Thermoset Solutions

What Thermoset Solutions does

Thermoset Solutions is a privately held specialty chemical manufacturer founded in 2021 and headquartered in Flint, Michigan, that formulates and produces liquid thermosetting polyurethane casting materials. The company operates an in-house R&D team that develops proprietary two-part polyurethane systems packaged for mixing at varied ratios to achieve a wide physical property range, spanning Shore A soft rubber elastomers (10A to 95A) through Shore D rigid plastics (60D to 88D), polyurethane foams (2 to 44 pcf densities), and silicone rubber products. The product portfolio is organized into seven named polyurethane brands (Clearset, Enduroset, Envirolastomer™, Fastset, Foamset, Hypurset, Thermoset), complemented by epoxy resins (counter top/river table, sculpting putties, laminating, casting & coating), silicone mold-making products, and dispensing equipment (meter mix machines and cartridge gun systems). Specialty variants address FDA food-grade indirect contact, UL 94V-0 flame retardancy, UV stability, oil & gas resistance, high heat deflection, and bio-based (Envirolastomer™) compositions.

The company sells primarily direct-to-consumer through an e-commerce storefront at thermosetsolutions.com and a toll-free phone line (800-775-3121), with no third-party distributors or resellers identified. Pricing is not publicly disclosed and customers are directed to contact the sales team for quotes, supporting both one-time product purchases and custom formulation professional services. Customer segments span at least eight verticals: woodturning/pen turning, prototyping, oil & gas (pipeline PIGS), anatomical models, taxidermy, theme parks, climbing holds, and concrete stamping/molding, reflecting a deliberate SMB and individual-buyer orientation with custom formulation capability serving more demanding applications. A referral network of independent custom polyurethane and epoxy parts fabricators is mentioned for customers needing finished manufactured parts.

The business employs approximately 5 people, has no disclosed funding history, no investor presence, and no public financial statements. The company shows no signs of M&A activity, leadership changes, geographic expansion beyond the United States, or AI/technology capability development. Its competitive position rests on proprietary chemical formulations, regulatory certifications for niche end uses, direct-to-customer distribution economics, and the breadth of its formulation library, rather than on scale, brand recognition, or technology platform advantages.

Name

Thermoset Solutions

Legal name

Thermoset Solutions

Website

https://thermosetsolutions.com

Company type

Private

Founded year

2021

Operating status

Operating

Headcount range

1–10 employees

Short description

Thermoset Solutions is a Flint, Michigan-based specialty chemical formulator founded in 2021 that manufactures two-part thermosetting polyurethane casting materials sold direct-to-consumers and SMBs across prototyping, oil & gas, theme parks, anatomical modeling, taxidermy, climbing holds, woodturning, and concrete-stamping verticals via e-commerce and phone sales.

Ownership category

akta.pro rank

Product category

Polyurethane Casting Materials

NAICS

Urethane and Other Foam Product (except Polystyrene) Manufacturing (32615), Plastics Product Manufacturing (3261), Plastics and Rubber Products Manufacturing (326)

SIC

Plastics Foam Products (3086), Miscellaneous Plastics Products (3080)

akta.pro primary industry

Polyurethane (PU) Flexible Foam Manufacturing (IMANAIAC)

Keywords

• Castable polyurethane resins
• Thermosetting polyurethane materials
• Epoxy casting resins
• Silicone mold making
• Custom polyurethane formulation

Headquarters

HQ city

Flint, Michigan

HQ country

United States

HQ region

North America

Offices1 record

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Operations, Personnel, Technology or R&D, Marketing or Sales

Revenue model

1. Polyurethane Product Sales: Direct sales of thermosetting polyurethane casting materials in two-part systems. Products include castable polyurethanes (Shore A and Shore D), foams, and silicone rubber mold making materials sold directly to customers via e-commerce and phone orders.
2. Custom Formulation Services: Custom formulation and creation of specialized polyurethane products tailored to specific customer requirements.

Pricing tiers

Go-to-market motion1 record

Distribution channels3 records

Marketing channels3 records

Core offering

Thermoset Solutions formulates and manufactures liquid thermosetting polyurethane casting materials packaged in two-part systems that are mixed at varying ratios to produce a wide range of physical properties from soft rubber (Shore A) to rigid plastic (Shore D). The company also offers polyurethane foams, silicone rubber mold-making products, epoxy resins, and dispensing equipment, supported by an in-house R&D team that provides custom formulation services for specialized industrial and consumer applications.

