BioSculptor
BioSculptor is a privately held Hialeah, Florida medical-device company that designs, manufactures, and sells integrated CAD/CAM scanning, milling, and software systems for orthopedic, podiatric, and prosthetic and orthotic practices, including the FDA-cleared KinderBAND cranial remolding helmet.
- Company typePrivate
- Founded1992
- HeadquartersHialeah, United States
- Headcount11–50
- GTM typeB2B
- OfferingHardware or Manufacturing
What BioSculptor does
BioSculptor Corporation is a privately held medical-device technology company headquartered in Hialeah, Florida, that designs, manufactures, and sells integrated CAD/CAM systems for orthopedic, podiatric, and prosthetic and orthotic (P&O) practices. Founded around 1992-1994 with 11-50 employees, the company operates across a full scanning-to-fabrication workflow anchored by three trademarked core products: the BioScanner 3D laser scanner (capturing patient anatomy in 10 seconds at 0.178mm accuracy using dual-camera wand and scan-through-glass technology), the BioMill 4.5XF four-and-a-half-axis CNC mill (cutting prosthetic and orthotic foam models in a single pass at 21,000 RPM with 0.0005-inch resolution), and the BioShape CAD software (designed by certified prosthetists and orthotists for modifying prostheses, orthoses, spinal devices, cranial helmets, liners, and face masks). Supporting product lines include the 510(k)-cleared KinderBAND cranial remolding orthosis for plagiocephaly treatment, in-house manufactured CAMFoam blanks, the BioElastomer silicone injection kit, and specialized scanning accessories for AFO and cranial workflows.
The business operates multiple revenue streams: one-time capital equipment sales (scanners, mills, helmets), software licensing with one-time and conversion license options, central fabrication services through the BioSculptor Fabrication division (24-hour to 3-day turnaround, Net 30 terms) including the Designer Series fee-for-service model, recurring consumables (foam blanks, injection kits, mandrels, stockinettes) on unit pricing with volume discounts, and CEU-accredited educational courses priced at $595 per seat. Distribution is direct-to-practice via phone, website, and trade shows, with shipping primarily within the Southeast US and a flagship international reference at Hamad Medical Corporation in Qatar.
BioSculptor firmographics
Firmographics- Name
- BioSculptor
- Legal name
- BioSculptor Corporation
- Website
- https://biosculptor.com
- Company type
- Private
- Founded year
- 1992
- Operating status
- Operating
- Headcount range
- 11–50 employees
- Short description
- BioSculptor is a privately held Hialeah, Florida medical-device company that designs, manufactures, and sells integrated CAD/CAM scanning, milling, and software systems for orthopedic, podiatric, and prosthetic and orthotic practices, including the FDA-cleared KinderBAND cranial remolding helmet.
- Ownership category
- akta.pro rank
BioSculptor industry classification
Industry- Product category
- Medical Devices - CAD/CAM Systems for Orthotics & Prosthetics
- NAICS
- Surgical Appliance and Supplies Manufacturing (339113)
- SIC
- Orthopedic, Prosthetic & Surgical Appliances & Supplies (3842)
- akta.pro primary industry
- Orthotics & Bracing (AFO/KAFO, Spinal, Soft Goods Supports) (HLAHAMAC)
- akta.pro secondary industries
- Prosthetic Components & Rehabilitation Accessories (Liners, Feet, Knees, Sockets) (HLAHAMAD), Surgical Navigation, Robotics & Patient-Matched Instrumentation (Ortho/Spine) (HLAHAEAL)
Keywords
Where BioSculptor is headquartered
LocationHeadquarters
- HQ city
- Hialeah
- HQ country
- United States
- HQ region
- North America
Offices1 record
Markets served
BioSculptor business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Personnel, Supply Chain, Technology or R&D, Operations, Marketing or Sales, Infrastructure
Revenue model
- Medical Device Hardware Sales: Sale of capital equipment including BioScanner 3D scanners, BioMill CNC milling machines, and KinderBAND cranial helmets. These are one-time hardware purchases with potential for accessories and consumables.
- Software Licenses and Subscriptions: BioShape Manipulation Software licensing, including conversion licenses for file format translation. Computer requirements include Windows XP with minimum 1GHz processor and 512MB RAM.
- Central Fabrication Services: BioSculptor Fabrication division provides central fabrication services where practitioners send casts/impressions. Services include model imaging, modification by certified prosthetists/orthotists, milling, and device fabrication. Turnaround times of 24 hours to 3 days. Net 30 payment terms.
- Consumables and Accessories: CAMFoam blanks, AFO scanning tools, BioElastomer injection kits, foam plugs in various configurations (BK, AK, knee/symes, spinal, cranial, AFO), mandrels, stockinettes, and other fabrication accessories. Volume discounts available.
