What HELANTEC GmbH does

HELANTEC GmbH is a privately held German industrial equipment manufacturer founded in 1989 and headquartered in Bruchsal, Baden-Wuerttemberg. The company specializes in gas filling technology, gas analysis, process monitoring, and pressure balancing systems for the insulated glass industry, where it is described as the market leader in Germany and Europe. Its technology is built around proprietary paramagnetic oxygen measuring cells and thermal conductivity sensors developed in-house specifically for insulated glass applications, supported by an Integrated Process Control (IPC) system that provides 100% real-time monitoring and documentation of every gas-filled unit.

The product portfolio spans two gas filling system families — the RAPIDE fast-fill series (L200, L500, L900, Turbofill) using synchronized filling/suction technology, and the conventional STANDARD series (EASY.FILL, SMART 150, MINI, STANDARD, STANDARD S, STANDARD SL) — alongside a complete quality control instrument range (HELOX 4, ISO-GAS-Control, GAS-TESTER, GLASS METER, GAS INSPECTOR), pressure balance systems (ISO-Altimeter PROFESSIONAL/BASIC, JalouSET), and specialty products such as the ISO-GAS-METER, Leakfinder, Low-E-Tester, and Ug-Meter. All products are developed and manufactured in Germany; the proprietary HELANTEC valve alone has over 3.2 million units deployed worldwide.

The company operates a pure distributor-based go-to-market model with no direct sales, leveraging 14+ authorized regional partners across EMEA, APAC, Americas, and the Middle East for sales, service, and application engineering. Pricing is quote-based with multi-year contract structures, reflecting the customized and integrated nature of production line equipment. Adjacent revenue lines include distribution of LOMBARDO MACCHINE spacer benders and desiccant fillers in the D-A-CH region (since 2018) and Sparklike non-invasive gas measurement devices. Primary end customers are insulated glass manufacturers, with secondary applications in the magnesium, food packaging, and broader industrial gas analysis sectors.

Name

HELANTEC GmbH

Legal name

Helantec GmbH

Website

https://helantec.de

Company type

Private

Founded year

1989

Operating status

Operating

Headcount range

1–10 employees

Short description

HELANTEC GmbH is a privately held German manufacturer of gas filling systems, gas analyzers, process monitoring, and pressure balancing equipment for the insulated glass industry, serving IGU manufacturers globally through a 14+ country distributor network with made-in-Germany proprietary technology.

Ownership category

akta.pro rank

Product category

Industrial Gas Filling Equipment

NAICS

Analytical Laboratory Instrument Manufacturing (334516), Industrial Machinery Manufacturing (33324)

SIC

Industrial Instruments For Measurement, Display, And Control (3823), Misc Industrial & Commercial Machinery & Equipment (3590), Gaskets, Packg & Sealg Devices & Rubber & Plastics Hose (3050)

akta.pro primary industry

Gas Handling Equipment & Storage (Cylinders/Tanks/Valves) (IMAEACAL)

Keywords

• Insulated glass equipment
• Gas filling systems
• Gas analysis technology
• Pressure balance systems
• Process monitoring equipment

Headquarters

HQ city

Bruchsal

HQ country

Germany

HQ region

Europe

Offices1 record

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Technology or R&D, Supply Chain, Operations, Marketing or Sales

Revenue model

1. Gas Filling Systems: Sale of gas filling equipment including RAPIDE series (L200, L500, L900), STANDARD series, and Turbofill. Equipment sales represent the core revenue stream with both standard and customized configurations.
2. Gas Analysers and Quality Control Equipment: Sale of quality control equipment including HELOX 4, ISO-GAS-Control, GAS-TESTER, GAS INSPECTOR, GLASS METER for measuring gas concentration and quality verification in IG units.
3. Pressure Balance Systems: Sale of ISO-Altimeter PROFESSIONAL and BASIC systems along with the HELANTEC valve for pressure equalization in insulated glass units for altitude differences.
4. Production Control and Monitoring Systems: IPC (Integrated Process Control) systems and IGM/IPA process monitors for monitoring and documenting gas filling processes in production facilities.
5. Accessories and Consumables: Sale of closure systems (sleeves and plugs), special probes, distributor arms, trolleys, and consumables for gas filling systems and analysers.
6. LOMBARDO Products (Distribution): Technical consulting and sales of LOMBARDO MACCHINE products including spacer benders (WHS2) and desiccant fillers (CSA2) for the D-A-CH region since 2018.

