Amaero
Amaero Inc. is a U.S.-based advanced materials manufacturer producing refractory and titanium alloy metal powders via EIGA atomization and near-net-shape components via PM-HIP, serving defense primes, aerospace OEMs, space, nuclear, and medical customers.
- Company typePublic
- Founded2013
- HeadquartersMcdonald, United States
- Headcount51–100
- GTM typeB2B
- OfferingHardware or Manufacturing
What Amaero does
Amaero Inc. is a U.S.-based advanced materials and additive manufacturing company specializing in refractory and titanium alloy metal powders, and near-net-shape components produced via Powder Metallurgy-Hot Isostatic Pressing (PM-HIP). The company's core technology is Electrode Induction Gas Atomization (EIGA), a non-contact melting and atomization process that produces ultra-high-purity spherical metal powders — including niobium C-103, titanium Ti-6Al-4V, niobium, molybdenum, tungsten, tantalum, and zirconium — for additive manufacturing and conventional fabrication. EIGA eliminates crucible contamination, and PM-HIP delivers forge-equivalent mechanical properties with reduced lead times and material waste compared with subtractive machining. Amaero is positioned as the largest and lowest-cost domestic U.S. producer of niobium C-103 refractory and titanium alloy powders, holding ITAR registration, AS9100D, and ISO 9001:2015 certifications required by aerospace and defense primes. Applications span rocket engine thrust chambers and nozzles, hypersonic and space structures, airframe and engine components, nuclear reactor components, medical implants, and industrial tooling.
Amaero's commercial model is enterprise field sales to defense primes, aerospace OEMs, space launch and satellite manufacturers, and nuclear/energy customers, supplemented by a three-year distribution agreement with United Performance Metals in the United States. Revenue is generated through long-term supply agreements (multi-year contracts with Velo3D valued at ~A$35M, exclusive five-year C-103 supply with Casteon, exclusive five-year refractory supply with Titomic), per-contract project-based quotes for powder and PM-HIP manufacturing services, and spot powder orders. The company relocated its primary manufacturing operations from Victoria, Australia to McDonald, Tennessee in 2024, is dual-listed on ASX (3DA) and OTCQX (AMROF), and is re-domiciling to Delaware with full implementation expected by June 22, 2026. Capital base: A$98.5M raised over 2022-2025, a US$23.5M Ex-Im Bank loan commitment under the Make More in America Initiative, and approximately $70M in tangible assets.
Amaero's growth signals are unusually strong for a sub-scale industrial: trailing twelve-month revenue of $11.8M up 347% year-over-year, FY2026 revenue guidance of $18-20M with over $18M already contracted, capacity utilization of only 35% in FY25, and a fourth EIGA Premium atomizer scheduled for June 2027 commissioning alongside an argon recycling system targeted for end of 2026. Customer mix is concentrated — Velo3D alone represents A$35M of contracted revenue, with Casteon and Titomic under exclusive multi-year terms — creating both revenue visibility and concentration risk. Leadership combines powder metallurgy IP (Fred Yolton, Dr. Arun Chattopadhyay with combined 37+ patents), defense engagement (Lt. Gen. H.R. McMaster as Special Advisor, ex-DARPA Mick Maher as Chief Strategy & Commercial Officer), and execution experience in scaling AM businesses (CTO Eric Bono, formerly of 6K and Carpenter Technology). The strategic thesis is reshoring of ITAR-controlled defense and aerospace refractory and titanium powder supply, anchored by regulatory and qualification barriers that materially restrict new entrants.
Amaero firmographics
Firmographics- Name
- Amaero
- Legal name
- Amaero Inc.
- Website
- https://amaeroinc.com
- Company type
- Public
- Founded year
- 2013
- Operating status
- Operating
- Headcount range
- 51–100 employees
- Short description
- Amaero Inc. is a U.S.-based advanced materials manufacturer producing refractory and titanium alloy metal powders via EIGA atomization and near-net-shape components via PM-HIP, serving defense primes, aerospace OEMs, space, nuclear, and medical customers.
