BOILER MANUFACTURER-PP BOILERS (PRESSURE & PROCESS BOILERS)

Name

BOILER MANUFACTURER-PP BOILERS (PRESSURE & PROCESS BOILERS)

Legal name

Pressure & Process Boiler (P) Ltd.

Website

https://ppboilers.com

Company type

Private

Founded year

2009

Operating status

Operating

Headcount range

51–100 employees

Ownership category

akta.pro rank

Product category

Industrial Boilers

NAICS

Power Boiler and Heat Exchanger Manufacturing (33241), Power Boiler and Heat Exchanger Manufacturing (332410)

SIC

Fabricated Plate Work (Boiler Shops) (3443), Cogeneration Services & Small Power Producers (4991), Heating Equipment, Except Electric & Warm Air Furnaces (3433)

akta.pro primary industry

Thermal Power Plant EPC (Gas/Coal/Oil) (EUAEAAAA)

akta.pro secondary industries

Power Plant Retrofit, Life Extension & Environmental Controls EPC (FGD/SCR/ESP) (EUAEAAAO), Gas-Fired Power Plant O&M and Life-Extension/Repowering Services (EUACABAJ), Electrical Balance-of-Plant EPC (MV Collection, Cabling, Earthing, Lighting) (EUAEADAB)

Keywords

• Industrial boiler manufacturing
• EPC project execution
• Waste heat recovery boilers
• Biomass fired boilers
• Air pollution control equipment

Headquarters

HQ city

Chandigarh

HQ country

India

HQ region

Asia

Offices2 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Personnel, Operations, Infrastructure, Technology or R&D, Marketing or Sales

Revenue model

1. Industrial Boiler Manufacturing and Sales: Manufacture and sale of industrial boilers including AFBC, CFBC, biomass-fired, spent wash-fired, waste heat recovery, RDF/MSW fired, and oil/gas fired boilers ranging from 1 TPH to 200 TPH capacity. Revenue is generated through one-time equipment sales with delivery and commissioning.
2. EPC Project Services: Engineering, Procurement, and Construction services for complete boiler and thermal power plant projects including captive power plants, IPPs, and co-generation plants. Covers full project lifecycle from design to commissioning.
3. After-Sales Services and Maintenance: Comprehensive after-sales support including 24/7 technical assistance, preventive maintenance, performance diagnostics, emergency repairs, boiler retrofitting and upgrades, and on-site training. Extended warranty coverage options available.
4. Boiler Spares and Components: Supply of genuine spare parts including pressure parts (studded in-bed coils, superheater coils, economizer coils), fans (FD, ID, PA), valves, tubes, pipes, vessels, and non-pressure parts. Operating pressure up to 120 kg/cm2, temperatures up to 540C for superheater coils.
5. Technical Consultancy Services: Expert technical consultancy covering feasibility and techno-economic evaluations, fuel selection and combustion system design, emission control compliance, process optimization, project planning, cost modeling, and statutory approvals. Based on experience across 800+ boiler installations.
6. Plant Audit Services: Comprehensive energy and performance audits to identify operational inefficiencies, evaluate fuel savings potential, and suggest process improvements for boiler systems to optimize costs and improve reliability.

Pricing tiers

Go-to-market motion1 record

Distribution channels1 record

Marketing channels6 records

Core offering

PP Boilers designs, manufactures, and supplies industrial boilers — including AFBC, CFBC, biomass-fired, spent wash (slop) fired, waste heat recovery, RDF/MSW fired, and oil/gas fired units ranging from 1 TPH to 200 TPH. The company also delivers turnkey EPC solutions for captive power plants, IPPs, and co-generation plants, complemented by comprehensive after-sales services, plant audits, spares supply, and technical consultancy.