Pricing tiers

Go-to-market motion2 records

Distribution channels1 record

Marketing channels4 records

Core offering

HELANTEC GmbH designs, manufactures, and distributes specialized equipment for the insulated glass industry, including gas filling systems (RAPIDE and STANDARD series), gas analyzers for quality control (HELOX 4, ISO-GAS-Control, GAS INSPECTOR), pressure balance systems (ISO-Altimeter), and integrated process control systems (IPC). All products are developed and manufactured in Germany, with sales conducted through a global network of authorized regional distributors covering 14+ countries.

Product overview

HELANTEC GmbH is a German manufacturer specializing in gas filling technology for insulated glass production. The product portfolio includes two main gas filling system families: RAPIDE fast-fill systems (RAPIDE L200, L500, L900, Turbofill) using synchronized filling/suction technology, and conventional STANDARD series systems (EASY.FILL, SMART 150, MINI, STANDARD, STANDARD S, STANDARD SL). Supporting products include quality control gas analysers (HELOX 4, ISO-GAS-Control, GAS-TESTER, GLASS METER, GAS INSPECTOR), production control systems (IPC, IGM/IPA, SEALANT INSPECTOR), and pressure balance systems (ISO-Altimeter PROFESSIONAL, ISO-Altimeter BASIC, JalouSET). The company also offers special products (ISO-GAS-METER, ISO-Gas-Mix, Leakfinder 2.0, Low-E-Tester, Ug-Meter), comprehensive accessories, and distributes LOMBARDA frame benders and Sparklike laser measurement devices. Founded in 1989 and based in Bruchsal, Germany, all products are in-house developments manufactured in Germany.

Differentiator

Problem solved

Functional benefit

Brands

• Sparklike: Non-invasive technology for quality control of insulating glass units (IGUs), measuring gas fill levels for energy efficiency and durability.
• LOMBARDA