Product overview

Thermoset Solutions is a manufacturer of thermosetting polyurethane casting materials that formulates and creates liquid thermosetting materials packaged in 2-part systems. The product portfolio centers around seven named product lines (Clearset, Enduroset, Envirolastomer™, Fastset, Foamset, Hypurset, and Thermoset) that are organized into two main categories: castable polyurethanes (Shore A elastomers for soft rubber applications and Shore D for rigid plastics) and polyurethane foams (rigid and flexible). The company also offers epoxy products (counter top/river table resins, sculpting putties, laminating resins, casting & coating), silicone rubber products for mold making (tin cured, platinum cured, and experimental series), and related equipment (meter mix machines and cartridge gun systems). Specialty product variations include food grade, flame retardant, UV stable, oil and gas resistant, high heat deflection, and water clear formulations. The company serves industries including woodturning/pen turning, prototyping, oil and gas, anatomical models, taxidermy, theme parks, climbing holds, and concrete stamping/molding.

Differentiator

Problem solved

Functional benefit

Brands

• Clearset: Product line of thermosetting polyurethane casting materials
• Enduroset
• Envirolastomer™
• Fastset
• Foamset
• Hypurset
• Thermoset

Products and services

• Shore A Castable Polyurethane Soft rubber elastomer castable polyurethane products ranging from 10A to 95A hardness, available with various specialized properties for industrial and craft applications.
• Shore D Castable Polyurethane Rigid plastic elastomer castable polyurethane products ranging from 60D to 88D hardness, available with properties such as high impact strength, high flexural modulus, peak performance, high heat deflection, water clear, flame retardant, and UV stable formulations.
• Polyurethane Foams Rigid and flexible polyurethane foam products offered in varying densities and cure times for diverse industrial applications.
• Silicone Rubber Mold Making Products Tin cured, platinum cured, and experimental silicone rubber products for mold making, available in various shore hardness ratings.
• Epoxy Casting and Coating Products Epoxy resins including counter top/river table resins, sculpting putties, laminating resins, and casting and coating products for artisan and industrial applications.
• Envirolastomer Bio-Based Polyurethane Environmentally friendly polyurethane casting materials made from bio-based raw materials, offering sustainability benefits while maintaining performance properties.
• Meter Mix Machines Equipment for metering and mixing two-part polyurethane systems to support accurate dispensing and consistent product performance.
• Cartridge Gun Dispensing System Cartridge gun dispensing system for meter mix and cartridge ready polyurethane products, enabling convenient hand-held application.
• Custom Polyurethane Formulation Services Bespoke formulation service in which the in-house R&D team creates specialized polyurethane materials tailored to specific customer performance or application requirements that are not available in the standard catalog.

Segments8 records

Ideal customer profiles2 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature5 records

Recent moves5 records

Expansion highlights5 records

Direct peers

• Smooth-On: Smooth-On is a leading manufacturer of liquid rubber, plastic, and polyurethane casting materials, with a comparable two-part system product range across Shore A and Shore D hardness — directly overlapping with Thermoset Solutions' castable polyurethane offerings.
• US Composites: US Composites sells epoxy resins, polyurethanes, and casting materials direct-to-consumer through e-commerce, with a comparable product mix in castable resins, foams, and specialty coatings.
• Polytek Development Corp: Polytek manufactures specialty polyurethane and silicone casting systems, including foams, mold-making rubbers, and Shore A/D elastomers — a direct competitor serving the same prototyping, prototyping, and specialty casting use cases.
• Freeman Manufacturing & Supply: Freeman manufactures and supplies polyurethane casting resins, foam systems, and specialty chemical products for industrial and art applications — overlapping product categories and customer segments with Thermoset Solutions.
• BJB Enterprises: BJB Enterprises formulates polyurethane resins, epoxies, and silicones for casting and coating applications, with comparable product breadth in Shore A/D castable systems and specialty polyurethane foams.
• Environmental Technology Inc: Environmental Technology Inc (ETI) formulates and supplies casting resins, epoxies, and polyurethane systems, including foam and coating products — comparable product line breadth and small-formulator profile.
• Hauthaway Corporation: Hauthaway is a specialty formulator of polyurethane resins, coatings, and castable elastomers, with a similar focus on custom-formulated two-part systems serving niche industrial and specialty applications.

Broad incumbents

• BASF: BASF manufactures a broad portfolio of polyurethane raw materials and systems, including castable elastomers and foams, serving industries overlapping with Thermoset Solutions but at significantly greater scale.
• The Lubrizol Corporation: Lubrizol produces specialty chemicals including polyurethane systems and engineered polymers for coatings, adhesives, and castable applications — a broad incumbent operating in adjacent specialty polyurethane chemistries.
• Covestro: Covestro is a major global producer of polyurethanes, including castable systems and foams, serving broad industrial markets — a broad incumbent whose portfolio overlaps Thermoset Solutions' product categories at commodity scale.

Market position

Strengths4 records

Weaknesses5 records

Competitive moat3 records

Key risks6 records

Key highlights6 records

Customer concentration

• LinkedInlinkedin.com/company/thermoset-solutions

Revenue estimate

Valuation estimate

Number of profiles

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Thermoset Solutions