- Ownership category
- akta.pro rank
Amaero industry classification
Industry- Product category
- Specialty Metal Powders & Additive Manufacturing
- NAICS
- Powder Metallurgy Part Manufacturing (332117), Nonferrous Metal (except Copper and Aluminum) Rolling, Drawing, Extruding, and Alloying (33149)
- SIC
- Primary Smelting & Refining Of Nonferrous Metals (3330)
- akta.pro primary industry
- Metal Powders (LPBF/DMLS/EBM) (IMAAABAE)
- akta.pro secondary industries
- Additive Manufacturing for Metals (Metal 3D Printers & Post-Processing) (IMAHADAG), Aerospace Structural Metals & Alloys (Titanium, Aluminum, Nickel) (IMABANAL), Industrial Machinery & Heavy Equipment (Production AM Parts) (IMAAAEAC)
Keywords
Where Amaero is headquartered
LocationHeadquarters
- HQ city
- Mcdonald
- HQ country
- United States
- HQ region
- North America
Offices2 records
Markets served
Amaero business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Supply Chain, Operations, Personnel, Technology or R&D, Infrastructure, Marketing or Sales
Revenue model
- Metal Powder Sales: Sale of titanium, refractory, and specialty metal powders to defense, aerospace, space, energy, nuclear, and industrial customers. Revenue recognized upon delivery of powder products under long-term supply contracts and spot orders.
- PM-HIP Manufacturing Services: Contract manufacturing services using Powder Metallurgy-Hot Isostatic Pressing (PM-HIP) to produce near-net-shape components with superior material properties for demanding applications.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Multi-year contract | Custom quote-based pricing for powder products and manufacturing services |
Go-to-market motion2 records
Distribution channels2 records
Marketing channels3 records
Amaero product offering
Product offeringCore offering
Amaero manufactures and sells ultra-high-purity specialty metal powders — including C-103 refractory alloy, titanium (Ti-6Al-4V), niobium, molybdenum, tungsten, and tantalum — using proprietary Electrode Induction Gas Atomization (EIGA) technology. The company also provides Powder Metallurgy – Hot Isostatic Pressing (PM-HIP) contract manufacturing services to produce near-net-shape components with forge-like mechanical properties for defense, aerospace, space, energy, nuclear, and medical customers.
Product overview
Amaero is a U.S.-based advanced materials and manufacturing company offering a portfolio of products centered on two core capabilities: refractory and specialty metal powder production using EIGA (Electrode Induction Gas Atomization) technology, and PM-HIP (Powder Metallurgy - Hot Isostatic Pressing) manufacturing for near-net-shape components. The powder portfolio includes refractory alloys (C103, Niobium, Molybdenum, Tungsten, Tantalum), titanium alloys (Ti-6Al-4V), and specialty materials tailored for additive manufacturing. PM-HIP technology produces components with isotropic forge-like properties for any material, addressing supply chain challenges in defense, aerospace, space, energy, nuclear, medical, and industrial sectors. The company operates from a Tennessee Valley facility and is expanding capacity with additional atomizers and Argon recycling systems.
Differentiator
Problem solved
Functional benefit
Products and services
- Refractory Powders High-temperature resistant refractory metal powders including C-103, Titanium, Niobium, Molybdenum, Tungsten, and Tantalum engineered for mission-critical applications in Defense, Space, and Aerospace industries.
- PM-HIP (Powder Metallurgy – Hot Isostatic Pressing) Manufacturing Services Advanced contract manufacturing service producing custom-engineered near-net-shape components with isotropic forge-like properties, suitable for any material and size, reducing lead times and manufacturing waste versus conventional machining.
- Medical-Grade Powders Biocompatible refractory and medical-grade alloys including Titanium alloys (Ti-6Al-4V), Zirconium, and Niobium for orthopedic implants, surgical instruments, and prosthetic components.
- Aerospace Materials High-performance refractory and titanium powders including C-103 and Ti-6Al-4V designed for aerospace applications requiring high heat resistance, corrosion resistance, and exceptional durability.
