TerraStar Energy
TerraStar Energy LLC develops modular community-scale waste-to-fuel plants using gasification, anaerobic digestion, pyrolysis, and Fischer-Tropsch synthesis to produce renewable diesel, SAF, RNG, and electricity from waste and fuel crops, targeting trucking, agriculture, utilities, airlines, and municipalities across multiple continents.
- Company typePrivate
- Founded2012
- HeadquartersLumberton, United States
- Headcount11–50
- GTM typeB2B
- OfferingServices
What TerraStar Energy does
TerraStar Energy LLC is a development-stage US private company pursuing modular community-scale waste-to-fuel plants that convert municipal solid waste, agricultural waste, manure, construction debris, and fuel crops into ASTM-grade D975 renewable diesel, Sustainable Aviation Fuel (SAF), Renewable Natural Gas (RNG), and electricity. The core technology combines gasification, anaerobic digestion, pyrolysis, and Fischer-Tropsch synthesis, packaged into pre-engineered "TerraStar FLEX" modules each designed to produce 10 million gallons (40 million liters) per year on roughly 60 acres — a footprint the company contrasts with multi-hundred-acre mega-GTL facilities such as Qatar's 840-acre plant.
The business model is to deploy many small modular plants close to feedstock sources and end customers, leveraging the drop-in compatibility of its renewable diesel (zero sulfur, higher cetane, works in existing diesel engines and distribution infrastructure) and the premium pricing of SAF. Revenue is intended to come from product sales (renewable diesel at $3.50-5.00/gallon retail, SAF at a premium to $2.50-3.00/gallon jet fuel, RNG for grid injection, electricity for base-load and solar backup) plus co-product sales of digestate and biochar. Target end markets span trucking, agriculture, marine transport, electric utilities, airlines, and local governments across the USA, Canada, Australia, Europe, and Africa. The company is currently pre-revenue and is soliciting project-level investment via prospectus for individual community-scale plants, with no operating plants, named customers, disclosed funding rounds, management team, patents, or offtake agreements in the public record.
TerraStar Energy firmographics
Firmographics- Name
- TerraStar Energy
- Legal name
- TerraStar Energy LLC
- Website
- https://terrastarenergy.com
- Company type
- Private
- Founded year
- 2012
- Operating status
- Operating
- Headcount range
- 11–50 employees
- Short description
- TerraStar Energy LLC develops modular community-scale waste-to-fuel plants using gasification, anaerobic digestion, pyrolysis, and Fischer-Tropsch synthesis to produce renewable diesel, SAF, RNG, and electricity from waste and fuel crops, targeting trucking, agriculture, utilities, airlines, and municipalities across multiple continents.
- Ownership category
- akta.pro rank
TerraStar Energy industry classification
Industry- Product category
- Renewable Fuels
- NAICS
- Biomass Electric Power Generation (221117), Solid Waste Combustors and Incinerators (562213), Petroleum Refineries (32411)
- SIC
- Cogeneration Services & Small Power Producers (4991), Refuse Systems (4953), Petroleum Refining (2911)
- akta.pro primary industry
- Energy Recovery & Power Island Systems (Boilers, turbines, generators, condensers) (EUAAAKAL)
- akta.pro secondary industries
- Gasification & Pyrolysis-to-Power (Waste/Biomass Advanced Thermal) (EUACAIAL), Agricultural Residues & Energy Crops Biomass Power (Stover, Bagasse, Pellets) (EUACAIAF), Biogenic CO2 Capture, Utilization & Liquefaction (from Upgrading/AD) (EUAAAEAJ), E-fuels Storage & Blending (E-diesel, E-kerosene/SAF, E-gasoline) (EUAFAFAC)
Keywords
Where TerraStar Energy is headquartered
LocationHeadquarters
- HQ city
- Lumberton
- HQ country
- United States
- HQ region
- North America
Markets served
TerraStar Energy business model
Business model- GTM type
- B2B
- Offering type
- Services
- Cost components
- Infrastructure, Supply Chain, Operations, Technology or R&D, Personnel, Marketing or Sales
Revenue model
- Renewable Diesel Sales: Sale of ASTM-grade D975/EN590 renewable diesel produced from waste biomass and fuel crops. Diesel sells at $3.50-5.00/gallon retail pricing. Plants produce 10 million gallons per year. Revenue generated from transportation fuel sales to trucking, marine, railway, and agricultural sectors.
