Epsilyte
Epsilyte is a privately held North American manufacturer of expandable polystyrene (EPS) resins, operating facilities in Illinois, Ohio, and Montreal to supply specialty and commodity grades into construction, packaging, healthcare, food service, and metal-casting end-markets.
- Company typePrivate
- Founded1970
- HeadquartersThe Woodlands, United States
- Headcount251–500
- GTM typeB2B
- OfferingHardware or Manufacturing
What Epsilyte does
Epsilyte is a privately held North American producer of expandable polystyrene (EPS) materials, organized under Epsilyte Holdings LLC and headquartered in The Woodlands, Texas. The company operates three manufacturing facilities located in Illinois, Ohio, and Montreal (Canada), producing both commodity and specialty EPS resins supplied into construction insulation, protective packaging, healthcare, food service, consumer goods, and metal-casting end-markets. Epsilyte markets a portfolio of branded specialty grades — DuraLyte, EVRgreen, POLYSOURCE, Lyte, and Lost Foam — addressing applications that demand specific performance attributes such as recycled content, biodegradability, or casting-pattern precision.
The business model is industrial B2B: Epsilyte sells EPS resin to converters and OEMs that mold the material into finished components and packaging. Pricing has historically tracked feedstock styrene costs and is reset periodically, with multiple announced price increases for 2026 indicating active price-pass-through. The company has pursued a growth strategy built on acquisitions and specialty product extension, acquiring Polysource Inc. in May 2021 and StyroChem in October 2021 to broaden its specialty portfolio and North American capacity. Cumulative funding of approximately $90 million — including a $52M tranche in 2023 and $31M from Balmoral Funds in 2020 — supports capital investment and integration activities. Epsilyte has secured multiple third-party certifications relevant to its end-markets, including SCS, UL, ICC-ES, ISCC, ASTM D5511, and GREENGUARD Gold, and maintains research collaborations with UC Irvine and WISDOM (effective 2026-06-18) alongside a technical partnership with Italy's FIMIC for processing technology. CEO Bradley Crocker leads the company, which employs between 251 and 500 people.
Epsilyte firmographics
Firmographics- Name
- Epsilyte
- Legal name
- Epsilyte Holdings LLC
- Website
- https://epsilyte.com
- Company type
- Private
- Founded year
- 1970
- Operating status
- Operating
- Headcount range
- 251–500 employees
- Short description
- Epsilyte is a privately held North American manufacturer of expandable polystyrene (EPS) resins, operating facilities in Illinois, Ohio, and Montreal to supply specialty and commodity grades into construction, packaging, healthcare, food service, and metal-casting end-markets.
- Ownership category
- akta.pro rank
Epsilyte industry classification
Industry- Product category
- Polymer Materials Manufacturing
- NAICS
- Polystyrene Foam Product Manufacturing (32614), Plastics Material and Resin Manufacturing (325211), Polystyrene Foam Product Manufacturing (326140)
- SIC
- Plastics Foam Products (3086), Plastic Materials, Synth Resins & Nonvulcan Elastomers (2821), Plastics Products, Nec (3089)
- akta.pro primary industry
- Expanded Polystyrene (EPS) Foam Manufacturing (IMANAIAA)
- akta.pro secondary industries
- Foam Plastic Insulation (EPS/XPS/PIR/PUR) (IMADAGAD), Foam Protective Packaging (EPS/EPE/EPP, PU, Molded Foam) (IMALAFAA), Polymer Foams & Cellular Materials (PU Foams, EPS/XPS, Structural Foams) (IMAEANAL), Styrenics (PS, EPS, ABS, SAN) (IMAEANAC)
Keywords
Where Epsilyte is headquartered
LocationHeadquarters
- HQ city
- The Woodlands
- HQ country
- United States
- HQ region
- North America
Offices4 records
Markets served
Epsilyte business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Supply Chain, Operations, Personnel, Technology or R&D, Marketing or Sales, Infrastructure
Revenue model
- EPS Bead Sales: Epsilyte manufactures and sells expandable polystyrene beads in various formulations (regular-grade, modified-grade, cup bead, graphite, colored, biodegradable) to molders and manufacturers across North America. Revenue is generated through direct sales of raw EPS materials with pricing tied to feedstock costs and volume-based arrangements.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Unit Pricing | Pay-as-you-go | EPS commodity pricing subject to feedstock cost volatility |
Go-to-market motion1 record
Distribution channels2 records
Marketing channels4 records
Epsilyte product offering
Product offeringCore offering
Epsilyte manufactures and sells expandable polystyrene (EPS) beads in multiple formulations — including regular-grade, modified-grade, cup bead, graphite-enhanced, colored, and biodegradable grades — to molders, converters, and manufacturers across North America. These beads are used as the raw material for insulation, geofoam, structural insulated panels, protective packaging, cold-chain shippers, foodservice containers, helmets, and lost-foam metal casting patterns.