- Space Materials Specialty refractory alloys including Titanium, C-103, Zirconium, and Niobium engineered for hypersonic and space applications requiring exceptional mechanical strength and high-temperature resistance.
- Defense Materials High-temperature refractory alloys and PM-HIP components for advanced weapons systems, defense infrastructure, and legacy support applications for the U.S. Department of Defense.
- Energy Sector Materials Specialized powders and PM-HIP components for oil & gas exploration, nuclear power generation, and renewable energy systems including wind turbines and solar infrastructure.
- Nuclear Materials Conventional and high-performance materials and manufactured components for nuclear industry applications including U.S. Navy, Department of Energy, and commercial nuclear facilities.
- Industrial & Heavy Equipment Materials High-performance materials and PM-HIP technology solutions for heavy machinery, mining, and energy production applications requiring durability, efficiency, and reliability.
- AM Ti64 Technical Powder Titanium alloy (Ti-6Al-4V) powder for additive manufacturing with technical datasheet available.
- AM C103 Technical Powder Niobium-based C103 refractory alloy powder for additive manufacturing with technical datasheet available.
Quantifiable outcome
- 347% year-over-year revenue growth (TTM)
- +4 more outcomes
Companies that use Amaero
Customer profileNamed customers3 records
Segments4 records
Ideal customer profiles3 records
Amaero technology and API
TechnologyTechnology focussed Yes
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature4 records
Amaero partnerships and signals
Strategic signalPartnerships
Six partnerships are on record, tiered flagship, core and strategic.
- Velo3DflagshipLong-term supply agreement for metal powder delivery. Velo3D is a leading metal additive manufacturing technology company and a significant customer. The agreement represents approximately A$35M in contracted revenue over the term and is a cornerstone commercial relationship for Amaero's powder sales business.
- CasteoncoreExclusive five-year supply agreement for C-103 refractory alloy (niobium hafnium) metal powder for defense applications. Casteon is a key defense sector customer requiring high-purity refractory powders for critical aerospace and weapons systems. The exclusive nature of the agreement reflects strategic importance.
- TitomiccoreExclusive five-year supply agreement for refractory alloy metal powders, including C-103 and related compositions. The agreement positions Amaero as a preferred supplier to Titomic's additive manufacturing operations in Australia and globally. Includes a $4.6M refractory powder order.
- United Performance MetalscoreThree-year distribution agreement in the United States. United Performance Metals distributes Amaero's metal powder products to the U.S. market, complementing direct sales operations and extending market reach in the aerospace and defense supply chain.
- The Perryman CompanycoreSupply agreement for specialty metal powders. The Perryman Company is a leading producer of specialty titanium and bar products for aerospace, defense, medical, and industrial applications. The agreement supports cross-supply of materials across the specialty metals supply chain.
- National Center for Additive Manufacturing Excellence (NCAME) at Auburn UniversitystrategicCollaborative testing and qualification program for Nb-C103 and Ti-6Al-4V metal powders. NCAME is a leading academic research center for additive manufacturing in aerospace and defense. The partnership supports powder qualification, material testing, and development of manufacturing specifications for defense and aerospace applications.
Scale indicators7 records
Recent moves7 records
Expansion highlights7 records
Amaero competitors and assessment
Company assessmentRegional players
- Metalysis: Metalysis (UK) produces metal powders directly from oxides using electrochemical processes, including titanium and tantalum powders for AM and energy storage. Comparable technology focus on specialty/refractory metal powder production for advanced applications, though primarily serving European markets.
Broad incumbents
- ATI (Allegheny Technologies Incorporated): ATI is a major producer of titanium alloys, nickel-based alloys, and specialty materials serving aerospace and defense. Broader portfolio of mill products and powder solutions, but directly competes with Amaero in defense-grade titanium and high-performance alloys.
- Oerlikon AM (Oerlikon Balzers / Surface Solutions): Oerlikon's Additive Manufacturing division produces metal powders (including refractory and titanium alloys) and offers AM component production services. Operates a broad materials and surface-solutions portfolio with direct overlap in defense and aerospace-grade metal powders.