Products and services

• RAPIDE L200 Gas Filling System Entry-level fast-fill gas filling system with one filling line, approximately 300 units/day capacity, integrated gas analyser for continuous concentration measurement. Designed for insulated glass manufacturers seeking fast-fill technology at lower throughput levels.
• RAPIDE L500 Gas Filling System Top-selling fast-fill gas filling system with capacity up to 1200 units/day across 2 filling lines, with optional integrated IPC for real-time visualization and automatic documentation. Targeted at medium-volume insulated glass manufacturers.
• RAPIDE L900 Gas Filling System Highest capacity fast-fill gas filling system on the market with capacity up to 1600 units/day across 2 filling lines, optimized for krypton gas, large formats, and triple-glazed units. Designed for high-volume insulated glass production facilities.
• Turbofill Gas Filling System 4-station fast-fill system using 1-hole dilution filling technology with triplex probe, achieving up to 2000 IG units per day. Targeted at high-throughput insulated glass manufacturers.
• EASY.FILL Gas Filling System Smallest gas filling system with capacity for 200 units/day with two filling lines, suitable for occasional gas filling and sample unit production at smaller insulated glass operations.
• SMART 150 Gas Filling System Small, handy gas filling system with 150 units/day capacity, integrated gas analyser for continuous concentration measurement. Designed for small-scale or occasional insulated glass gas filling operations.
• MINI Gas Filling System Top-selling conventional gas filling system with modular structure, up to 300 units/day capacity with 2 filling lines. Designed for small to mid-sized insulated glass manufacturers.
• STANDARD Gas Filling System Conventional gas filling system with 4 filling lines for simultaneous filling of up to 4 IG units, approximately 400 units/day capacity. Designed for standard-volume insulated glass production.
• STANDARD S Gas Filling System Enhanced version of STANDARD with automatic cycling between filling lines, approximately 500 units/day capacity. Designed for insulated glass manufacturers needing higher throughput with automation.
• STANDARD SL Gas Filling System Highest capacity conventional gas filling system with 5 filling lines, approximately 680 units/day capacity. Targeted at high-volume conventional gas filling operations.
• HELOX 4 Gas Analyser Proven gas analyser with paramagnetic measuring cell for selective oxygen measurement, suitable for test institutes and central labs, with service life exceeding 15 years. Used by quality control operations in insulated glass manufacturing.
• ISO-GAS-Control Gas Analyser Robust gas analyser based on thermal conductivity technology for quality control, suitable for all standard gases and mixtures with minimal maintenance requirements. Designed for insulated glass manufacturers needing reliable gas concentration verification.
• GAS-TESTER Handheld Gas Concentration Monitor Entry-level handheld gas concentration monitor with reliable measurement for argon and krypton, compact design with optional data storage. For portable quality verification in insulated glass operations.
• GLASS METER Measurement Device Non-destructive measurement device for checking glass thickness, air distance, and Low-E coatings in IG units. Used by insulated glass manufacturers and quality control operations.
• GAS INSPECTOR Gas Analyser Next-generation gas analyser for quality control with digital documentation, barcode assignment, and integrated network interface for quality management system integration. Used in modern insulated glass production environments.
• ISO-Altimeter PROFESSIONAL Pressure Balance System Complete pressure balance system with touch screen operation that prepares IG units flat for higher or lower altitude installation sites, considering average annual climatic conditions. Uses vacuum pressure generation and the HELANTEC valve for pressure compensation.
• ISO-Altimeter BASIC Pressure Balance System Simplified pressure balance system for IG units with touch screen operation, considering actual production temperature conditions. Used by insulated glass manufacturers preparing units for installation at different altitudes.
• JalouSET Pressure Balance System Pressure balance system ensuring adequate gap between panes for venetian blinds in IG units. Designed for insulated glass manufacturers producing IGUs with integrated shading devices.
• IPC - Integrated Process Control System Integrated Process Control system that visualizes the filling process in real time, documents each IG unit automatically, and supports barcode/label printer/network integration. Enables 100% quality assurance capability for insulated glass production lines.
• IGM / IPA Process Monitor Process monitoring system consisting of ISO-GAS-METER (IGM) and ISO-PRESS-ANALYSER (IPA) for 100% monitoring of gas filling function for gas filling presses. Used in insulated glass production lines.
• SEALANT INSPECTOR Process Monitoring System Process monitoring system for 2-component sealants that continuously monitors mixing ratio and alerts operators to deviations. Used in insulated glass manufacturing lines to ensure sealant quality.
• ISO-GAS-METER (IGM) Gas Consumption Measurement System Gas consumption measurement system for insulated glass production, capturing consumption per unit and tracking filling behavior with touch screen operation. Industry-first innovation for monitoring gas usage in IG manufacturing.
• ISO-Gas-Mix Gas Mixing Technology Gas mixing technology for producing binary gas mixtures with 99:1 mixing ratio using orifice technology, eliminating need for premixed gases. Used by insulated glass manufacturers needing custom gas mixtures.
• Leakfinder 2.0 Leak Detection Device Leak detection device for insulated glass production that identifies leaks in butyl cord, connector points, and valve connections. Used for quality control during IG manufacturing.
• Low-E-Tester Coating Tester Coating tester that detects metallic Low-E layers on glass without damaging the coating during contact. Used by insulated glass manufacturers for quality verification of coated glass.
• Ug-Meter U-value Measuring System Pocket-sized U-value measuring system for fast determination of Ug value in installed IG units using temperature measurements and calculation software. Used for thermal performance verification.
• LOMBARDO WHS2 Frame Bender Fully automatic frame bender with automatic storage system and self-adjusting bending head for hybrid profiles, distributed by HELANTEC for D-A-CH region since 2018. Sold to insulated glass manufacturers in Germany, Austria, and Switzerland.
• LOMBARDO CSA2 Desiccant Filler Desiccant filling system for spacer frame production, distributed by HELANTEC for D-A-CH region since 2018. Sold to insulated glass manufacturers in Germany, Austria, and Switzerland.
• Sparklike Handheld NOVA Gas Measurement Device Next-generation handheld device for non-invasive measurement of insulating gas in double glazed IG units, providing results in 2 seconds with wireless data transfer. Distributed by HELANTEC in partnership with Sparklike.
• Sparklike Laser Portable Measurement Device Non-destructive laser measurement device for double and triple glazed IG units with coatings and lamination, with replaceable measuring head and EN 1279-3 compliance. Distributed by HELANTEC in partnership with Sparklike.
• Sparklike Laser Integrated Measurement Station Integrated non-invasive measurement station for IG production lines, measuring through most coatings and laminations with only 700mm free space requirement. Distributed by HELANTEC in partnership with Sparklike.

