Intercast & Forge
- Company typePrivate
- Founded1946
- HeadquartersAdelaide, Australia
- Headcount—
- GTM typeB2B
- OfferingHardware or Manufacturing
Intercast & Forge firmographics
Firmographics- Name
- Intercast & Forge
- Legal name
- Intercast & Forge
- Website
- https://intercast.com.au
- Company type
- Private
- Founded year
- 1946
- Operating status
- Operating
- Ownership category
- akta.pro rank
Where Intercast & Forge is headquartered
LocationHeadquarters
- HQ city
- Adelaide
- HQ country
- Australia
- HQ region
- Oceania
Offices1 record
Markets served
Intercast & Forge business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Operations, Personnel, Infrastructure, Supply Chain, Technology or R&D, Marketing or Sales
Revenue model
- Manufacture and sale of iron castings: Core revenue stream generated by producing ductile, grey, white and SiMo iron castings from 100 grams up to 40kg/700mm long. Sold via direct B2B contracts (email, phone, RFQ-style contact form with technical file upload). Sales are project/contract based (hundreds to millions of parts) rather than recurring subscription. Up to 70% of production is exported to over 60 countries.
- Value-add finishing services: Secondary revenue from in-house and partner-provided finishing services including dip painting, powder coating, galvanising, Ecoat and zinc plating, plus high-volume CNC machining on Okuma twin-pallet centres.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Multi-year contract | Quote-based, project-specific B2B pricing per casting order |
Go-to-market motion2 records
Distribution channels3 records
Marketing channels4 records
Intercast & Forge product offering
Product offeringCore offering
Intercast & Forge is a fully integrated iron foundry producing ductile, grey, white and SiMo iron castings from 100 g up to 40 kg / 700 mm long, in volumes from hundreds to millions of parts. All processes — melting and pouring, Disamatic moulding, Shell and Cold-box core making, in-house CNC tool making, collaborative development engineering with 3D simulation, water-based dip painting, and high-volume CNC machining on Okuma twin-pallet centres — run under one 17,000 m² roof in Wingfield, South Australia.
Product overview
Intercast & Forge operates as a single integrated iron foundry offering (rather than a software platform with modules), delivering world-class iron castings for the rail, mining, automotive, consumer, and industrial markets. The product portfolio is structured around eight core service capabilities: Melting & Pouring, Moulding, Core Making, Development Engineering, Tool Making, Painting, and Machining — together producing the underlying Iron Castings Product Range (in ductile, grey, white and SiMo iron). Development Engineering collaborates with customers to optimise components, while Tool Making, Painting, and Machining provide in-house finishing support, all feeding the 40,000-tonne annual capacity of cast iron output.
Differentiator
Problem solved
Functional benefit
Products and services
- Iron Castings Product Range
Quantifiable outcome
- Castings used in the rail track that holds the world speed record for a conventional train (574 km/h)
- +6 more outcomes
Companies that use Intercast & Forge
Customer profileNamed customers22 records
Segments6 records
Ideal customer profiles4 records
Intercast & Forge technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature7 records
Intercast & Forge partnerships and signals
Strategic signalPartnerships
23 partnerships are on record, tiered flagship, core and minor.
- Pandrol APACflagshipPandrol APAC Managing Director Pierre Barthram stated that Intercast was vertically integrated by Pandrol due to the extra value, technical knowledge and service it brought. Pandrol rail components cast by Intercast are used in the European high-speed rail track that holds the world speed record for a conventional train (574 km/h).
- Progress Rail Services Corporation (A Caterpillar company)flagship21+ year continuous supplier relationship supplying iron castings to Progress Rail's Fastening Solutions Division, which serves USA Class one freight railroads and metro networks. General Manager Hakan Eksi publicly endorsed Intercast's customer-focused, innovative and service-oriented approach.
- Kindling Crackercore5+ year supply partnership with the Hutchinson family, owners of Kindling Cracker. Intercast supplies cast iron parts for Kindling Cracker firewood splitters sold globally to start fires in fire pits.
- Vossloh North AmericacoreListed as a Trusted Partner; Intercast supplies iron rail castings used in Vossloh North America's heavy haul and freight rail products.
- Vossloh CogifercoreListed as a Trusted Partner; Intercast supplies iron rail castings for Vossloh Cogifer rail switching and track systems.
- FLSmidthcoreListed as a Trusted Partner; Intercast supplies iron castings for FLSmidth mining and mineral processing equipment.
- VoestalpinecoreListed as a Trusted Partner; Intercast supplies iron castings to voestalpine rail and steel infrastructure systems.
- Volvo (Volvo Iron Mark)coreListed as a Trusted Partner; Intercast supplies brake discs and other iron castings for Volvo vehicles.
- HoldencoreListed as a Trusted Partner; Intercast supplied brake discs including for Holden's 304 kW SSV high-performance car.
- ARBcoreListed as a Trusted Partner; Intercast supplies iron castings used in ARB 4x4 and off-road accessories.
- AL-KOcoreListed as a Trusted Partner; Intercast supplies iron castings used in AL-KO caravan, RV and trailer chassis systems.
- RoclacoreListed as a Trusted Partner; Intercast supplies iron castings for Rocla concrete pipes, poles and infrastructure products.
- VSLcoreListed as a Trusted Partner; Intercast supplies iron castings to VSL post-tensioning and rail infrastructure systems.
- LBF CXTminorListed as a Trusted Partner; Intercast supplies iron castings for LBF CXT fastener and chain products.
