Major Flex-Mat
Major Flex-Mat manufactures high-vibration wire screen media, woven wire screens, and digital monitoring tools for material separation in mining, aggregate, energy, recycling, and fertilizer operations, selling via direct offices and a global dealer network.
- Company typePrivate
- Founded1884
- HeadquartersCandiac, Canada
- Headcount—
- GTM typeB2B
- OfferingHardware or Manufacturing
What Major Flex-Mat does
Major Flex-Mat (legal entity Major Industries Ltd.) manufactures high-performance screening media — primarily FLEX-MAT tensioned and modular wire screens plus OPTIMUMWIRE woven wire screens and a broad accessories line — for mining, aggregate, energy, recycling, and fertilizer operations. The core technology uses lime-green polyurethane strips that bond individual wires and allow them to vibrate independently up to 10,000 cycles per minute, roughly thirteen times the vibration of conventional wire cloth, which the company positions as enabling self-cleaning, reduced blinding and pegging, and improved material stratification. Configurable product families (D, DD, S, T, L series; side- and end-tensioned formats; modular panels) address a range of material sizes and impact conditions, with complements including hooks, side seals, crown decks, impact zone protectors, and advanced polyurethane strips.
The business is a wholly owned subsidiary of Haver & Boecker and operates as a B2B industrial equipment manufacturer with corporate headquarters in Candiac, Quebec, additional offices in St. Catharines (Ontario), Fife (Washington), Schertz (Texas), and a European headquarters in Herve, Belgium. Revenue is generated through hardware sales of screens and accessories via direct regional offices and a global dealer network, with pricing set on a quote basis per customer specification and multi-year supply relationships. A complementary layer of digital tools — the MAJOR App, FLEX-MAT ID Enabled (microchip-tagged media), and FLEX-MAT Sensor — extends the consumable product into a connected aftermarket. The company does not publicly disclose revenue; strategic posture is one of incremental geographic and product expansion rather than step-change scaling.
Major Flex-Mat firmographics
Firmographics- Name
- Major Flex-Mat
- Legal name
- Major Industries Ltd.
- Website
- https://majorwire.cc
- Company type
- Private
- Founded year
- 1884
- Operating status
- Operating
- Short description
- Major Flex-Mat manufactures high-vibration wire screen media, woven wire screens, and digital monitoring tools for material separation in mining, aggregate, energy, recycling, and fertilizer operations, selling via direct offices and a global dealer network.
- Ownership category
- akta.pro rank
Where Major Flex-Mat is headquartered
LocationHeadquarters
- HQ city
- Candiac
- HQ country
- Canada
- HQ region
- North America
Offices5 records
Markets served
Major Flex-Mat business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Supply Chain, Operations, Personnel, Marketing or Sales, Technology or R&D, Infrastructure
Revenue model
- Screen Media Products: Sale of high-performance wire screen media including FLEX-MAT tensioned panels, FLEX-MAT modular panels, and woven wire screens. Products are manufactured and sold to mining, aggregate, and industrial operations.
- Screening Accessories: Sale of complementary products including hooks, overlaps, side seals, crown deck, impact zone protectors, advanced polyurethane strips, and dams for FLEX-MAT systems.
- Technical Services: Complimentary on-site services provided to maximize producers' overall performance and screening operations.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Multi-year contract | Quote-based industrial equipment sales |
Go-to-market motion3 records
Distribution channels3 records
Marketing channels5 records
Major Flex-Mat product offering
Product offeringCore offering
Major Flex-Mat manufactures and sells high-performance wire screen media for material screening operations in mining, aggregate, energy, recycling, and fertilizer industries. The core product line is FLEX-MAT high-vibration screen media, offered in tensioned (side- or end-tensioned) and modular polyurethane panel configurations, complemented by Major Premium Woven Wire Mesh screens built with proprietary OPTIMUMWIRE. A broad set of accessories (hooks, side seals, crown decks, impact zone protectors, advanced PU strips, dams) and digital tools (MAJOR App, FLEX-MAT ID Enabled, FLEX-MAT Sensor) complete the offering.