Product overview

PP BOILERS (Pressure & Process Boilers Pvt. Ltd.) is an industrial boiler manufacturing company offering a comprehensive portfolio of boiler products and thermal energy solutions. The core product lineup centers on various boiler types including AFBC (Atmospheric Fluidized Bed Combustion) Boiler, Biomass Fired Boiler, Spent Wash/Slop Fired Boiler for Distilleries, Waste Heat Recovery Boiler (WHRB), RDF & MSW Fired Boiler, and Oil/Gas Fired Boiler. Supporting the boiler systems are essential equipment including Thermic Fluid Heater, Hot Air Generator, Heat Exchanger, Air Pollution Control Equipment (ESPs, scrubbers, bag filters), Conveying Systems, Fans (FD, ID, PA, SA), Crushers, Deaerators, Chimneys, Air Pre Heaters, Economizers, Soot Blowers, and pressure/non-pressure spares (tubes, valves, coils, vessels, silencers, tanks, structures). The product ecosystem also includes skid-mounted and bi-drum water tube variants. Beyond manufacturing, PP BOILERS provides EPC project services for turnkey power plants and comprehensive after-sales support including plant audits, technical consultancy, retrofits, and 24/7 assistance. The company operates as a single unified product line with complementary services rather than a modular platform architecture.

