Forj Medical
Forj Medical is a vertically integrated, medical-device-only CDMO formed from the merger of Intricon and Minnetronix Medical, offering end-to-end design, microelectronics, precision molding, and high-volume manufacturing across six global facilities for medical device OEMs and medtech startups.
- Company typePrivate
- Founded2025
- HeadquartersSaint Paul, United States
- Headcount501–1,000
- GTM typeB2B
- OfferingServices
What Forj Medical does
Forj Medical is a privately held, vertically integrated Contract Development and Manufacturing Organization (CDMO) that is 100% dedicated to the medical device industry. Formed in December 2025 through the merger of Intricon and Minnetronix Medical, the company is headquartered in Arden Hills, Minnesota, and operates six global manufacturing facilities spanning the United States (Arden Hills, St. Paul, Vadnais Heights), Costa Rica (Tacares de Grecia, opened December 2025), Singapore, and Indonesia, totaling 450,000 ft² of manufacturing space and 41,000 ft² of cleanroom space. The company employs 501–1,000 people, assembles 250 million+ components annually, and has accumulated 4 million+ engineering hours across 250+ completed device projects.
Forj Medical offers an end-to-end service continuum spanning Design & Development (custom electromechanical system design, EM sensor design, DfX, prototyping, NPI) and Manufacturing & Supply Chain (PCBA, precision molding, cable assembly, automation, cleanroom manufacturing, polymer and metal 3D printing, supply chain management). Differentiated technical capabilities include coil-on-PCB packaging, microelectronics assembly with ultra-fine pitch circuits down to 0.01005 inches, custom electromagnetic sensor design for surgical navigation and interventional devices, and 20 million+ insert-molded needles produced annually. The company holds ISO 13485 certification across multiple facilities, five FDA Establishment Registrations, and 11 FDA inspections with No Action Indicated outcomes, supporting regulatory pathways from DHF creation through 510(k), PMA, and CE Mark.
Revenue is generated through three streams: contract manufacturing services (volume-based production contracts), non-recurring engineering fees for design and development, and project-based New Product Introduction engagements. Customers include established medical device OEMs and early-stage medtech startups, with named engagements spanning surgical navigation (Conavi Medical), breath-based diagnostics (Vocxi Health), sepsis detection (Vail Scientific), and life support devices. Pricing is quote-based and negotiated per project with no public pricing disclosed. Go-to-market is direct enterprise sales supported by industry event participation, technical content marketing, and a podcast series ('Inside the Build'), with no retail or self-serve channels.
Forj Medical firmographics
Firmographics- Name
- Forj Medical
- Legal name
- Forj Medical, Inc.
- Website
- https://forjmedical.com
- Company type
- Private
- Founded year
- 2025
- Operating status
- Operating
- Headcount range
- 501–1,000 employees
- Short description
- Forj Medical is a vertically integrated, medical-device-only CDMO formed from the merger of Intricon and Minnetronix Medical, offering end-to-end design, microelectronics, precision molding, and high-volume manufacturing across six global facilities for medical device OEMs and medtech startups.
- Ownership category
- akta.pro rank
Forj Medical industry classification
Industry- Product category
- Medical Device Contract Manufacturing
- NAICS
- Surgical and Medical Instrument Manufacturing (339112), Analytical Laboratory Instrument Manufacturing (334516), Medical Equipment and Supplies Manufacturing (3391), Pharmaceutical Preparation Manufacturing (325412)
- SIC
- Surgical & Medical Instruments & Apparatus (3841), Special Industry Machinery (No Metalworking Machinery) (3550), Services-Commercial Physical & Biological Research (8731), Industrial Instruments For Measurement, Display, And Control (3823)
- akta.pro primary industry
- Drug Substance–Drug Product Integrated CDMO (HLAGABAG)
- akta.pro secondary industries
- Small-Molecule API & Intermediates CDMO (HLAGABAA), Sterile Fill-Finish & Aseptic Manufacturing CDMO (HLAGABAH), Biologics (mAbs/Recombinant Proteins) CDMO (HLAGABAC), Gene Therapy (Viral Vector/Plasmid) CDMO (HLAGABAE), Cell Therapy CDMO (HLAGABAD)
Keywords
Where Forj Medical is headquartered
LocationHeadquarters
- HQ city
- Saint Paul
- HQ country
- United States
- HQ region
- North America
Offices6 records
Markets served
Forj Medical business model
Business model- GTM type
- B2B
- Offering type
- Services
- Cost components
- Personnel, Operations, Supply Chain, Infrastructure, Technology or R&D, Marketing or Sales
Revenue model
- Contract Manufacturing Services: Manufacturing services for medical devices including capital systems, custom EM sensors, microelectronics, microcatheters, and precision assemblies. Revenue generated through production contracts with volume-based pricing.