Product overview
Major Flex-Mat is a global manufacturer of high-performance screening media, primarily serving the aggregate, mining, energy, recycling, and fertilizer industries. The product portfolio centers on FLEX-MAT high-vibration wire screen technology, offered in two primary form factors: Tensioned (side-tensioned or end-tensioned configurations) and Modular (polyurethane panels with greater open area). Complementing FLEX-MAT are Major Premium Woven Wire Mesh products (Woven Screens, Flat Mesh & Rolls, Thermo Screen) featuring OPTIMUMWIRE. An extensive accessories line includes Hooks, Overlaps, Side Seals, Crown Deck, Impact Zone Protectors, Hook Seals, Advanced PU strips, and DAMs. The company also offers digital tools including the MAJOR App, FLEX-MAT ID Enabled (microchip tracking), and FLEX-MAT Sensor for performance monitoring. FLEX-MAT screen media uses lime-green polyurethane strips allowing wires to vibrate independently up to 10,000 cycles per minute, with series variants (D, DD, S, T, L) optimized for different material types and sizes ranging from 0.5mm to 101.6mm.
Differentiator
Problem solved
Functional benefit
Brands
- OPTIMUMWIRE: Engineered wire technology with extremely tight crimps and precise weave pattern to deliver longer wear life and improved screening consistency for woven wire screens
- FLEX-MAT
- MAJOR App
Products and services
- FLEX-MAT Tensioned Screen Media High-vibration wire screen media using lime-green polyurethane strips that allow each wire to vibrate independently from hook to hook (up to 10,000 cycles per minute), improving material stratification and screening efficiency for aggregate, mining, and industrial operations.
- FLEX-MAT Modular Screen Panels Direct switch-and-replace polyurethane modular screen panels featuring D, S, and T series patterns, designed for harsh screening conditions and providing substantially more open area than traditional panels to increase throughput of spec material.
- Major Premium Woven Wire Screens Longest-lasting woven wire screens available, manufactured with OPTIMUMWIRE engineered wire featuring extremely tight crimps and precise weave pattern for longer wear life and improved screening consistency. Available in square, double weave, slotted, and hyperslot patterns.
- Major Premium Woven Wire Mesh — Flat Mesh & Rolls Flat mesh and roll format offerings within the Major Premium Woven Wire Mesh line for woven wire screen media applications.
- Major Premium Woven Wire Mesh — Thermo Screen Thermal screening wire mesh designed for high-temperature screening applications.
- MAJOR App Mobile application providing quick access to product information and advanced digital tools supporting FLEX-MAT customers, available on iOS and Android.
- FLEX-MAT ID Enabled Identification-enabled screen media with embedded microchip technology for tracking and monitoring of installed panels.
- FLEX-MAT Sensor Sensor technology for monitoring screen media performance and condition during operation.
Quantifiable outcome
- Wires vibrate up to 10,000 cycles per minute, 13 times greater than wire cloth
- +3 more outcomes
Companies that use Major Flex-Mat
Customer profileNamed customers4 records
Segments5 records
Ideal customer profiles2 records
Major Flex-Mat technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature5 records
Major Flex-Mat partnerships and signals
Strategic signalPartnerships
Four partnerships are on record, tiered core and regional.
- Haver & Boecker NiagaracoreEuropean expansion partnership through Haver & Boecker Niagara for UK and Ireland market. MAJOR shares stand with sister company at events like Hillhead 2026. Partnership provides local industry expertise and streamlines European footprint to address market's unique challenges.
- Nepean Rubber & PlasticsregionalAustralian dealer representing MAJOR at CMIC 18 Show in Sydney Australia. Provides local customer support and screening media solutions for Australian market.
- American Wire Cloth Institute (AWCI)coreLong-standing member of AWCI representing North American wire cloth industry. MAJOR actively participates in AWCI events and meetings, contributing to industry advancement and innovation in wire screening technology.
- Institution of Quarrying South Africa (IQSA)regionalJohn Pelser, Business Development and Dealer Management in Africa, is a member of IQSA and was a speaker at 2018 conference in Durban presenting about optimizing screening performance with High Vibration screen media.
