Hyperion Systems
Hyperion Systems builds deployable, containerised large-format 3D printing systems (TitanCell and related LFAM platforms) that deliver on-demand manufacturing to defence, marine, mining, construction and education customers across Australia and selected international markets via an OPEX Manufacturing-as-a-Service model.
- Company typePrivate
- Founded2022
- HeadquartersPerth, Australia
- Headcount1–10
- GTM typeB2B
- OfferingHardware or Manufacturing
What Hyperion Systems does
Hyperion Systems is a privately held Australian advanced manufacturing company, founded in 2022 and headquartered in Perth, Western Australia, with additional offices in Sydney and Boston. The company builds deployable, containerised large-format additive manufacturing (LFAM) systems designed to bring production capability directly to remote, offshore, and constrained operational environments rather than relying on centralised supply chains. Its core product, TitanCell, packages robotic extrusion, materials handling and AI-enabled process control into standard 20ft and 40ft ISO containers that can be operational within 24 hours of arrival and run on an OPEX-based managed operating model with a fixed monthly subscription. The portfolio also includes Cobot3DP robotic printing cells, Custom Robotic Cells, Extruders (including the Rapid Fusion PE-320), Western Australia's first industrial WAAM metal capability, the Adaxis multi-robot orchestration platform, the Aibuild AI print-path and process-control software, and the Hyperion Grid connected manufacturing network that aggregates production telemetry across deployed systems.
The company monetises through three channels: a managed TitanCell Manufacturing-as-a-Service subscription, custom system sales and deployment (WAAM, CRC, extruders), and on-demand production services for parts, tooling and components with no minimum order quantities. Materials span engineering-grade polymers (HDPE-GF, PP-GF, PETG/GF, ASA-GF, PC-GF, TPU) and metals (304 SS, 316L SS, mild steel, aluminium), including recycled polymer feedstocks validated in partnership with the University of Western Australia. Hyperion's go-to-market targets defence (including a planned Australian Defence Force ASTRA 460 trial), marine (e.g., the ASTRA 460 uncrewed surface vessel built with Versatile Marine and Greenroom Robotics' GAMA autonomy stack), mining and critical resources, construction and infrastructure, and education. Headcount is small (1–10), and the company is funded primarily through Australian federal government commercialisation grants (~$1.12M disclosed) rather than institutional equity.
Hyperion Systems firmographics
Firmographics- Name
- Hyperion Systems
- Legal name
- Hyperion Systems
- Website
- https://hyperionsystems.com.au
- Company type
- Private
- Founded year
- 2022
- Operating status
- Operating
- Headcount range
- 1–10 employees
- Short description
- Hyperion Systems builds deployable, containerised large-format 3D printing systems (TitanCell and related LFAM platforms) that deliver on-demand manufacturing to defence, marine, mining, construction and education customers across Australia and selected international markets via an OPEX Manufacturing-as-a-Service model.
- Ownership category
- akta.pro rank
Hyperion Systems industry classification
Industry- Product category
- Large-Format Additive Manufacturing Systems
- NAICS
- Commercial and Service Industry Machinery Manufacturing (3333)
- SIC
- Special Industry Machinery (No Metalworking Machinery) (3550)
- akta.pro primary industry
- Bulk Solids Handling & Processing Equipment (Conveying, Silo, Feeders) (IMAHAEAG)
Keywords
Where Hyperion Systems is headquartered
LocationHeadquarters
- HQ city
- Perth
- HQ country
- Australia
- HQ region
- Oceania
Offices3 records
Markets served
Hyperion Systems business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Technology or R&D, Personnel, Operations, Infrastructure, Supply Chain, Marketing or Sales
Revenue model
- TitanCell OPEX-based Manufacturing-as-a-Service: TitanCell is available through an OPEX-based model with a fixed monthly cost providing relocatable manufacturing capacity. Organisations access advanced manufacturing capability without purchasing the full system outright. Includes deployment, configuration, testing, validation, ongoing technical support, materials supply, training, and maintenance.
- Custom System Sales and Deployment: Sale and deployment of customised manufacturing systems (WAAM, Custom Robotic Cells, Extruders) configured for specific production requirements, site constraints, and application needs. Includes system integration and operational support.
- On-Demand Manufacturing Services: Production capability deployed closer to point of need for critical parts, tooling, and infrastructure components. Organisations pay for production output without minimum order quantities or long-term contracts, reducing CapEx burden.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Subscription | Monthly | TitanCell 20ft - Compact containerised production system |
| Subscription | Monthly | TitanCell 40ft - Extended containerised production system |
| Other | Pay-as-you-go | Manufacturing-as-a-Service (MaaS) - On-demand access to advanced manufacturing capabilities |
Go-to-market motion2 records
Distribution channels4 records
Marketing channels9 records
Hyperion Systems product offering
Product offeringCore offering
Hyperion Systems provides deployable large-format additive manufacturing (LFAM) through containerised production systems, robotic cells, metal WAAM systems, extrusion technology, and AI-enabled software (Adaxis, Aibuild, Hyperion Grid). The company sells and deploys hardware systems to enterprise and government customers and operates a Manufacturing-as-a-Service model with OPEX-based monthly pricing that enables on-demand production of parts, tooling, and components in remote, offshore, and constrained operational environments.