- Educational Courses and Training: CAD/CAM and BioScanner training courses with CEU credits ($595 per person). Includes 2-day virtual technology and scanning course. Onsite training available.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Pay-as-you-go | CAD/CAM Training Course - $595 per person |
| Unit Pricing | Pay-as-you-go | BioElastomer Injection Kit CL-2115 - Contact for pricing |
| Unit Pricing | Pay-as-you-go | CAMFoam Blanks - Volume discounts available, price beat guarantee |
Go-to-market motion1 record
Distribution channels3 records
Marketing channels5 records
BioSculptor product offering
Product offeringCore offering
BioSculptor Corporation designs, manufactures, and sells integrated scanning and CAD/CAM systems for orthopedic, podiatric, and prosthetic & orthotic (P&O) practices. Its offerings combine proprietary 3D scanning hardware (BioScanner), CAD manipulation software (BioShape), CNC milling equipment (BioMill 4.5XF), foam blanks, and a central fabrication service (BioSculptor Fabrication) that produces finished prosthetic and orthotic devices on behalf of practitioners.
Product overview
BioSculptor is a technology company that designs, manufactures and sells innovative solutions for Orthopedic, Podiatric and P&O practices. The product portfolio consists of a scanning-to-fabrication workflow: BioScanner™ captures 3D body scans in 10 seconds with 0.178mm accuracy; BioShape Software provides CAD manipulation for designing prostheses and orthoses; BioMill™ 4.5XF mills foam models using four-and-a-half axis CNC technology; and BioSculptor® Fabrication offers central fabrication services with 3-day turnaround. Supporting products include KinderBAND™ (510(k)-cleared cranial remolding helmet), CAMFoam™ foam blanks, specialized BioScanner™ Tools and AFO Tools, BioElastomer Injection Kit for socket cushioning, and educational courses. The company also provides an online gateway at www.noplaster.com for ordering and tracking fabrication jobs.
Differentiator
Problem solved
Functional benefit
Brands
- KinderBAND™: Custom made cranial remolding helmet prescribed for plagiocephaly, also referred to as a cranial helmet, cranial band or helmet therapy.
- BioScanner™
- BioMill™
- BioShape Software
- CAMFoam™
Products and services
- BioScanner™ A 3D laser scanner that captures patient body scans in 10 seconds with 0.178 mm absolute accuracy. Includes dual-camera scanning wand, optical stylus, scan-through-glass technology, and exports STL/AutoCAD/IGES. Sold to P&O, orthopedic, and podiatric practices.
- BioShape Software Proprietary CAD manipulation software designed by prosthetists and orthotists for modifying prostheses, orthoses, spinal devices, cranial helmets, liners, and face masks. Integrates with BioScanner and supports AAOP+ file translation.
- BioMill™ 4.5XF A 4.5-axis CNC milling machine for fabricating prosthetic and orthotic foam models. Features a 3.25 HP spindle at up to 21,000 RPM, 0.0005-inch resolution, and cuts TT, TF, TR, TH, TLSO, KAFO, AFO, cranial, and foot orthotic shapes in a single pass.
- KinderBAND™ Custom-made cranial remolding orthosis prescribed for plagiocephaly (flat head syndrome) in infants. FDA 510(k)-cleared medical device.
- BioSculptor® Fabrication (Designer Series) Central fabrication service that receives casts/impressions or digital files from practitioners, performs model imaging and certified prosthetist/orthotist modification, mills foam, and ships finished devices. Offers 3-day full-service turnaround or 24-hour fabrication-only turnaround.
- CAMFoam™ Blanks Proprietary foam blanks with uniform fine cell structure, anti-static formulation, and vacuum-stable dimensions, manufactured in-house for CAD/CAM milling. Available in plug sizes for TT, TF, AK, knee/symes, spinal, cranial, and AFO applications.
- BioElastomer Injection Kit Silicone foam injection kit (Part A, Part B, catalyst, fitting sock, separator, injection tube, plunger cap) used to create custom cushion pads in prosthetic sockets.
- BioSculptor CAD/CAM and BioScanner Course Two-day educational course covering BioScanner operation, scan modification, file export, virtual file submission, and revenue generation through CAD/CAM. Awards 15.75 CEU credits; available onsite or virtually at $595 per person.
Quantifiable outcome
- Scan time reduced to 10 seconds per patient (vs traditional casting methods)
- +4 more outcomes
Companies that use BioSculptor
Customer profileNamed customers2 records
Segments3 records
Ideal customer profiles2 records
BioSculptor technology and API
TechnologyTechnology focussed Yes
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature6 records
BioSculptor partnerships and signals
Strategic signalPartnerships
Two partnerships are on record, tiered core and flagship.
- Arthur Finnieston CliniccoreClinical partnership providing professional expertise for BioSculptor Fabrication services. The Arthur Finnieston Clinic provides certified prosthetists and orthotists who professionally create prostheses and orthoses to practitioner specifications. Combined research between BioSculptor and Arthur Finnieston Clinic developed modification techniques used in the Designer Series service.