- Sustainable Aviation Fuel (SAF) Sales: Production and sale of SAF made from renewable feedstocks. SAF sells at a premium to regular jet fuel ($2.50-$3.00/gallon base). Targets airline industry for decarbonization needs.
- Renewable Natural Gas (RNG) Sales: Biogas produced through anaerobic digestion is conditioned and sold as RNG for natural gas applications including electricity generation and heating.
- Electricity Generation: Diesel and biogas converted to electricity for base-load power and backup for solar installations. Uses existing generation infrastructure with locally-produced fuel.
- Co-Product Sales (Digestate and Biochar): Digestate (from anaerobic digestion) and biochar (from pyrolysis/gasification) are sold as co-products, adding to gross sales and supporting circular economy model.
Go-to-market motion1 record
Distribution channels4 records
Marketing channels4 records
TerraStar Energy product offering
Product offeringCore offering
TerraStar Energy designs, builds, and operates modular community-scale waste-to-fuel plants (TerraStar FLEX Plants) that convert municipal solid waste, agricultural waste, manure, construction & demolition waste, forest trimmings, and soft fuel crops into ASTM-grade D975 renewable diesel, Sustainable Aviation Fuel (SAF), Renewable Natural Gas (RNG), electricity, and co-products such as digestate and biochar. Each plant is sized at roughly 10 million gallons (40 million liters) per year of fuel output, sits on approximately 60 acres, and uses gasification, anaerobic digestion, pyrolysis, and the Fischer-Tropsch process to deliver drop-in renewable fuels sold into transportation, aviation, agricultural, marine, and utility markets.
Differentiator
Problem solved
Functional benefit
Products and services
- Renewable Diesel (RD) ASTM-grade D975/EN590 renewable diesel that is a 100% drop-in replacement for fossil diesel, featuring zero sulfur, higher cetane value, cleaner burning, and net-zero carbon footprint. Sold to trucking, railway, marine, agricultural, and electric utility customers via existing diesel distribution channels.
- Sustainable Aviation Fuel (SAF) Renewable feedstock-derived aviation fuel that reduces CO2 emissions versus conventional jet fuel and enables airlines to meet 2050 CO2 neutrality targets. Sold at a premium to regular jet fuel directly to commercial airlines.
- Renewable Natural Gas (RNG) Biogas produced through anaerobic digestion of biomass and waste feedstocks, conditioned and sold as RNG for natural gas applications including electricity generation, heating, and pipeline injection.
- Electricity Electricity generated from on-site conversion of renewable diesel and biogas, supplied for base-load power generation and as backup for solar installations, lowering the average cost per kWh.
- TerraStar FLEX Plants Modular community-scale waste-to-energy production facilities that produce 10 million gallons of renewable fuel per year on approximately 60 acres, using pre-engineered modules for faster and cheaper construction closer to feedstock sources and customers. Deployed with operating partners and project investors.
Quantifiable outcome
- 140,000 tons of waste converted per plant per year
- +4 more outcomes
Companies that use TerraStar Energy
Customer profileSegments6 records
Ideal customer profiles6 records
TerraStar Energy technology and API
TechnologyTechnology focussed Yes
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature4 records
TerraStar Energy partnerships and signals
Strategic signalScale indicators8 records
Recent moves6 records
Expansion highlights3 records
TerraStar Energy competitors and assessment
Company assessmentBroad incumbents
- World Energy: World Energy is one of the largest US SAF producers and a long-time renewable diesel/jet fuel refiner. It competes directly for SAF offtake contracts and renewable diesel supply.
- Neste Oyj: Neste is the global leader in renewable diesel (Neste MY) and a major SAF producer. It defines the incumbent benchmark against which TerraStar must compete on cost and scale.
- Diamond Green Diesel: The Darling Ingredients/Valero joint venture operates multiple large renewable diesel facilities in the US. It is a major incumbent renewable diesel producer with established feedstock and distribution.
