What PLEXPERT does

PLEXPERT GmbH is a privately held German software and services company headquartered in Aalen, Germany, that serves the plastics and injection molding industry. The company, led by Managing Director Thomas Mann, operates with a small core team (1-10 employees) and a multinational partner network spanning Germany, Canada, Thailand, and China. Its portfolio covers the full injection molding process chain: simulation services, industrialization hardware/software (SmartTag NFC, IR-ThermalSystem, AmbientScan), error analysis (InMold Solver), structural-rheological coupling (Combine FEM, Propeller Tool), Android utility apps (Plastics SIM, Plastics View Eye, QR Code Xpert Scanner, Plastics CO2e), and a recently launched e-Learning platform.

The underlying technology combines proprietary software (much of it now in 64-bit), simulation domain expertise, and IoT hardware tailored to molding shop floors. PLEXPERT resells and supports Moldex3D simulation software in Germany and has added Moldex3D Material Hub Cloud (MHC) and a Pay-per-Use licensing option. Strategic R&D is conducted jointly with Aalen University, including the Propeller Tool for validating simulation against real processes.

The business model is a hybrid: one-time software licenses and hardware (SmartTags, Meltemo/P4010), professional simulation and engineering services, a recurring e-Learning subscription arm, freemium tools (Xscale, Xfiles, Plastics SIM) used as a funnel, and indirect distribution through Google Play and the k-produkte.de online shop. The company also attends major plastics trade shows (Chinaplas, K-Messe, Fakuma) as a top-of-funnel demand-generation channel. No external funding or institutional investors have been disclosed.

Name

PLEXPERT

Legal name

PLEXPERT GmbH

Website

https://plexpert.de

Company type

Private

Operating status

Operating

Headcount range

1–10 employees

Short description

PLEXPERT GmbH is a German software and services firm that sells injection molding simulation tools, IoT hardware (SmartTags), and training to plastics manufacturers and mold makers across Germany, Canada, Thailand, and China.

Ownership category

akta.pro rank

Product category

Plastics Manufacturing Software

NAICS

Plastics Product Manufacturing (3261)

SIC

Plastics Products, Nec (3089)

akta.pro primary industry

AM Simulation (Process, Thermal, Distortion, Support) (IMAAACAE)

akta.pro secondary industries

Injection Molding & Plastics Manufacturing (EDAOAGAJ), Custom Injection Molding & Contract Manufacturing (Job Shops/CMs) (IMANAFAJ)

Keywords

• Injection molding simulation
• Plastics processing software
• Mold design tools
• Industrial IoT systems
• Plastics training courses

Headquarters

HQ city

Aalen

HQ country

Germany

HQ region

Europe

Offices1 record

Markets served

GTM type

B2B

Offering type

Software

Cost components

Personnel, Technology or R&D, Marketing or Sales, Operations, Infrastructure

Revenue model

1. Software Licensing and Distribution: Sale and distribution of proprietary software products including simulation tools, industrial IoT solutions (SmartTags), and Android applications. Products are available via online shop (k-produkte.de) and Google Play Store.
2. Simulation Services: Injection molding simulation services offered as a service provider, providing results within 1-2 working days
3. e-Learning Courses: Online educational courses for plastics technology, including the new 'Advanced Process Simulation' series
4. Moldex3D Distribution: Distribution of Moldex3D simulation software in Germany, including the Material Hub Cloud (MHC) platform
5. Engineering Consulting: Engineering services including unit conversion tools, material information, CAD color tables, and process optimization consulting

Pricing tiers

Go-to-market motion1 record

Distribution channels4 records

Marketing channels5 records

Core offering

PLEXPERT develops and sells proprietary software (SmartTag NFC system, Xscale, InMold Solver, Plastics SIM, PlasticsView Eye, QR Code Xpert Scanner, Plastics CO2e) and hardware (IR-ThermalSystem, SmartTags, Meltemo with P4010) for the injection molding industry. The company distributes Moldex3D simulation software in Germany, delivers injection molding simulation and engineering consulting services with results in 1-2 working days, and runs an e-Learning platform with online courses in plastics technology. It also offers Studio services for communication materials targeting designers, mold makers, and molders.

Product overview

PLEXPERT is a multinational company specializing in injection molding solutions with a portfolio spanning software, hardware, services, and educational offerings. The core offerings include simulation services (in partnership with Moldex3D), industrialization tools (SmartTag NFC system, IR-ThermalSystem, Ambient Scan), and e-Learning courses. The software portfolio includes InMold Solver for error analysis, Xscale for scale integration, Plastics SIM/View Eye/CO2e Android apps, and Xmold as an integration platform. Hardware includes SmartTags, IR cameras, and melt temperature measurement (Meltemo/P4010). Services cover simulation, skill development, engineering consulting, and Studio for communication materials. The Engineering section provides practical tools including unit conversion, mold materials database, and CAD color tables.