Differentiator

Problem solved

Functional benefit

Products and services

• AFBC Boiler (Atmospheric Fluidized Bed Combustion) Industrial AFBC boiler that suspends fuel particles in a heated bubbling bed for efficient combustion of low-grade fuels such as lignite, high-ash coal, petcoke, agro-waste, and biomass. Capacity 2–200 TPH, pressure up to 110 kg/cm², temperature up to 540°C. Sold to power generation, distillery, sugar, and chemical industries.
• Biomass Fired Boiler Biomass-fired steam boiler utilizing rice husk, bagasse, wood chips, and other agro-waste for industrial steam and power generation. Capacity 2–200 TPH, pressure up to 110 kg/cm², temperature up to 515°C. Features reciprocating/vibrating grate technology with multi-pass flue gas flow.
• Spent Wash (Slop) Fired Boiler for Distillery Single-drum water tube boiler designed to burn 100% concentrated slop (55–60% solids) from distilleries, enabling Zero Liquid Discharge. Multi-pass furnace design with external/internal superheater options; handles corrosive impurities including chlorine, sulfur, K2O, and sodium/magnesium oxides. Capacity 10–80 TPH, pressure up to 50 kg/cm², temperature up to 440°C.
• Waste Heat Recovery Boiler (WHRB) Water-tube WHRB with three-pass flue gas path capturing residual heat from sponge iron kilns, cement plants, refineries, and industrial exhaust to generate steam without additional fuel. Capacity 5–20 TPH, pressure up to 65 kg/cm², temperature up to 480°C.
• RDF & MSW Fired Boiler Waste-to-energy boiler for Refuse-Derived Fuel (RDF) and Municipal Solid Waste (MSW), converting non-recyclable refuse into clean usable energy. Custom grate systems (reciprocating/traveling), PLC/SCADA automation, and emission control (Activated Carbon Chamber, Urea/Ammonia/Lime Dosing for SOx, NOx, and Dioxin). Capacity 6–200 TPH, pressure up to 65 kg/cm², temperature up to 440°C.
• Oil/Gas Fired Boiler Oil and gas fired steam boiler for clean and reliable industrial steam generation, compatible with natural gas, LPG, diesel, and furnace oil. Integrates with Weishaupt, Riello, EcoStar, and Bentone burners. Capacity 1–30 TPH, pressure up to 32 kg/cm², temperature up to 450°C.
• Thermic Fluid Heater (TFH) Closed-loop thermic fluid heater using specialized thermic oils for high-temperature heat transfer without high-pressure complications. Capacity 100,000–10,000,000 Kcal/hr, pressure 3–4 kg/cm², temperature 200–320°C. Fuels include biomass, diesel, natural gas, rice husk, wood chips, LPG, furnace oil, coal, and pet coke.
• Hot Air Generator Hot air generator producing clean, dry, temperature-controlled hot air for industrial heating applications. Capacity 100,000–5,000,000 Kcal/hr, airflow 1,000–150,000 m³/hr, temperature 50–600°C. Compatible with biomass, RDF, agro-waste, diesel, natural gas, LPG, wood chips, and rice husk/straw.
• Heat Exchanger Heat exchanger for transferring thermal energy between fluids without mixing, available in shell-and-tube, plate, and finned-tube configurations. Heat transfer area 10–500 m², pressure up to 120 kg/cm², temperature -20°C to 540°C.
• Air Pollution Control Equipment Full suite of emission control systems including Electrostatic Precipitators (ESPs) achieving 99.9% particulate removal and 30ppm emissions, cyclone separators, wet scrubbers (Venturi/packed bed/spray tower), and bag filter systems (pulse jet/reverse air/mechanical shaker) achieving over 99.9% removal for PM10 and PM2.5.
• Conveying System Material handling systems including belt conveyors (up to 500 TPH), chain conveyors, screw conveyors, bucket elevators, and pneumatic conveyors for coal, biomass, RDF, ash, and agro-residues, with PLC/SCADA integration and automation.
• Industrial Fans (FD, ID, PA, SA, Custom Centrifugal) High-efficiency centrifugal fans including Primary Air (PA), Forced Draft (FD), Secondary Air (SA), and Induced Draft (ID) fans for boiler combustion air and flue gas handling. Flow rates from 1,000 to 500,000 m³/hr, temperature handling up to 400°C, with backward/forward-curved and radial-blade designs conforming to ISO, BIS, and AMCA standards.
• Coal/Briquette Crusher Crusher for reducing solid fuel size (coal lumps, biomass briquettes, agro-waste blocks) for efficient combustion. Feed size up to 100 mm, output 10–25 mm, capacity 2–100 TPH, motor 5–50 HP.
• Deaerator Tray-type or spray-type deaerator removing dissolved oxygen and carbon dioxide from boiler feedwater to prevent corrosion. Capacity 1–200 TPH, operating pressure up to 5 kg/cm²(g), deaeration efficiency removes oxygen to <0.005 ppm (5 ppb).
• Chimney / Stack Boiler chimney/stack for safe discharge of flue gases, available in mild steel (MS), RCC, or FRP-lined materials. Height 30–80 meters, designed per IS 6533 Part 1 & 2, IBR, and ASME standards; handles flue gas temperatures up to 400°C with CEMS monitoring ports.
• Air Pre Heater (APH) Tubular air pre-heater that preheats combustion air using residual heat from flue gases, improving overall boiler efficiency by 5–10% with heat recovery efficiency up to 30%. Air outlet temperature up to 200–250°C, compatible with boilers from 1 TPH to 100+ TPH.
• Economizer Economizer for preheating feedwater by capturing residual heat from exhaust gases. Heat recovery efficiency up to 75%, design pressure up to 100 kg/cm², temperature handling flue gas inlet up to 400°C, feedwater outlet up to 250°C. Enhances boiler thermal efficiency by 3–7% and reduces fuel consumption by 4–10%.
• Steam/Sonic Soot Blower Steam or sonic soot blower for removing soot, ash, and slag deposits from heat transfer surfaces without requiring boiler shutdown. Available as retractable, rotary, or wall blowers (steam-operated) or non-contact sonic soot blowers. Steam pressure 15–21 kg/cm², operating frequency 60–300 Hz.
• Pressure Parts (Tubes, Pipes, Valves, Coils, Vessels) Boiler pressure parts including tubes/pipes (water walls, superheater, economizer, headers), valves (manual, pneumatic, motorized, safety/relief, check, blowdown), coils (studded in-bed, economizer, superheater), and vessels (steam drum, mud drum, deaerators, accumulators). Operating pressure up to 120 kg/cm², temperatures up to 540°C for superheater coils.
• Non-Pressure Parts (Silencer, Tank, Structure) Non-pressure parts including silencers for noise reduction (up to 40–50 dB(A)), storage tanks (raw water, fuel, chemical), structural steel works for boiler houses, expansion bellows, dampers, and Ralvs.
• EPC Projects (Engineering, Procurement, Construction) End-to-end turnkey EPC solutions for boilers and thermal power plants including Captive Power Plants, Independent Power Producer (IPP) systems, and Co-Generation (CHP) Power Plants. Covers design, procurement, erection, and commissioning for power generation and industrial clients.
• After-Sales Services Comprehensive after-sales support including plant audits, on-site training, preventive maintenance, performance diagnostics, emergency repairs, boiler retrofitting and upgrades, spare parts supply, 24/7 technical assistance, and warranty/extended coverage options.
• Technical Consultancy Expert technical consultancy covering feasibility and techno-economic evaluations, fuel selection and combustion system design, emission control compliance, process optimization, project planning, cost modeling, and statutory approvals. Grounded in experience across 800+ boiler installations.