Direct peers
- 6K: 6K (formerly 6K Additive) produces premium metal powders for additive manufacturing using proprietary UniMelt plasma processing. Direct competitor in refractory, titanium, and specialty alloy powders for AM, with overlapping aerospace and defense customer base.
- Elementum 3D: Elementum 3D produces metal powders and additive manufacturing materials including reactive alloys and refractory compositions for aerospace and defense applications. Directly comparable as a specialty powder producer targeting AM customers.
- Carpenter Technology Corporation: Carpenter Technology operates Carpenter Additive, producing titanium and specialty alloy powders for additive manufacturing, plus deep metallurgical R&D and AS9100-certified operations. Directly competes with Amaero in titanium and refractory alloy powders serving aerospace and defense customers.
- Uniformity Labs: Uniformity Labs develops and produces advanced metal powders optimized for additive manufacturing, with applications in aerospace, defense, and medical. Amaero's VP of Manufacturing previously served as VP at Uniformity Labs, indicating direct technology and market overlap.
Emerging players
- Continuum Powders: Continuum Powders produces sustainable, recycled metal powders for additive manufacturing, including nickel, titanium, and specialty alloys for aerospace and industrial markets. Comparable emerging player in the AM powder market with overlapping customer segments.
- Titomic: Titomic is an Australian cold-spray additive manufacturing company that is also a five-year exclusive Amaero customer for refractory powders. Operates adjacent technology (cold spray kinetic deposition) using Amaero's powders in defense and aerospace applications.
- Velo3D: Velo3D is a leading metal additive manufacturing systems company and Amaero's largest customer (A$35M long-term supply deal). While primarily a printer OEM, Velo3D's end customers overlap directly with Amaero's aerospace and defense buyers, and it sits within the same AM ecosystem.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat6 records
Key risks6 records
Key highlights7 records
Customer concentration
Amaero social profiles
Digital presenceAmaero compliance and trust
Trust signalCompliance3 records
Amaero financial estimates
Financial estimateRevenue estimate
Valuation estimate
Amaero leadership team
Management profileNumber of profiles
Profiles17 records
Amaero funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Amaero M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Amaero
What does Amaero do?
Amaero manufactures and sells ultra-high-purity specialty metal powders — including C-103 refractory alloy, titanium (Ti-6Al-4V), niobium, molybdenum, tungsten, and tantalum — using proprietary Electrode Induction Gas Atomization (EIGA) technology. The company also provides Powder Metallurgy – Hot Isostatic Pressing (PM-HIP) contract manufacturing services to produce near-net-shape components with forge-like mechanical properties for defense, aerospace, space, energy, nuclear, and medical customers.
Is Amaero a public or private company?
Amaero is a public company. It is classified as public and is currently operating.
When was Amaero founded?
Amaero was founded in 2013. It employs 51 to 100 people.
Where is Amaero based?
Amaero is headquartered in Mcdonald, United States, in the North America region.
How does Amaero make money?
Two revenue lines are on record. Metal Powder Sales are the primary driver. The others are PM-HIP Manufacturing Services.
Who are Amaero's main competitors?
Metalysis is listed as a regional player. Broad incumbents are ATI (Allegheny Technologies Incorporated) and Oerlikon AM (Oerlikon Balzers / Surface Solutions). Direct peers are 6K, Elementum 3D, Carpenter Technology Corporation and Uniformity Labs. Emerging players are Continuum Powders, Titomic and Velo3D.
Does Amaero have an API?
No public API is recorded for Amaero.
What industry is Amaero in?
Amaero's product category is Specialty Metal Powders & Additive Manufacturing. Its primary akta.pro industry code is IMAAABAE, Metal Powders (LPBF/DMLS/EBM), with a secondary code of IMAHADAG, Additive Manufacturing for Metals (Metal 3D Printers & Post-Processing). Its NAICS code is 332117 and its SIC code is 3330.