Quantifiable outcome

• High capacity: up to 1800 m²/day with RAPIDE systems
• +4 more outcomes

Segments4 records

Ideal customer profiles3 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature8 records

Partnerships

Three partnerships are on record, tiered core and minor.

• LOMBARDO MACCHINEcoreChannel Partner/ Reseller/ Distributor · 1 January 2018Since 2018, HELANTEC serves as the sales and distribution partner for LOMBARDO MACCHINE products including spacer benders (WHS2) and desiccant fillers (CSA2) for the D-A-CH region (Germany, Austria, Switzerland). HELANTEC presents these products at trade shows including Glasstec, offering comprehensive solutions for insulated glass production.
• SparklikecoreTechnology or IntegrationHELANTEC distributes Sparklike non-invasive gas measurement devices for quality control of IGUs. Products include Sparklike NOVA (handheld), Laser Portable, and Laser Integrated systems for measuring gas fill levels in double and triple-glazed units without damaging the IGU. Sparklike technology is used by leading glass manufacturers, testing laboratories, and building industry professionals worldwide.
• Creditreform Heidelberg Dangmann & Polyak KGminorOthersCredit reference agency used for credit checks on customers when HELANTEC enters into prepayment situations, such as purchase on account.

Scale indicators5 records

Recent moves7 records

Expansion highlights6 records

Broad incumbents

• Bottero: Italian broad incumbent in flat glass processing machinery (cutting, edging, laminating) addressing the same global IG and architectural glass manufacturers as HELANTEC.
• Servomex: UK-headquartered broad incumbent in industrial gas analysis with paramagnetic and thermal conductivity sensors, comparable measurement technology stack to HELANTEC's analyzers across process industries.
• Glaston: Finnish-headquartered broad incumbent in glass processing machinery (including the former Bystronic glass business) offering IG lines, tempering, and automation that overlap with HELANTEC's customer base and channel.
• AMETEK Process Instruments: Division of AMETEK supplying industrial gas analyzers and process instrumentation using paramagnetic, ZrO2, and thermal conductivity technologies directly comparable to HELANTEC's analyzer family.
• MKS Instruments: US-listed broad incumbent in industrial gas measurement, gas delivery, and process control instrumentation, overlapping with HELANTEC's gas analysis and process monitoring capabilities in industrial applications.
• Fenzi Group: Italian broad supplier of IG components including desiccants, spacers, and sealants, sharing the same global IG manufacturer customers as HELANTEC and operating through a comparable international distribution model.

Regional players

• RCN Solutions: French IG machinery specialist offering spacer bending, assembly, and gas filling equipment for European insulated glass producers, directly competitive with HELANTEC's STANDARD and RAPIDE lines in the French-speaking market.

Emerging players

• Sparklike: Finnish provider of non-invasive laser-based gas fill measurement for IG units; both a HELANTEC distribution partner and a technology alternative to HELANTEC's paramagnetic/thermal conductivity analyzers.

Direct peers

• HEGLA: German manufacturer of IG cutting, sorting, edging, and ancillary production equipment serving the same European insulated glass manufacturers that buy HELANTEC's gas filling and analysis systems.
• LiSEC: Austrian manufacturer of complete insulated glass production lines, including gas filling systems, and HELANTEC's most direct competitor for end-to-end IG factory equipment worldwide.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks5 records

Key highlights7 records

Customer concentration

• LinkedInlinkedin.com/company/helantec-gmbh

Revenue estimate

Valuation estimate

Number of profiles

Profiles3 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about HELANTEC GmbH