Major Flex-Mat

What Major Flex-Mat does

Major Flex-Mat (legal entity Major Industries Ltd.) manufactures high-performance screening media — primarily FLEX-MAT tensioned and modular wire screens plus OPTIMUMWIRE woven wire screens and a broad accessories line — for mining, aggregate, energy, recycling, and fertilizer operations. The core technology uses lime-green polyurethane strips that bond individual wires and allow them to vibrate independently up to 10,000 cycles per minute, roughly thirteen times the vibration of conventional wire cloth, which the company positions as enabling self-cleaning, reduced blinding and pegging, and improved material stratification. Configurable product families (D, DD, S, T, L series; side- and end-tensioned formats; modular panels) address a range of material sizes and impact conditions, with complements including hooks, side seals, crown decks, impact zone protectors, and advanced polyurethane strips.

The business is a wholly owned subsidiary of Haver & Boecker and operates as a B2B industrial equipment manufacturer with corporate headquarters in Candiac, Quebec, additional offices in St. Catharines (Ontario), Fife (Washington), Schertz (Texas), and a European headquarters in Herve, Belgium. Revenue is generated through hardware sales of screens and accessories via direct regional offices and a global dealer network, with pricing set on a quote basis per customer specification and multi-year supply relationships. A complementary layer of digital tools — the MAJOR App, FLEX-MAT ID Enabled (microchip-tagged media), and FLEX-MAT Sensor — extends the consumable product into a connected aftermarket. The company does not publicly disclose revenue; strategic posture is one of incremental geographic and product expansion rather than step-change scaling.

Name

Major Flex-Mat

Legal name

Major Industries Ltd.

Website

https://majorwire.cc

Company type

Private

Founded year

1884

Operating status

Operating

Short description

Major Flex-Mat manufactures high-vibration wire screen media, woven wire screens, and digital monitoring tools for material separation in mining, aggregate, energy, recycling, and fertilizer operations, selling via direct offices and a global dealer network.

Ownership category

akta.pro rank

Headquarters

HQ city

Candiac

HQ country

Canada

HQ region

North America

Offices5 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Operations, Personnel, Marketing or Sales, Technology or R&D, Infrastructure

Revenue model

1. Screen Media Products: Sale of high-performance wire screen media including FLEX-MAT tensioned panels, FLEX-MAT modular panels, and woven wire screens. Products are manufactured and sold to mining, aggregate, and industrial operations.
2. Screening Accessories: Sale of complementary products including hooks, overlaps, side seals, crown deck, impact zone protectors, advanced polyurethane strips, and dams for FLEX-MAT systems.
3. Technical Services: Complimentary on-site services provided to maximize producers' overall performance and screening operations.

Pricing tiers

Go-to-market motion3 records

Distribution channels3 records

Marketing channels5 records

Core offering

Major Flex-Mat manufactures and sells high-performance wire screen media for material screening operations in mining, aggregate, energy, recycling, and fertilizer industries. The core product line is FLEX-MAT high-vibration screen media, offered in tensioned (side- or end-tensioned) and modular polyurethane panel configurations, complemented by Major Premium Woven Wire Mesh screens built with proprietary OPTIMUMWIRE. A broad set of accessories (hooks, side seals, crown decks, impact zone protectors, advanced PU strips, dams) and digital tools (MAJOR App, FLEX-MAT ID Enabled, FLEX-MAT Sensor) complete the offering.

Product overview

Major Flex-Mat is a global manufacturer of high-performance screening media, primarily serving the aggregate, mining, energy, recycling, and fertilizer industries. The product portfolio centers on FLEX-MAT high-vibration wire screen technology, offered in two primary form factors: Tensioned (side-tensioned or end-tensioned configurations) and Modular (polyurethane panels with greater open area). Complementing FLEX-MAT are Major Premium Woven Wire Mesh products (Woven Screens, Flat Mesh & Rolls, Thermo Screen) featuring OPTIMUMWIRE. An extensive accessories line includes Hooks, Overlaps, Side Seals, Crown Deck, Impact Zone Protectors, Hook Seals, Advanced PU strips, and DAMs. The company also offers digital tools including the MAJOR App, FLEX-MAT ID Enabled (microchip tracking), and FLEX-MAT Sensor for performance monitoring. FLEX-MAT screen media uses lime-green polyurethane strips allowing wires to vibrate independently up to 10,000 cycles per minute, with series variants (D, DD, S, T, L) optimized for different material types and sizes ranging from 0.5mm to 101.6mm.