Quantifiable outcome

• Energy efficiency improvement of 3-7% with economizer installation
• +7 more outcomes

Named customers26 records

Segments12 records

Ideal customer profiles5 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Integration8 records

Feature9 records

Scale indicators6 records

Recent moves6 records

Expansion highlights5 records

Direct peers

• Hurst Boiler & Welding Co. US-based manufacturer of biomass, wood-fired, and waste heat recovery boilers plus integrated boiler systems for industrial and power applications. Closely comparable to PP Boilers on biomass and WHRB product lines, particularly for agro-waste and waste-to-energy applications.
• Fulton Boiler Works: Manufacturer of industrial boilers including fire-tube, water-tube, biomass, and waste heat recovery units serving process industries worldwide. Comparable in custom-engineered boiler offerings to industrial clients, though with a more US-centric footprint.
• Thermax Limited: India's largest industrial boiler and energy solutions provider with a broad portfolio including AFBC, CFBC, biomass, and waste heat recovery boilers serving power, process, and EPC markets. Directly comparable to PP Boilers across most product lines, but at materially larger scale and broader geographic reach.
• Cethar Limited: Indian industrial boiler manufacturer serving power, process, and EPC markets with a portfolio that includes CFBC, AFBC, and waste heat recovery boilers. Comparable in target customer segments (sugar, distilleries, cement, chemicals) and project execution model.
• Walchandnagar Industries Limited: Indian heavy engineering company manufacturing industrial boilers (including AFBC, CFBC, biomass, and waste heat recovery) for power and process industries. Directly competes with PP Boilers in thermal power EPC and industrial boiler segments.
• Forbes Marshall: Indian steam engineering specialist offering packaged boilers, process boilers, and EPC services to similar industrial segments (distilleries, sugar, chemicals, textiles). Comparable in product positioning but with stronger brand equity and longer operating history.
• Cleaver-Brooks: North American manufacturer of industrial boilers and integrated boiler room solutions including fire-tube, water-tube, waste heat recovery, and biomass systems. Closest international product-line peer to PP Boilers, particularly on biomass and WHRB offerings.

Broad incumbents

• Babcock & Wilcox Enterprises: Global industrial boiler specialist with deep heritage in thermal power generation, waste-to-energy, and biomass combustion technologies. Overlaps with PP Boilers on AFBC/CFBC and biomass-fired applications but operates globally at much larger scale.
• BHEL (Bharat Heavy Electricals Limited): State-owned power equipment OEM offering utility-scale boilers, turbines, and EPC services for thermal power plants. Overlaps with PP Boilers' thermal EPC and IPP/CHP business but operates at vastly larger scale and broader product portfolio.

Regional players

• Miura Co., Ltd. Japanese boiler manufacturer specializing in high-efficiency on-demand water-tube boilers for industrial steam applications. Comparable in process boiler technology and fuel-flexibility focus, though primarily serving East Asian markets and competing in different geographies.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks6 records

Key highlights7 records

Customer concentration

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• Facebookfacebook.com/P-P-Boilers-Pvt-Ltd-100070684246307
• LinkedInlinkedin.com/company/boilers-manufacturer-ppboilers
• Instagraminstagram.com/p.pboiler

Compliance4 records

Revenue estimate

Valuation estimate

Number of profiles

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about BOILER MANUFACTURER-PP BOILERS (PRESSURE & PROCESS BOILERS)