Differentiator

Problem solved

Functional benefit

Brands

• SmartTag: NFC-based hardware system for fast access to production, quality, and maintenance data at the shop floor.
• Xscale
• InMold Solver
• Plastics SIM
• Plastics CO2e
• Plastics View Eye
• QR Code Xpert Scanner
• Xfiles
• Meltemo

Products and services

• SmartTag NFC-based data access hardware system for shop floor environments, enabling fast retrieval of production, quality, or maintenance data with a single tap. Built with robust industrial tags.
• Xscale Free scale program integrating scales into injection molding production for all weight-related tasks, including masterbatch calculation, packing time documentation, part weight monitoring, mixing ratio calculation, and part counting.
• InMold Solver Web-based error analysis and troubleshooting tool for injection molding processes, providing rapid information access and error descriptions in German, English, Thai, and Chinese.
• Plastics SIM Android application for plastic part and injection mold designers, providing handy tools for part and mold design including unit conversions and decision support.
• Plastics View Eye AR smart glasses application that displays process information, possible solutions for defective parts, and event notifications when approaching injection molding machines.
• QR Code Xpert Scanner Android barcode and QR code scanner with no advertising or in-app purchases and direct connection to the Xmold integration platform.
• Plastics CO2e Android application calculating CO2e footprint of plastic parts influenced by manufacturing process factors, considering part weight, material properties, and function.
• SmartTag Writer App Android application for precisely and quickly connecting SmartTags with important production, quality, or maintenance data, enabling seamless system integration.
• Xfiles Free software linking Plexpert SmartTags with arbitrary documents in a company's intranet for quick information retrieval at the shop floor.
• Moldex3D Distribution Reseller and support of Moldex3D injection molding simulation software in Germany, including the Material Hub Cloud (MHC) platform, available as a flexible Pay-per-Use solution.
• IR-ThermalSystem Infrared camera system for process optimization and series monitoring in injection molding, used for thermography training in plastics processing.
• AmbientScan Environmental monitoring tool considering ambient influences in production for high component quality, detecting factors such as drafts and temperature changes.
• Simulation Services Injection molding simulation services that can reduce material usage, save energy, ensure short cycle times, and produce high quality parts, available as self-service or via service provider with results delivered in 1-2 working days.
• e-Learning Courses Online courses in plastics technology created by experts, including the Advanced Process Simulation series, with individual online courses, personal trainings, and classroom events.
• Meltemo with P4010 Program combined with the P4010 precision handheld device for fast, simple, and precise melt temperature measurement directly at the injection molding machine for quality control.
• Propeller Tool Tool for comparing simulation results directly with real injection molding processes, validating computational models through collaboration with professors and students at Aalen University.
• Xmold Integration platform that connects QR Code Xpert Scanner and Plastics View Eye, working together with InMold Solver for injection molding process support.

Segments3 records

Ideal customer profiles3 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Integration3 records

Feature10 records

Partnerships

Four partnerships are on record, tiered core and minor.

• Moldex3DcoreTechnology or IntegrationPLEXPERT distributes Moldex3D simulation software in Germany and offers the Material Hub Cloud (MHC) platform access. Moldex3D 2025 is available with new features including ISLM and Molding Window Advisor.
• Aalen UniversityminorStrategic or Co-development PartnerCollaboration with professors and students at Aalen University for the development of the Propeller Tool, enabling comparison of simulation results with real injection molding processes.
• Engel Deutschland GmbHminorStrategic or Co-development PartnerWorkshop collaboration for thermography training in plastics processing, held at Engel Germany's technology center in Nuremberg.
• StamixcominorChannel Partner/ Reseller/ DistributorJoint exhibition at Fakuma trade show showcasing the IR-ThermalSystem with Stamixco, demonstrating infrared camera applications in process optimization.

Scale indicators1 record

Recent moves8 records

Expansion highlights6 records

Broad incumbents

• ANSYS: Multi-physics simulation platform with polymer and process-simulation capabilities via ANSYS PolyFlow, sold into industrial manufacturing accounts. Overlaps with PLEXPERT's Combine FEM (rheology + structural analysis) value proposition at a much larger scale.
• Dassault Systèmes (SIMULIA): Dassault's SIMULIA suite brings Abaqus-derived structural simulation plus injection molding analysis into the broader 3DEXPERIENCE platform — competing for plastics-simulation budgets from a much larger enterprise seat base.
• Arburg: German injection molding machine manufacturer with in-house simulation, training and e-Learning offerings for plastics processors. Competes with PLEXPERT for processor spend on simulation services and skills development.
• Autodesk (Moldflow): Moldflow is the long-standing market-leader injection molding simulation product from Autodesk, sold as part of a much broader CAD/PLM/AEC portfolio. Operates upstream of the same mold-design and process-engineering buyers that PLEXPERT targets.
• ENGEL Holding: Austrian injection molding machine manufacturer that develops its own simulation and process-optimization software and runs customer training programs. Already a PLEXPERT workshop collaborator (Engel Deutschland), and competes for the same plastics-processor training and process-optimization wallet.
• Kistler Group: Swiss sensor and process-monitoring vendor serving injection molding and stamping customers. Adjacent competitor on the process-monitoring/shop-floor-data layer where PLEXPERT's SmartTag IoT offering operates.

Direct peers

• CoreTech Systems (Moldex3D): Taiwan-based developer of Moldex3D, the injection molding simulation software that PLEXPERT distributes in Germany. CoreTech is both PLEXPERT's principal technology partner and the upstream vendor whose product features largely define PLEXPERT's simulation stack — closest direct peer.
• SIGMA Engineering (Sigmasoft): Germany-based independent provider of Sigmasoft injection molding simulation software and consulting. Competes directly with PLEXPERT's simulation services and Moldex3D distribution in the German-speaking market.
• Priamus System Technologies: Swiss supplier of cavity-pressure-based process monitoring and control solutions for injection molding — directly comparable to PLEXPERT's industrialization / AmbientScan and SmartTag shop-floor data-capture offering.
• Simcon (Cadmould): Belgian/German vendor of Cadmould 3D-F, an injection molding simulation package widely used in Europe. Competes head-on with PLEXPERT/Moldex3D for the same injection-molding design and process-optimization use cases.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat4 records

Key risks6 records

Key highlights7 records

Customer concentration

• Instagraminstagram.com/plexpert
• Facebookfacebook.com/plexpert
• LinkedInlinkedin.com/company/plexpert-gmbh

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about PLEXPERT