Product overview
Epsilyte is the North American leader in expandable polystyrene (EPS) materials, offering a comprehensive portfolio of product lines and product types. The core product lines include DuraLyte® (graphite-enhanced EPS for insulation), EVRgreen® (biodegradable EPS for packaging), POLYSOURCE® (high-performance EPS for safety applications), Lyte™ Recycled Content EPS (≥50% PCR content), and Lost Foam (for metal casting). These are complemented by six product types: Modified-Grade EPS (flame-resistant, construction applications), Regular-Grade EPS (general-use), Cup Bead EPS (foodservice), Biodegradable EPS, Colored EPS, and Graphite EPS. The company serves critical industries including construction & infrastructure, protective packaging, medical-thermal & cold chain, consumer goods & specialty, foodservice, and metal castings.
Differentiator
Problem solved
Functional benefit
Brands
- DuraLyte®: Graphite-enhanced EPS insulation product line offering superior thermal resistance and R-value for construction applications.
- EVRgreen®
- POLYSOURCE®
- Lyte™
Products and services
- DuraLyte® Graphite-Enhanced EPS
- EVRgreen® Biodegradable EPS
- POLYSOURCE® High-Performance EPS
- Lyte™ Recycled Content EPS
- Lost Foam EPS
- Modified-Grade EPS
- Regular-Grade EPS
- Cup Bead EPS
- Biodegradable EPS
- Colored EPS
- Graphite EPS
Quantifiable outcome
- 45% reduction in Global Warming Potential (GWP) at material level when replacing 50% virgin EPS with recycled content in helmet applications
- +4 more outcomes
Companies that use Epsilyte
Customer profileNamed customers3 records
Segments6 records
Ideal customer profiles4 records
Epsilyte technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature4 records
Epsilyte partnerships and signals
Strategic signalPartnerships
Three partnerships are on record, tiered core.
- FIMIC (Italy)coreEpsilyte developed new recycled EPS recipes in partnership with Italy-based FIMIC, overcoming historical technical challenges that limited post-consumer recycled (PCR) content in demanding safety applications such as bicycle helmets. This collaboration enabled 50% recycled content formulations without compromising performance.
- University of California, IrvinecoreUniversity researchers conducted life cycle assessment evaluating Epsilyte's recycled-content expanded polystyrene technology, finding that 50% replacement of virgin polystyrene with PCR lowered global warming potential by 45% at material level and reduced helmet carbon footprint by 15-19%.
- World Institute for Sustainable Development of Materials (WISDOM)coreCollaborated with UC Irvine researchers on life cycle assessment of recycled-content EPS technology, contributing expertise in sustainable materials development and providing third-party validation of environmental benefits.
Scale indicators3 records
Recent moves6 records
Expansion highlights5 records
Epsilyte competitors and assessment
Company assessmentBroad incumbents
- Pregis LLC: Large protective packaging manufacturer that uses EPS and other materials in molded foam packaging, comparable to Epsilyte's protective packaging segment as a downstream integrator and potential competitor.