- Design & Development (NRE): Non-recurring engineering fees for product development, prototyping, design for manufacturing, and process development services. Engagements typically involve upfront engineering investment followed by production contracts.
- New Product Introduction (NPI): Structured development programs guiding engineering teams from concept through regulatory clearance and commercial production, typically structured as project-based engagements.
Go-to-market motion2 records
Distribution channels2 records
Marketing channels6 records
Forj Medical product offering
Product offeringCore offering
Forj Medical is a vertically integrated contract design and manufacturing organization (CDMO) exclusively dedicated to medical devices. The company provides end-to-end services spanning custom electromechanical design, design-for-manufacturing engineering, prototyping, New Product Introduction (NPI), and scalable manufacturing of complex medical devices including custom electromagnetic sensors, microelectronics, microcatheters, precision-molded components, and complete capital systems. Operations span 450,000 ft² across six global facilities producing 250+ million components and assemblies annually.
Product overview
Forj Medical is a vertically integrated Contract Development and Manufacturing Organization (CDMO) 100% dedicated to medical devices. The company offers an end-to-end continuum of services spanning Design & Development (custom electromechanical system design, design for manufacturability, prototyping, NPI) and Manufacturing & Supply Chain (scalable production from 10 units to 10 million, PCBA, precision molding, cable assembly, automation, cleanrooms, 3D printing). Their Application Expertise covers Fluid & Gas Management, Surgical Energy, Optical Systems, Electromagnetic Navigation Systems & Sensors, Stimulation & Active Wearables, and Consumables & Components. Capabilities include Capital Systems Manufacturing, Custom EM Sensors & Assemblies, Microelectronics, and Microcatheters & Access Sheaths. With 250+ million devices assembled per year, 4+ million engineering hours, and 450K ft² across 6 global facilities, Forj Medical serves medtech companies from concept to global commercialization.
Differentiator
Problem solved
Functional benefit
Products and services
- Manufacturing & Supply Chain End-to-end medical device manufacturing services including scalable production from 10 units to 10 million units, vertically integrated processes (PCBA, precision molding, cable assembly, cleanrooms, automation, polymer and metal 3D printing), supply chain management, service and maintenance, sustaining engineering, packaging and shipping, and international footprint across U.S., Costa Rica, Singapore, and Indonesia. Targeted at medical device OEMs and medtech startups.
- Design & Development Medical device design and development services including custom electromechanical system design, subassembly and component design, design for manufacturability, design for automation and scale, custom prototyping, process and test development, and full New Product Introduction (NPI) programs guiding clients from concept through regulatory clearance and commercial production. Includes robust quality management system and regulatory support through 510(k), PMA, and CE Mark pathways.
- Custom EM Sensors & Assemblies Manufacturing
Quantifiable outcome
- Accelerated time to market by 140% through streamlined redesign processes
- +4 more outcomes
Companies that use Forj Medical
Customer profileNamed customers5 records
Segments3 records
Ideal customer profiles3 records
Forj Medical technology and API
TechnologyTechnology focussed Yes
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
AI capability4 records
Feature8 records
Forj Medical partnerships and signals
Strategic signalPartnerships
Four partnerships are on record, tiered core and supporting.
- Vocxi HealthcoreAdvanced engineering partnership to miniaturize Vocxi Health's MyBreathPrint breath-based cancer detection device from desktop prototype to handheld form factor. Forj Medical provided design-for-manufacturability expertise, miniaturization techniques, and manufacturing scale-up support. The 18-month collaboration resulted in three joint patents, a working prototype, and first production run of 500 units. Vocxi Health develops graphene-based nano sensor technology for detecting volatile organic compounds for early disease detection including lung cancer.
- S3 Connected HealthsupportingDigital health partner in the MyBreathPrint development collaboration with Vocxi Health and Forj Medical. Contributed to software and algorithm development for the breath-based diagnostic system, including cloud connectivity and data analysis capabilities.
- Conavi MedicalcoreStrategic partnership where Forj Medical redesigned Conavi Medical's surgical device system from the ground up. Forj Medical became part of the client's team, providing full system development from concept through FDA clearance preparation. Partnership continuing as devices scale to production.
