Latrine Registered trademark raised latrine product with integral sewage isolation, designed for humanitarian aid applications and emergency sanitation deployments in remote or disaster-affected areas.
• Flexigester Anaerobic Digestion System Registered trademark anaerobic digestion system for sewage isolation, used in humanitarian and remote camp sanitation applications to treat waste without conventional sewerage infrastructure.
• Geotextile Underlay/Overlay 2.5-3mm thick spunbound Polypropylene underlay/overlay material in black, puncture resistant protection for pond liners against roots, pebbles and rough surfaces. Sold as an accessory to liner installations.

Quantifiable outcome

• Butyl rubber liners carry 20-year guarantee with ~50 year expected working lifetime
• +4 more outcomes

Named customers4 records

Segments6 records

Ideal customer profiles5 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature5 records

Partnerships

One partnership is on record.

• Procter & Gamble (European Distribution)coreChannel Partner/ Reseller/ DistributorOfficial European stockist and distributor for Procter & Gamble 'Purifier of Water' sachets for cleaning and disinfecting dirty water. The P&G product is a key component in their water treatment offerings for humanitarian aid applications.

Scale indicators6 records

Recent moves6 records

Expansion highlights5 records

Broad incumbents

• Sika AG: Global specialty chemicals company with waterproofing membranes, sealing systems and concrete protection products. Broad overlap with Butyl in waterproofing geomembranes and pond/reservoir linings, but operating as a diversified incumbent across construction chemicals.
• Carlisle Construction Materials: Large US building products manufacturer with EPDM membranes and waterproofing systems. Overlaps with Butyl in EPDM rubber membrane production for waterproofing applications, but as part of a much broader commercial construction portfolio.
• Firestone Building Products: Major EPDM and TPO membrane manufacturer (now part of Holcim) serving roofing and waterproofing markets at large scale. Comparable to Butyl in EPDM rubber sheet production and waterproofing, but with broader commercial roofing focus rather than geomembrane specialization.

Direct peers

• AGRU America: Manufacturer of HDPE, LLDPE and specialty geomembranes plus concrete protection liners. Comparable to Butyl in civil engineering containment, with stronger scale in geosynthetics but narrower in rubber/EPDM specialization.
• Solmax (formerly GSE Environmental): One of the world's largest geomembrane manufacturers, offering HDPE, LLDPE and specialty liners for mining, water and waste containment. Direct competitor to Butyl Products in large civil engineering lining projects and reservoir applications.
• Carpi Tech: Swiss specialist in geomembrane linings for hydraulic works — canals, reservoirs, dams, tunnels. Direct peer to Butyl's Butek Landline division in civil engineering water infrastructure projects, with comparable waterproofing expertise.
• WPL Limited: UK-based manufacturer of packaged wastewater treatment solutions for municipal and off-grid applications. Direct peer to Butyl's Modular Wastewater System (MWS) in the UK temporary/permanent wastewater treatment market, including AMP8-relevant deployments.
• BontexGeo Group: European manufacturer of geosynthetics including geotextiles, geomembranes and drainage composites. Direct peer in civil engineering lining and containment, with comparable civil engineering customer base though different product mix.
• Layfield Group: North American manufacturer of geomembranes, floating covers and custom fabricated liners for containment and environmental applications. Directly comparable to Butyl Products across pond liners, geomembrane panels and containment solutions, with overlapping material expertise in HDPE, LLDPE and specialty geomembranes.

Regional players

• Marsh Industries: UK manufacturer of packaged wastewater treatment plants, pump stations and sewage systems for off-mains and commercial customers. Comparable to Butyl's MWS in UK wastewater treatment, focused more on permanent small-scale installations.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat4 records

Key risks7 records

Key highlights7 records

Customer concentration

• Xx.com/aid_butyl_tweet
• Facebookfacebook.com/butylproductsgroup
• LinkedInlinkedin.com/company/butyl-products-ltd

Compliance4 records

Revenue estimate

Valuation estimate

Number of profiles

Subsidiaries2 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Butyl Products Group Ltd.