- Hamad Medical Corporation (HMC)flagshipHMC became the first hospital in the Middle East to use BioSculptor's 3D CAD/CAM system in its prosthetic and orthotic department, as reported by Qatar Tribune in 2012.
Scale indicators4 records
Recent moves6 records
Expansion highlights4 records
BioSculptor competitors and assessment
Company assessmentBroad incumbents
- Hanger Clinic: Hanger is the largest U.S. O&P provider and operates in-house central fabrication plus digital scanning, making it both a customer/influencer for O&P CAD/CAM tools and a potential competitor via its scale.
- Ottobock: Ottobock is a global prosthetics leader with its own digital O&P workflow (iFab, Ottobock 3D scanning), competing with BioSculptor across prosthetic components and increasingly CAD/CAM-enabled fabrication.
- Össur: Össur is a large prosthetics and bracing manufacturer that sells digital fitting solutions and direct-socket workflows, overlapping with BioSculptor's scanner-to-milling value proposition in prosthetic socket creation.
- Stryker: Stryker's orthopedic and surgical navigation business competes in the broader patient-matched instrumentation space that overlaps with BioSculptor's custom-fabrication concept at the orthopedic end.
- DJO / Enovis: Enovis (formerly DJO) is a broad orthopedic device manufacturer with bracing and rehabilitation product lines, adjacent to BioSculptor's orthotic practice customers and a potential consolidator of the niche.
Direct peers
- WillowWood: WillowWood manufactures prosthetic components and offers OPIE Software and digital fabrication tools to P&O practices, directly competing with BioSculptor's BioShape and central fabrication offering.
- Rodin 4D: Rodin 4D offers CAD/CAM software, scanners, and carvers specifically for the O&P market, making it a direct international peer to BioSculptor's BioScanner/BioShape/BioMill ecosystem.
- Vorum: Vorum is the closest direct competitor to BioSculptor, providing integrated 3D scanners, CAD/CAM software, and carvers specifically designed for the O&P industry—the same end-to-end workflow BioSculptor targets.
Emerging players
- Materialise: Materialise provides 3D-printed medical solutions and CAD software (Mimics) used by O&P labs, representing an emerging digital-manufacturing approach that overlaps with BioSculptor's foam-milling workflow.
- Spentys: Spentys is a digital orthotics platform that 3D prints custom braces and AFOs, directly competing with BioSculptor's AFO/KAFO scanning and fabrication workflow with a software-first, additive-manufacturing approach.
Market position
Strengths4 records
Weaknesses4 records
Competitive moat4 records
Key risks5 records
Key highlights6 records
Customer concentration
BioSculptor social profiles
Digital presenceBioSculptor compliance and trust
Trust signalCompliance1 record
BioSculptor financial estimates
Financial estimateRevenue estimate
Valuation estimate
BioSculptor leadership team
Management profileNumber of profiles
BioSculptor subsidiaries and ownership
Company hierarchySubsidiaries1 record
BioSculptor funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
BioSculptor M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about BioSculptor
What does BioSculptor do?
BioSculptor Corporation designs, manufactures, and sells integrated scanning and CAD/CAM systems for orthopedic, podiatric, and prosthetic & orthotic (P&O) practices. Its offerings combine proprietary 3D scanning hardware (BioScanner), CAD manipulation software (BioShape), CNC milling equipment (BioMill 4.5XF), foam blanks, and a central fabrication service (BioSculptor Fabrication) that produces finished prosthetic and orthotic devices on behalf of practitioners.
Is BioSculptor a public or private company?
BioSculptor is a private company. It is classified as unknown and is currently operating.
When was BioSculptor founded?
BioSculptor was founded in 1992. It employs 11 to 50 people.
Where is BioSculptor based?
BioSculptor is headquartered in Hialeah, United States, in the North America region.
How does BioSculptor make money?
Five revenue lines are on record. Medical Device Hardware Sales are the primary driver. The others are software Licenses and Subscriptions, central Fabrication Services, consumables and Accessories and educational Courses and Training.
Who are BioSculptor's main competitors?
Broad incumbents on record are Hanger Clinic, Ottobock, Össur, Stryker and DJO / Enovis. Direct peers are WillowWood, Rodin 4D and Vorum. Emerging players are Materialise and Spentys.
Does BioSculptor have an API?
No public API is recorded for BioSculptor.
What industry is BioSculptor in?
BioSculptor's product category is Medical Devices - CAD/CAM Systems for Orthotics & Prosthetics. Its primary akta.pro industry code is HLAHAMAC, Orthotics & Bracing (AFO/KAFO, Spinal, Soft Goods Supports), with a secondary code of HLAHAMAD, Prosthetic Components & Rehabilitation Accessories (Liners, Feet, Knees, Sockets). Its NAICS code is 339113 and its SIC code is 3842.