- Vail ScientificsupportingPartnership on Vail Scientific's VSNO sepsis detection technology redesign. Forj Medical contributed design and manufacturing expertise to the development of the redesigned device, which has been featured in national medical device publications.
Scale indicators10 records
Recent moves6 records
Expansion highlights6 records
Forj Medical competitors and assessment
Company assessmentBroad incumbents
- West Pharmaceutical Services: Large global manufacturer of injectable drug delivery containment and administration components with significant CDMO services. Overlaps with Forj Medical on drug delivery device components and contract manufacturing.
- Flex: Global contract manufacturer with a large medical device business offering design, manufacturing, and supply chain services. A broader incumbent competitor to Forj Medical in medical device outsourcing.
Direct peers
- NEMERA: Drug delivery device CDMO specializing in injectors, inhalers, and ophthalmic devices. Comparable to Forj Medical in drug delivery application expertise and combination product manufacturing.
- Phillips-Medisize: A Molex-owned medical device CDMO offering drug delivery, diagnostics, and MedTech design-to-manufacturing services. Directly comparable in serving both large OEMs and medtech startups across complex electromechanical devices.
- Viant Medical: Medical device contract manufacturer providing finished device and component manufacturing across orthopedic, surgical, and diagnostics categories. Overlaps with Forj Medical's high-volume medical device assembly services.
- Tecomet: Contract manufacturer of orthopedic implants, surgical instruments, and tight-tolerance medical components. Comparable to Forj Medical in precision manufacturing for surgical and orthopedic applications.
- Freudenberg Medical: Global medical device CDMO offering silicone processing, molding, extrusion, and finished device assembly. Overlaps with Forj Medical's polymer molding and finished medical device assembly services.
- Biomerics: Specialty medical device CDMO focused on interventional, structural heart, and surgical applications with vertically integrated polymer, metal, and balloon catheter manufacturing. Comparable to Forj Medical's microcatheter and interventional device capabilities.
- Integer Holdings: One of the largest medical device contract development and manufacturing organizations globally, serving cardiac, neuromodulation, and surgical markets. Highly comparable to Forj Medical across CDMO services for active implant and interventional devices.
- Tegra Medical: Medical device contract manufacturer specializing in precision machining, molding, and assembly for surgical and interventional devices. Comparable to Forj Medical's precision molding and complex device manufacturing capabilities.
Market position
Strengths4 records
Weaknesses4 records
Competitive moat6 records
Key risks5 records
Key highlights6 records
Customer concentration
Forj Medical social profiles
Digital presenceForj Medical compliance and trust
Trust signalCompliance6 records
Forj Medical financial estimates
Financial estimateRevenue estimate
Valuation estimate
Forj Medical leadership team
Management profileNumber of profiles
Profiles11 records
Forj Medical funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Forj Medical M&A and investment
M&A and investmentM&A2 records
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Forj Medical
What does Forj Medical do?
Forj Medical is a vertically integrated contract design and manufacturing organization (CDMO) exclusively dedicated to medical devices. The company provides end-to-end services spanning custom electromechanical design, design-for-manufacturing engineering, prototyping, New Product Introduction (NPI), and scalable manufacturing of complex medical devices including custom electromagnetic sensors, microelectronics, microcatheters, precision-molded components, and complete capital systems. Operations span 450,000 ft² across six global facilities producing 250+ million components and assemblies annually.
Is Forj Medical a public or private company?
Forj Medical is a private company. It is classified as unknown and is currently operating.
When was Forj Medical founded?
Forj Medical was founded in 2025. It employs 501 to 1,000 people.
Where is Forj Medical based?
Forj Medical is headquartered in Saint Paul, United States, in the North America region.
How does Forj Medical make money?
Three revenue lines are on record. Contract Manufacturing Services are the primary driver. The others are design & Development (NRE) and new Product Introduction (NPI).
Who are Forj Medical's main competitors?
Broad incumbents on record are West Pharmaceutical Services and Flex. Direct peers are NEMERA, Phillips-Medisize, Viant Medical, Tecomet, Freudenberg Medical, Biomerics, Integer Holdings and Tegra Medical.
Does Forj Medical have an API?
No public API is recorded for Forj Medical.
What industry is Forj Medical in?
Forj Medical's product category is Medical Device Contract Manufacturing. Its primary akta.pro industry code is HLAGABAG, Drug Substance–Drug Product Integrated CDMO, with a secondary code of HLAGABAA, Small-Molecule API & Intermediates CDMO. Its NAICS code is 339112 and its SIC code is 3841.