- Montana Renewables (Phillips 66): Montana Renewables (Phillips 66 subsidiary) is a large-scale renewable fuels producer using tallow, distillers corn oil, and waste-based feedstocks. It is a key incumbent in the same SAF/RD supply market.
- Aemetis: Aemetis produces renewable diesel and SAF at scale using ethanol-to-jet and other pathways. It is a broader renewable-fuels incumbent competing for the same RD/SAF offtake markets.
Emerging players
- Enerkem: Enerkem gasifies non-recyclable waste into methanol and fuels at municipal-scale plants. It targets similar waste streams and decarbonization outcomes but produces alcohols rather than Fischer-Tropsch liquids.
Direct peers
- Velocys: Velocys supplies Fischer-Tropsch microchannel reactor technology for small-to-medium scale waste/biomass-to-jet projects. It is a technology peer competing for the same modular FT niche TerraStar addresses.
- Red Rock Biofuels: Red Rock develops Fischer-Tropsch facilities to convert woody biomass and waste into renewable jet and diesel. Its gasification-plus-FT pathway directly mirrors TerraStar's core process architecture.
- SunGas Renewables: SunGas licenses biomass gasification systems that produce synthesis gas for downstream biofuels. Its gasification/syngas platform overlaps with TerraStar's Gasifier/Pyrolysis Line and Fischer-Tropsch integration.
- Fulcrum BioEnergy: Fulcrum converts municipal solid waste and other waste feedstocks into jet fuel using Fischer-Tropsch synthesis. It is the closest direct analogue to TerraStar's waste-to-SAF/RD approach and competes for the same feedstock and offtake pool.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat3 records
Key risks6 records
Key highlights6 records
Customer concentration
TerraStar Energy social profiles
Digital presenceTerraStar Energy financial estimates
Financial estimateRevenue estimate
Valuation estimate
TerraStar Energy leadership team
Management profileNumber of profiles
TerraStar Energy funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
TerraStar Energy M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about TerraStar Energy
What does TerraStar Energy do?
TerraStar Energy designs, builds, and operates modular community-scale waste-to-fuel plants (TerraStar FLEX Plants) that convert municipal solid waste, agricultural waste, manure, construction & demolition waste, forest trimmings, and soft fuel crops into ASTM-grade D975 renewable diesel, Sustainable Aviation Fuel (SAF), Renewable Natural Gas (RNG), electricity, and co-products such as digestate and biochar. Each plant is sized at roughly 10 million gallons (40 million liters) per year of fuel output, sits on approximately 60 acres, and uses gasification, anaerobic digestion, pyrolysis, and the Fischer-Tropsch process to deliver drop-in renewable fuels sold into transportation, aviation, agricultural, marine, and utility markets.
Is TerraStar Energy a public or private company?
TerraStar Energy is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was TerraStar Energy founded?
TerraStar Energy was founded in 2012. It employs 11 to 50 people.
Where is TerraStar Energy based?
TerraStar Energy is headquartered in Lumberton, United States, in the North America region.
How does TerraStar Energy make money?
Five revenue lines are on record. Renewable Diesel Sales are the primary driver. The others are sustainable Aviation Fuel (SAF) Sales, renewable Natural Gas (RNG) Sales, electricity Generation and co-Product Sales (Digestate and Biochar).
Who are TerraStar Energy's main competitors?
Broad incumbents on record are World Energy, Neste Oyj, Diamond Green Diesel, Montana Renewables (Phillips 66) and Aemetis. Enerkem is listed as an emerging player. Direct peers are Velocys, Red Rock Biofuels, SunGas Renewables and Fulcrum BioEnergy.
Does TerraStar Energy have an API?
No public API is recorded for TerraStar Energy.
What industry is TerraStar Energy in?
TerraStar Energy's product category is Renewable Fuels. Its primary akta.pro industry code is EUAAAKAL, Energy Recovery & Power Island Systems (Boilers, turbines, generators, condensers), with a secondary code of EUACAIAL, Gasification & Pyrolysis-to-Power (Waste/Biomass Advanced Thermal). Its NAICS code is 221117 and its SIC code is 4991.