Karl Schumacher Maschinenbau GmbH

Name

Karl Schumacher Maschinenbau GmbH

Legal name

Karl Schumacher Maschinenbau GmbH

Website

https://ksm-maschinenbau.de

Company type

Private

Founded year

1964

Operating status

Operating

Headcount range

1–10 employees

Ownership category

akta.pro rank

Product category

Special Purpose Machinery and Industrial Automation

NAICS

Industrial Machinery Manufacturing (3332), All Other Industrial Machinery Manufacturing (333248)

SIC

Special Industry Machinery (No Metalworking Machinery) (3550), Special Industry Machinery, Nec (3559)

akta.pro primary industry

Factory Automation Cells & Integrated Systems (Assembly, Welding, Painting Lines) (IMAHAHAL)

akta.pro secondary industries

Industrial Controllers & Control Systems (PLCs, PACs, CNC Controllers) (IMAHAHAH), Motion & Machine Control (CNC, Robotics Controllers, Servo/Motion Controllers) (IMAGABAG)

Keywords

• Special purpose machinery
• Assembly automation systems
• Robotic assembly lines
• Industrial automation equipment
• Custom manufacturing machines

Headquarters

HQ city

Cologne, North Rhine Westphalia

HQ country

Germany

HQ region

Europe

Offices1 record

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Technology or R&D, Supply Chain, Marketing or Sales

Revenue model

1. Custom Special Purpose Machinery Sales: Development, construction, and installation of customized special machines ranging from individual machines to complete assembly lines for domestic and foreign markets. Revenue generated through direct project-based sales to industrial customers.
2. Turnkey Robotic Solutions: Complete robot-assisted flexible assembly automation systems delivered as turnkey projects from conception through commissioning and service.
3. Engineering Consulting Services: Feasibility studies, robotics and assembly simulations, cycle time analyses, investment calculations, and quotation documentation services requiring high expertise in assembly technologies.
4. Robot Programming and Commissioning Services: Robot programming (Kuka/ABB/Yaskawa), SPS programming, commissioning of robots, systems and controls domestically and internationally, maintenance, service and complaint processing for customers.
5. Standard Roller Assembly Machines: Standard solutions for roller assembly manufacturing delivered for over 25 years. Machines include servo joining machines, pneumatic joining machines, assembly machines, crimping machines, hose cutting machines, and test machines.

Go-to-market motion2 records

Distribution channels1 record

Marketing channels3 records

Core offering

Karl Schumacher Maschinenbau GmbH designs, engineers, builds, and installs custom special purpose machinery and robotic assembly automation systems for industrial manufacturers. Its portfolio spans individual special-purpose assembly machines, fully automated assembly lines, turnkey robotic solutions integrating KUKA/ABB/Yaskawa robots with Siemens PLCs, standardized roller assembly machines, joining systems, testing machines, and modernization services for existing production equipment. The company also provides engineering consulting including feasibility studies, robotics and assembly simulations, and cycle time analyses.

Product overview

Karl Schumacher Maschinenbau GmbH is a special purpose machinery manufacturer offering turnkey solutions since 1964. The company operates as a single unified product portfolio consisting of: (1) Special Purpose Assembly Machines and Complete Assembly Lines for automotive, electronics, FMCG, and conveyor technology industries; (2) TurnKey Robotic Solutions combining robot-assisted flexible automation with their core assembly capabilities, supporting KUKA, ABB, and Yaskawa robots; (3) Standard Solutions for Roller Assembly, a standardized product line for roller manufacturing delivered for over 25+ years globally; and (4) Engineering Consulting services including feasibility studies, simulations, and cycle time analysis. Additional offerings include Testing Machines, Joining Systems, and Modernization Projects for existing customer systems. The company is ISO 9001:2015 certified and is part of the Altinay Technology Group.