- CruisemasterminorListed as a Trusted Partner; Intercast supplies iron castings for Cruisemaster off-road caravan suspension systems.
- DelkorminorListed as a Trusted Partner; Intercast supplies castings for Delkor mining and bulk material handling equipment.
- ACO AustraliaminorListed as a Trusted Partner; Intercast supplies iron castings to ACO Australia drainage and infrastructure products.
- Primary Sales AustraliacoreListed as a Trusted Partner; Primary Sales Australia acts as a distribution intermediary for Intercast castings into Australian industrial markets.
- PS (Primary Sales)coreListed as a Trusted Partner under the "PS" mark; likely a sister brand of Primary Sales Australia distributing Intercast castings.
- Derwent IndustriesminorListed as a Trusted Partner; Intercast supplies iron castings for Derwent Industries industrial products.
- DBAminorListed as a Trusted Partner; Intercast supplies iron castings for DBA industrial and rail products.
- Cold ForgeminorListed as a Trusted Partner; Intercast supplies iron castings for Cold Forge industrial component applications.
- Powder coating / galvanising / Ecoat / zinc plating partnersminorIntercast's Facilities & Services page notes: "We also have partners that can powder coat, galvanise, Ecoat and zinc plate to suit your specific needs." These are outsourced finishing service partners used when customers require finishes beyond Intercast's in-house black water-based dip painting.
Scale indicators10 records
Recent moves6 records
Expansion highlights5 records
Intercast & Forge competitors and assessment
Company assessmentDirect peers
- Metaltek International: Global metal casting group producing iron, steel and specialty alloy castings with in-house machining and finishing for industrial, rail and heavy-equipment customers — comparable integrated casting-plus-machining model.
- Castings PLC: UK iron foundry group supplying ductile and grey iron castings predominantly to automotive, commercial vehicle and rail markets — comparable iron-only casting focus and B2B OEM/automotive customer mix to Intercast.
- Goodwin Steel Castings: UK-based iron and steel casting foundry supplying rail, defence, marine and industrial markets with safety-critical cast components — directly comparable rail and industrial casting focus to Intercast's European and rail-heavy book.
- Dotson Iron Castings: US iron foundry producing ductile and grey iron castings for heavy truck, construction, agricultural and rail markets — comparable medium-to-high volume iron casting operations and B2B industrial customer base.
- Grede Holdings: US-based iron and steel casting producer supplying automotive, commercial vehicle, industrial and rail markets with high-tonnage iron casting capacity — directly comparable process, materials and B2B OEM customer model to Intercast.
- Waupaca Foundry: One of the largest iron foundries in North America, producing grey, ductile and high-alloy iron castings for automotive, heavy truck and industrial markets — directly comparable high-volume iron casting platform and customer base to Intercast.
- Bradken: Australian-headquartered global manufacturer of wear-resistant and engineered steel and iron castings serving rail, mining, resources and infrastructure markets — directly comparable end-markets (rail and mining) and overlapping casting capabilities to Intercast & Forge.
Others
- Vulcan Engineering: Supplier of foundry equipment, moulding lines and automation to iron and steel foundries globally — a key enabling/equipment peer to Intercast's Disamatic and Inductotherm-furnace platform rather than a direct competitor.
- Rio Tinto Iron Ore: Major Pilbara iron ore miner and a potential downstream customer for heavy-haul rail castings, mining wear parts and infrastructure components — thematically connected end-customer rather than a direct competitor, relevant for assessing Intercast's mining demand.
Emerging players
- Erie Bronze & Aluminum: US non-ferrous and iron foundry offering custom castings with in-house machining for industrial customers — adjacent casting category with comparable integrated finishing capabilities to Intercast's tool making and CNC machining services.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat6 records
Key risks6 records
Key highlights7 records
Customer concentration
Intercast & Forge compliance and trust
Trust signalCompliance3 records
Intercast & Forge financial estimates
Financial estimateRevenue estimate
Valuation estimate
Intercast & Forge leadership team
Management profileNumber of profiles
Profiles2 records
Intercast & Forge funding detail
Funding detailFunding overview
Funding rounds1 record
Investors1 record
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Intercast & Forge M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Intercast & Forge
What does Intercast & Forge do?
Intercast & Forge is a fully integrated iron foundry producing ductile, grey, white and SiMo iron castings from 100 g up to 40 kg / 700 mm long, in volumes from hundreds to millions of parts. All processes — melting and pouring, Disamatic moulding, Shell and Cold-box core making, in-house CNC tool making, collaborative development engineering with 3D simulation, water-based dip painting, and high-volume CNC machining on Okuma twin-pallet centres — run under one 17,000 m² roof in Wingfield, South Australia.
Is Intercast & Forge a public or private company?
Intercast & Forge is a private company. It is classified as unknown and is currently operating.
When was Intercast & Forge founded?
Intercast & Forge was founded in 1946.
Where is Intercast & Forge based?
Intercast & Forge is headquartered in Adelaide, Australia, in the Oceania region.
How does Intercast & Forge make money?
Two revenue lines are on record. Manufacture and sale of iron castings are the primary driver. The others are value-add finishing services.
Who are Intercast & Forge's main competitors?
Direct peers on record are Metaltek International, Castings PLC, Goodwin Steel Castings, Dotson Iron Castings, Grede Holdings, Waupaca Foundry and Bradken. Others are Vulcan Engineering and Rio Tinto Iron Ore. Erie Bronze & Aluminum is listed as an emerging player.
Does Intercast & Forge have an API?
No public API is recorded for Intercast & Forge.