Scale indicators4 records
Recent moves8 records
Expansion highlights5 records
Major Flex-Mat competitors and assessment
Company assessmentDirect peers
- W.S. Tyler: Wire cloth and screening media manufacturer serving mining, aggregate, and industrial customers. Sister brand within Haver & Boecker and the closest direct comparable to MAJOR's woven wire and FLEX-MAT product lines.
- Derrick Corporation: Manufacturer of vibrating screening equipment and high-performance screen media including Polyweb and API13C compliant panels. Competes head-to-head with FLEX-MAT in mining, aggregate, and industrial screening applications.
- Multotec: South Africa-based specialist in mineral processing screening media (polyurethane, rubber, wedge wire) with global footprint. Direct competitor in mining and aggregate screening consumables and the closest emerging-market peer to MAJOR.
- Midwestern Industries: US-based manufacturer of vibrating screening equipment and wire cloth/screen media. Competes with MAJOR for industrial and aggregate screening customers in North America.
Broad incumbents
- Rotex (Schenck Process): Established brand of industrial screening separators and screen media under Schenck Process. Broader industrial portfolio but overlapping product set for dry material separation in mining and chemicals.
- Metso: Global leader in mining and aggregate processing equipment, including screens and screen media bundled with crushers and plants. Competes at the system level with MAJOR's equipment-OEM customers.
- Astec Industries: Diversified US manufacturer of aggregate, infrastructure, and mining equipment including vibrating screens and screen media. Larger scale, broader portfolio, and overlapping customer base with MAJOR.
- Terex Corporation: Global equipment manufacturer with deep aggregate and materials processing exposure (e.g., Terex Washing Systems, Powerscreen). Competes with MAJOR by offering integrated screening solutions to quarry operators.
- Sandvik: Swedish mining and rock processing equipment group with screening, crushing, and drilling offerings. Large-scale incumbent serving the same mining customers as MAJOR but at a system level.
Others
- Haver & Boecker: Parent company of MAJOR and a global manufacturer of packaging, processing, and screening technology. Materially relevant as both owner and as a supplier of complementary vibrating screen equipment that competes in the same applications.
Market position
Strengths4 records
Weaknesses4 records
Competitive moat4 records
Key risks5 records
Key highlights6 records
Customer concentration
Major Flex-Mat social profiles
Digital presenceMajor Flex-Mat financial estimates
Financial estimateRevenue estimate
Valuation estimate
Major Flex-Mat leadership team
Management profileNumber of profiles
Profiles11 records
Major Flex-Mat funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Major Flex-Mat M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Major Flex-Mat
What does Major Flex-Mat do?
Major Flex-Mat manufactures and sells high-performance wire screen media for material screening operations in mining, aggregate, energy, recycling, and fertilizer industries. The core product line is FLEX-MAT high-vibration screen media, offered in tensioned (side- or end-tensioned) and modular polyurethane panel configurations, complemented by Major Premium Woven Wire Mesh screens built with proprietary OPTIMUMWIRE. A broad set of accessories (hooks, side seals, crown decks, impact zone protectors, advanced PU strips, dams) and digital tools (MAJOR App, FLEX-MAT ID Enabled, FLEX-MAT Sensor) complete the offering.
Is Major Flex-Mat a public or private company?
Major Flex-Mat is a private company. It is classified as corporate owned and is currently operating.
When was Major Flex-Mat founded?
Major Flex-Mat was founded in 1884.
Where is Major Flex-Mat based?
Major Flex-Mat is headquartered in Candiac, Canada, in the North America region.
How does Major Flex-Mat make money?
Three revenue lines are on record. Screen Media Products are the primary driver. The others are screening Accessories and technical Services.
Who are Major Flex-Mat's main competitors?
Direct peers on record are W.S. Tyler, Derrick Corporation, Multotec and Midwestern Industries. Broad incumbents are Rotex (Schenck Process), Metso, Astec Industries, Terex Corporation and Sandvik. Haver & Boecker is listed as an others.
Does Major Flex-Mat have an API?
No public API is recorded for Major Flex-Mat.