Differentiator

Problem solved

Functional benefit

Brands

• OPTIMUMWIRE: Engineered wire technology with extremely tight crimps and precise weave pattern to deliver longer wear life and improved screening consistency for woven wire screens
• FLEX-MAT
• MAJOR App

Products and services

• FLEX-MAT Tensioned Screen Media High-vibration wire screen media using lime-green polyurethane strips that allow each wire to vibrate independently from hook to hook (up to 10,000 cycles per minute), improving material stratification and screening efficiency for aggregate, mining, and industrial operations.
• FLEX-MAT Modular Screen Panels Direct switch-and-replace polyurethane modular screen panels featuring D, S, and T series patterns, designed for harsh screening conditions and providing substantially more open area than traditional panels to increase throughput of spec material.
• Major Premium Woven Wire Screens Longest-lasting woven wire screens available, manufactured with OPTIMUMWIRE engineered wire featuring extremely tight crimps and precise weave pattern for longer wear life and improved screening consistency. Available in square, double weave, slotted, and hyperslot patterns.
• Major Premium Woven Wire Mesh — Flat Mesh & Rolls Flat mesh and roll format offerings within the Major Premium Woven Wire Mesh line for woven wire screen media applications.
• Major Premium Woven Wire Mesh — Thermo Screen Thermal screening wire mesh designed for high-temperature screening applications.
• MAJOR App Mobile application providing quick access to product information and advanced digital tools supporting FLEX-MAT customers, available on iOS and Android.
• FLEX-MAT ID Enabled Identification-enabled screen media with embedded microchip technology for tracking and monitoring of installed panels.
• FLEX-MAT Sensor Sensor technology for monitoring screen media performance and condition during operation.

Quantifiable outcome

• Wires vibrate up to 10,000 cycles per minute, 13 times greater than wire cloth
• +3 more outcomes

Named customers4 records

Segments5 records

Ideal customer profiles2 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature5 records

Partnerships

Four partnerships are on record, tiered core and regional.

• Haver & Boecker NiagaracoreChannel Partner/ Reseller/ Distributor · 13 May 2026European expansion partnership through Haver & Boecker Niagara for UK and Ireland market. MAJOR shares stand with sister company at events like Hillhead 2026. Partnership provides local industry expertise and streamlines European footprint to address market's unique challenges.
• Nepean Rubber & PlasticsregionalChannel Partner/ Reseller/ DistributorAustralian dealer representing MAJOR at CMIC 18 Show in Sydney Australia. Provides local customer support and screening media solutions for Australian market.
• American Wire Cloth Institute (AWCI)coreOthersLong-standing member of AWCI representing North American wire cloth industry. MAJOR actively participates in AWCI events and meetings, contributing to industry advancement and innovation in wire screening technology.
• Institution of Quarrying South Africa (IQSA)regionalOthersJohn Pelser, Business Development and Dealer Management in Africa, is a member of IQSA and was a speaker at 2018 conference in Durban presenting about optimizing screening performance with High Vibration screen media.

Scale indicators4 records

Recent moves8 records

Expansion highlights5 records

Direct peers

• W.S. Tyler: Wire cloth and screening media manufacturer serving mining, aggregate, and industrial customers. Sister brand within Haver & Boecker and the closest direct comparable to MAJOR's woven wire and FLEX-MAT product lines.
• Derrick Corporation: Manufacturer of vibrating screening equipment and high-performance screen media including Polyweb and API13C compliant panels. Competes head-to-head with FLEX-MAT in mining, aggregate, and industrial screening applications.
• Multotec: South Africa-based specialist in mineral processing screening media (polyurethane, rubber, wedge wire) with global footprint. Direct competitor in mining and aggregate screening consumables and the closest emerging-market peer to MAJOR.
• Midwestern Industries: US-based manufacturer of vibrating screening equipment and wire cloth/screen media. Competes with MAJOR for industrial and aggregate screening customers in North America.

Broad incumbents

• Rotex (Schenck Process): Established brand of industrial screening separators and screen media under Schenck Process. Broader industrial portfolio but overlapping product set for dry material separation in mining and chemicals.
• Metso: Global leader in mining and aggregate processing equipment, including screens and screen media bundled with crushers and plants. Competes at the system level with MAJOR's equipment-OEM customers.
• Astec Industries: Diversified US manufacturer of aggregate, infrastructure, and mining equipment including vibrating screens and screen media. Larger scale, broader portfolio, and overlapping customer base with MAJOR.
• Terex Corporation: Global equipment manufacturer with deep aggregate and materials processing exposure (e.g., Terex Washing Systems, Powerscreen). Competes with MAJOR by offering integrated screening solutions to quarry operators.
• Sandvik: Swedish mining and rock processing equipment group with screening, crushing, and drilling offerings. Large-scale incumbent serving the same mining customers as MAJOR but at a system level.

Others

• Haver & Boecker: Parent company of MAJOR and a global manufacturer of packaging, processing, and screening technology. Materially relevant as both owner and as a supplier of complementary vibrating screen equipment that competes in the same applications.

Market position

Strengths4 records

Weaknesses4 records

Competitive moat4 records

Key risks5 records

Key highlights6 records

Customer concentration

• Xx.com/MajorWire
• YouTubeyoutube.com/@MajorWireIndustries
• Facebookfacebook.com/majorflexmat
• LinkedInlinkedin.com/company/major-wire-industries

Revenue estimate

Valuation estimate

Number of profiles

Profiles11 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Major Flex-Mat