Product overview
Hyperion Systems provides a deployable large-format additive manufacturing (LFAM) platform-as-a-service model. The core offering centres on the TitanCell — a containerised, factory-in-a-box production system available in 20ft and 40ft configurations — which integrates large-format 3D printing, robotics, material extrusion (Extruders), and the Aibuild AI software into a single deployable unit. Complementary hardware systems include Cobot3DP (robotic printing cells), WAAM (wire arc additive manufacturing for metals), Custom Robotic Cells (CRC, purpose-built configurations), and Adaxis (multi-robot production control software). All systems are connected through the Hyperion Grid for AI-enabled process intelligence and remote monitoring. Materials span engineering-grade polymers (HDPE-GF, PP-GF, PETG, PETG-GF, ASA-GF, PC-GF, TPU) and metals (stainless steel, mild steel, aluminium) sourced from recycled feedstocks where possible. The company also manufactures the ASTRA 460, a 3D-printed autonomous uncrewed surface vessel (USV) integrating Greenroom Robotics' GAMA autonomy software. Hyperion serves defence, marine, mining, construction, and education sectors through an OPEX-based managed operating model.
Differentiator
Problem solved
Functional benefit
Brands
- TitanCell: Containerised deployable production system for large-format additive manufacturing, packaged for rapid deployment to remote, offshore, and constrained operational environments. Available in 20ft and 40ft variants.
- Cobot3DP
- WAAM
- Custom Robotic Cells
- Extruders
- Adaxis
- Aibuild
Products and services
- TitanCell Self-contained, containerised production cell for large-format additive manufacturing built for rapid 24-hour deployment, continuous operation, and remote production environments. Available in 20ft (print volume 4m x 2m x 2m, extrusion rate ~20kg/hr) and 40ft (print volume ~8m x 2m x 2m, extrusion rate up to ~30kg/hr) variants, delivered via an OPEX-based managed operating model for defence, marine, mining, and construction customers.
- Cobot3DP Flexible robotic printing cells for rapid prototyping, moulds, jigs, fixtures, and geometrically complex production parts. Large-scale robotic additive manufacturing system for producing complex polymer components, tooling, and infrastructure parts at the point of need.
- WAAM (Wire Arc Additive Manufacturing) Wire arc additive manufacturing system for large-scale metal production representing Western Australia's first industrial WAAM capability. Enables rapid prototyping, tooling/moulds/fixtures, low-volume production, and education/research using 304 stainless steel, 316L stainless steel, mild steel, and aluminium. Reduces lead times from months to days with no tooling required.
- Custom Robotic Cells (CRC) Purpose-built robotic manufacturing cells tailored to specific production requirements and site constraints. Multi-axis robotic extrusion capability supporting faster regional access, scalable production capacity, and large-format builds configured for prototyping, tooling, deployment, and production contexts.
- Extruders Advanced material extrusion systems for polymer and composite material processing in field environments. Includes the Rapid Fusion PE-320 Pellet Extruder (up to 450°C, 10.2 Nm peak torque, four heating zones, robotic/CNC/standalone compatible) for high-volume production platforms used in construction formwork, boat components, and architectural elements.
- Adaxis Multi-robot logistics generator for manufacturing operations and production systems. Provides workflow management, optimisation, and multi-robot coordination for robotic additive manufacturing and production cells, with process planning, path optimisation, and software integration with robotic systems.
- Aibuild AI-powered manufacturing intelligence platform providing print path optimisation, real-time process monitoring and control, and automated workflow generation for large-format additive manufacturing. AI and machine learning systems for process optimisation and production performance across robotic 3D printing systems.
- Hyperion Grid Connected manufacturing network linking deployed systems for shared data, AI-enabled process intelligence, remote monitoring, and ongoing operational support. Deployed systems connect to the Grid for continuous performance improvement, network learning, and throughput gains over time. Available to grid partners including dealers, channel partners, and integrators.
- Manufacturing-as-a-Service (MaaS) On-demand access to large-format 3D printing, machining, and assembly without capital or maintenance overhead. Flexible manufacturing model allowing organisations to produce parts, tooling, and components as required without minimum order quantities or long-term contracts, reducing CapEx burden.
- Polymer Materials Portfolio Engineering-grade polymers for large-format additive manufacturing supported by in-house compounding and testing. Portfolio includes HDPE-GF, PP-GF, PETG, PETG-GF, ASA-GF, PC-GF, TPU, recycled feedstocks, and custom compounds selected for strength, durability, and demanding production environments including marine and construction applications.