Differentiator

Problem solved

Functional benefit

Products and services

• Special Purpose Assembly Machines Custom-built special purpose machines ranging from single machines to complete assembly lines, designed and manufactured for automotive, electronics, FMCG, and conveyor technology industries to meet unique production requirements.
• Turnkey Robotic Solutions Robot-assisted flexible assembly automation systems delivered as turnkey projects from conception through commissioning, integrating KUKA, ABB, and Yaskawa robots with Siemens S7 and TIA-based PLC controls for industrial customers.
• Assembly Lines Complete assembly line solutions for the automotive industry and other sectors, covering conception, design, simulation, implementation, and commissioning of fully integrated manufacturing systems.
• Standard Solutions for Roller Assembly Standardized solutions for manufacturing rollers (Tragrollen) and support rollers, proven through over 25 years of delivery to global customers with established efficiency and quality track records.
• Engineering Consulting Services Expert consulting services including feasibility studies, robotics and assembly simulations, cycle time analyses, investment calculations, and quotation documentation for industrial automation projects.
• Testing Machines Testing machines for quality control in medical, chemical, and industrial applications, designed to meet critical industry requirements for precision and reliability.
• Joining Systems Joining systems including servo joining machines and pneumatic joining machines for assembly applications in roller production and intralogistics manufacturing.
• Robot Technology Integration Robot technology integration services including robot programming for KUKA, ABB, and Yaskawa platforms, SPS/PLC programming using Siemens S7 and TIA, plus commissioning, maintenance, and service support delivered domestically and internationally.
• Modernization Projects Analysis, capacity increase, renovation, and modernization services for existing customer machines and production systems based on individual customer requirements.
• Servo Joining Machines Servo-based joining machines designed for roller production in intralogistics applications.
• Pneumatic Joining Machines Pneumatic joining machines for roller and conveyor component assembly in intralogistics and material handling manufacturing.
• Crimping Machines Crimping machines for axle manufacturing in roller assembly applications.
• Hose Cutting Machines Hose cutting machines for roller and conveyor component processing in intralogistics manufacturing.

Named customers6 records

Segments6 records

Ideal customer profiles3 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature5 records

Partnerships

Three partnerships are on record, tiered core and minor.

• Altinay Robot TechnologiescoreStrategic or Co-development Partner · 1 January 2015Altinay Robot Technologies, based in Turkey, is the parent company of Karl Schumacher Maschinenbau GmbH. The company was acquired by Hakan Altinay, developer of Turkey's first industrial robot, in 2015. Altinay Robot Technologies provides support for worldwide delivery and installation of KSM solutions. As part of Altinay Holding, the partnership enables KSM to achieve future goals with an innovative, stable structure.
• Altinay HoldingcoreStrategic or Co-development Partner · 1 January 2015Altinay Holding encompasses Altinay Robot Technologies as part of its group structure. KSM operates within this holding structure, enabling shared resources and strategic alignment for robotics and automation solutions.
• mbm - Computer e.K.minorOthersExternal hosting provider for KSM's website content. Located in Brühl, Germany. Provides website hosting services with data processing agreement for GDPR compliance.

Scale indicators3 records

Recent moves6 records

Expansion highlights6 records

Broad incumbents

• Dürr AG: Dürr is a large German mechanical and plant engineering group offering factory automation, painting/assembly systems, and environmental technology — a broader incumbent that competes with KSM for automotive and industrial assembly contracts.
• Yaskawa Electric Corporation: Yaskawa is a major Japanese industrial robot manufacturer that KSM integrates alongside KUKA and ABB. Both compete in robotic arc welding, assembly, and material handling automation across automotive and general industries.
• KUKA AG: KUKA is a leading German-headquartered industrial robot and automation systems manufacturer — directly comparable to KSM because KSM programs and integrates KUKA robots into its turnkey robotic assembly lines, and competes for the same automotive/intralogistics factory automation contracts.
• ABB Robotics: ABB is a global industrial robotics and automation incumbent that KSM explicitly integrates (robot programming for ABB). Both serve automotive, electronics, and intralogistics customers with robotic assembly and special purpose machinery.

Emerging players

• Schunk GmbH: Schunk is a German specialist in gripping systems, automation components, and assembly technology — an adjacent peer supplying robotic end-effectors and automation modules that integrate into KSM's robotic assembly cells.

Direct peers

• Teamtechnik Maschinen und Anlagen GmbH: Teamtechnik is a German manufacturer of special purpose assembly and test machines for automotive, medical, and consumer goods — a direct competitor to KSM in turnkey custom assembly line delivery for the same verticals.
• GROB-WERKE GmbH & Co. KG: GROB is a German family-owned specialist in highly complex assembly and production systems, particularly for automotive powertrain and e-mobility — overlapping with KSM's automotive assembly line and crankshaft assembly line offerings.
• BBS Automation GmbH: BBS Automation is a German-based provider of customized automation solutions and special purpose machinery for automotive, medical devices, and consumer goods — directly comparable in scope and customer verticals to KSM.
• ASYS Group: ASYS Group is a German manufacturer of automation solutions, special purpose machinery, and process technology for electronics assembly and intralogistics — overlapping with KSM's electronics and roller-assembly segments.

Others

• Altinay Robot Technologies: Altinay Robot Technologies is the Turkish parent company of KSM and developer of Turkey's first industrial robot. It is the closest corporate relative and a key channel partner for KSM's international delivery and installation services.

Market position

Strengths4 records

Weaknesses4 records

Competitive moat3 records

Key risks1 record

Key highlights6 records

Customer concentration

• LinkedInlinkedin.com/company/karl-schumacher

Compliance1 record

Revenue estimate

Valuation estimate

Number of profiles

Profiles2 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Karl Schumacher Maschinenbau GmbH