- Sealed Air Corporation: Global protective packaging major overlapping with Epsilyte in cold chain and cushioning applications, with broader portfolio of foam-based and alternative protective packaging solutions.
- BASF SE: Global chemical major with a styrenics and polyurethane foam portfolio, including Neopor graphite-enhanced EPS that directly competes with Epsilyte's DuraLyte in construction insulation.
- SABIC: Global petrochemical and polymer producer with EPS and polyurethane foam products, comparable to Epsilyte's broader styrenics and foam insulation offerings across multiple end markets.
- Versalis (Eni): Major European styrenics producer with EPS offerings, comparable to Epsilyte's resin-based expandable polystyrene products in construction and packaging applications.
- INEOS Styrolution: Global leader in styrenics (EPS, ABS, SAN) production with broad resin supply, supplying feedstock and competing with Epsilyte in the upstream polymer market and potentially in EPS-specific applications.
Direct peers
- Insulfoam: A division of Atlas Roofing, Insulfoam is one of the largest North American EPS insulation and geofoam producers, directly competing with Epsilyte's DuraLyte and modified-grade EPS lines in construction.
- Plymouth Foam: U.S. EPS manufacturer producing shape-molded foam components for protective packaging, automotive, and consumer goods, directly competing with Epsilyte's POLYSOURCE and Lyte product lines.
- ACH Foam Technologies: U.S.-based EPS manufacturer producing molded EPS packaging, insulation, and custom foam products across construction, protective packaging, and foodservice, directly overlapping with Epsilyte's product types and customer base.
- Atlas Roofing Corporation: Major North American manufacturer of EPS insulation and roofing products, directly competing with Epsilyte in construction/infrastructure applications and offering competing modified-grade and graphite-enhanced EPS.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat5 records
Key risks6 records
Key highlights7 records
Customer concentration
Epsilyte social profiles
Digital presenceEpsilyte compliance and trust
Trust signalCompliance5 records
Epsilyte financial estimates
Financial estimateRevenue estimate
Valuation estimate
Epsilyte leadership team
Management profileNumber of profiles
Profiles1 record
Epsilyte subsidiaries and ownership
Company hierarchySubsidiaries1 record
Epsilyte funding detail
Funding detailFunding overview
Funding rounds4 records
Investors1 record
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Epsilyte M&A and investment
M&A and investmentM&A2 records
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Epsilyte
What does Epsilyte do?
Epsilyte manufactures and sells expandable polystyrene (EPS) beads in multiple formulations — including regular-grade, modified-grade, cup bead, graphite-enhanced, colored, and biodegradable grades — to molders, converters, and manufacturers across North America. These beads are used as the raw material for insulation, geofoam, structural insulated panels, protective packaging, cold-chain shippers, foodservice containers, helmets, and lost-foam metal casting patterns.
Is Epsilyte a public or private company?
Epsilyte is a private company. It is classified as unknown and is currently operating.
When was Epsilyte founded?
Epsilyte was founded in 1970. It employs 251 to 500 people.
Where is Epsilyte based?
Epsilyte is headquartered in The Woodlands, United States, in the North America region.
How does Epsilyte make money?
One revenue line is on record: EPS Bead Sales.
Who are Epsilyte's main competitors?
Broad incumbents on record are Pregis LLC, Sealed Air Corporation, BASF SE, SABIC, Versalis (Eni) and INEOS Styrolution. Direct peers are Insulfoam, Plymouth Foam, ACH Foam Technologies and Atlas Roofing Corporation.
Does Epsilyte have an API?
No public API is recorded for Epsilyte.
What industry is Epsilyte in?
Epsilyte's product category is Polymer Materials Manufacturing. Its primary akta.pro industry code is IMANAIAA, Expanded Polystyrene (EPS) Foam Manufacturing, with a secondary code of IMADAGAD, Foam Plastic Insulation (EPS/XPS/PIR/PUR). Its NAICS code is 32614 and its SIC code is 3086.