- Metal Materials Portfolio WAAM metal feedstocks for high-strength components including 304 stainless steel (corrosion-resistant, formable), 316L stainless steel (marine/acid environments), mild steel (structural, cost-effective), and aluminium (lightweight, complex geometries). Supports defence, marine, mining, and heavy industry applications.
- ASTRA 460 Uncrewed Surface Vessel (USV) The southern hemisphere's first 3D-printed uncrewed surface vessel (USV). A 4.6-metre autonomous drone boat manufactured in ~40 hours using the TitanCell platform with recycled polymer waste, featuring Greenroom Robotics' GAMA autonomous navigation software achieving a top speed of 40 knots. Produced at Hyperion's Henderson facility. Sea trials begin May 2026; production scaling to 10 units/month with capacity to exceed 100 units. A larger 8-metre prototype slated for a European navy.
Quantifiable outcome
- 40 hours vs 4-6 weeks manufacturing time for 4.6m vessel hull
- +4 more outcomes
Companies that use Hyperion Systems
Customer profileNamed customers5 records
Segments5 records
Ideal customer profiles5 records
Hyperion Systems technology and API
TechnologyTechnology focussed Yes
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Integration2 records
AI capability5 records
Feature8 records
Hyperion Systems partnerships and signals
Strategic signalPartnerships
Five partnerships are on record, tiered core, supporting and minor.
- Greenroom RoboticscoreMOU signed November 2025 to integrate Greenroom's GAMA (Greenroom Advanced Maritime Autonomy) autonomous navigation software onto Hyperion's 3D-printed hulls. Hyperion retains responsibility for vessel design, manufacture and deployment while Greenroom supplies and supports the autonomy and perception stack. Partnership creates pathway for rapid production and deployment of scalable, self-operating maritime platforms for logistics, surveillance and other maritime tasks. Greenroom holds AUKUS authorised user status granted by Australian Government.
- 2V EnergysupportingCollaboration with 2V Energy for electric outboard propulsion systems on Hyperion's 3D-printed boats. 2V supplied electric outboard system for second 3D-printed boat test, providing clean-tech propulsion for quiet, zero-emission maritime performance testing.
- Versatile MarinecoreDesign partnership for ASTRA 460 uncrewed surface vessel. Versatile Marine designed the 4.6m USV which Hyperion manufactured using its TitanCell containerised large-format additive manufacturing system at Henderson facility. Collaboration enabled rapid design-to-production cycle for maritime defence applications.
- University of Western AustraliasupportingMaterial validation partnership for recycled thermoplastics recovered from decommissioned subsea oil and gas infrastructure. UWA provided testing and validation of material properties for use in Hyperion's extrusion systems. Secured through long-term offtake agreements enabling material independence.
- Hyperion Grid PartnersminorGrid partner program for dealers, channel partners, integrators, and organisations looking to work with Hyperion's Grid-connected infrastructure. Deployed systems connect into broader manufacturing network for shared data, AI-enabled process intelligence, remote monitoring, and ongoing operational support.
Scale indicators10 records
Recent moves6 records
Expansion highlights7 records
Hyperion Systems competitors and assessment
Company assessmentMarket position
Competitive moat5 records
Key risks6 records
Key highlights7 records
Customer concentration
Hyperion Systems social profiles
Digital presenceHyperion Systems financial estimates
Financial estimateRevenue estimate
Valuation estimate
Hyperion Systems leadership team
Management profileNumber of profiles
Profiles10 records
Hyperion Systems funding detail
Funding detailFunding overview
Funding rounds1 record
Investors1 record
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Hyperion Systems M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Hyperion Systems
What does Hyperion Systems do?
Hyperion Systems provides deployable large-format additive manufacturing (LFAM) through containerised production systems, robotic cells, metal WAAM systems, extrusion technology, and AI-enabled software (Adaxis, Aibuild, Hyperion Grid). The company sells and deploys hardware systems to enterprise and government customers and operates a Manufacturing-as-a-Service model with OPEX-based monthly pricing that enables on-demand production of parts, tooling, and components in remote, offshore, and constrained operational environments.
Is Hyperion Systems a public or private company?
Hyperion Systems is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was Hyperion Systems founded?
Hyperion Systems was founded in 2022. It employs 1 to 10 people.
Where is Hyperion Systems based?
Hyperion Systems is headquartered in Perth, Australia, in the Oceania region.
How does Hyperion Systems make money?
Three revenue lines are on record. TitanCell OPEX-based Manufacturing-as-a-Service is the primary driver. The others are custom System Sales and Deployment and on-Demand Manufacturing Services.
Does Hyperion Systems have an API?
No public API is recorded for Hyperion Systems.
What industry is Hyperion Systems in?
Hyperion Systems's product category is Large-Format Additive Manufacturing Systems. Its primary akta.pro industry code is IMAHAEAG, Bulk Solids Handling & Processing Equipment (Conveying, Silo, Feeders). Its NAICS code is 3333 and its SIC code is 3550.