Gastops

What Gastops does

Gastops is an Ottawa-based, employee-owned private company founded in 1979 that designs and manufactures condition-monitoring sensors and analytics for critical rotating equipment in aerospace, defense, energy, and marine applications. Its core technologies — MetalSCAN (online inductive oil-debris sensors), ChipCHECK (at-line laser-spectroscopy chip analyzers), and FluidSIGHT (real-time fluorescence-spectroscopy oil-quality monitors) — detect wear particles, classify alloys, and predict Remaining Useful Life across aircraft engines, wind turbine gearboxes, aeroderivative gas turbines, and naval propulsion systems. Gastops is OEM-embedded in flagship platforms including the Pratt & Whitney GTF, F119, and F135 engines, the Vestas EnVentus wind platform, and the GE LM aeroderivative gas turbine series, with 40,000+ cumulative installations and over 1 billion equipment operating hours monitored.

The company monetizes through a mix of hardware sales (sensor units, analyzers, replacement sensors), recurring software subscriptions via the cloud-based Gastops Connect platform, multi-year defense sustainment contracts (e.g., the $18.6M U.S. Air Force ChipCHECK agreement), MRO services for Breeze-Eastern and FLIR airborne products, and engineering and laboratory services. Go-to-market combines direct enterprise field sales organized regionally (Americas, Europe, Asia), OEM embedment, and authorized distribution through Baker Hughes (global gas turbines), VBR Turbine Partners (Europe), and SHEN (South American mining), supplemented by licensed service provision for defense and aerospace MRO. Strategic OEM co-development relationships with Pratt & Whitney and Lockheed Martin, supported by Industrial and Technological Benefits (ITB) funding from RTX, drive the R&D pipeline.

Gastops holds AS9100D, ISO 9001:2015, ASQR-01, ITAR compliance, Controlled Goods Program registration, and Transport Canada AMO 01-10 certifications, and reinvests approximately 10% of revenue into a 20-person Research & Innovation team. Leadership is anchored by CEO Shaun Horning, who joined as a co-op student in 1994, with founder Dr. Bernie MacIsaac serving as Chairman; the board includes former Pratt & Whitney Military Engines President Bennett Croswell, providing direct aerospace OEM insight.

Name

Gastops

Legal name

Gastops Ltd.

Website

https://gastops.com

Company type

Private

Founded year

1979

Operating status

Operating

Headcount range

101–250 employees

Short description

Gastops designs and manufactures real-time oil-debris and condition-monitoring sensors, analyzers, and analytics for aerospace, defense, energy, and marine operators, with OEM-embedded hardware on Pratt & Whitney, Vestas, and GE platforms.

Ownership category

akta.pro rank

Product category

Industrial Condition Monitoring Equipment

NAICS

Other Measuring and Controlling Device Manufacturing (334519), Analytical Laboratory Instrument Manufacturing (334516)

SIC

Industrial Instruments For Measurement, Display, And Control (3823), Laboratory Analytical Instruments (3826)

akta.pro industry

PRIMARYIMAGAFAG

Condition Monitoring & Predictive Maintenance Instrumentation (Vibration/ultrasound, oil analysis sensors, IIoT monitoring)

Industrials, Manufacturing & Construction/Electrical Equipment & Industrial Electronics/Sensors, Instrumentation & Measurement (Industrial sensing, metrology, test)

SECONDARYIMABALAD

Component MRO (LRU/Rotables, Hydraulics, Pneumatics)

Industrials, Manufacturing & Construction/Aerospace & Defense Manufacturing/Aerospace MRO, Repair & Overhaul (Aftermarket)

SECONDARYHDAHALAD

Environmental Sensors (Temperature/Humidity/Gas/Air Quality)

Hardware, Technology & Telecom/Semiconductors & Electronic Components/Sensors, MEMS & Optoelectronics

Keywords

• Oil debris monitoring
• Condition monitoring sensors
• Predictive maintenance equipment
• Rotating machinery diagnostics
• Oil condition analysis

Headquarters

HQ city

Ottawa

HQ country

Canada

HQ region

North America

Offices3 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Technology or R&D, Personnel, Operations, Supply Chain, Marketing or Sales, Infrastructure

Revenue model

1. Hardware Sales - MetalSCAN Sensors: Sale of online oil debris monitoring sensors (MS1000, MS3500, MS4000 series) for aerospace, wind, and industrial applications. Recurring revenue through OEM integration and aftermarket replacement sensors.
2. ChipCHECK Portable Debris Analyzers: Sale of portable at-line debris analysis instruments with optional Service Maintenance Agreement (SMA) providing online support, automatic report tailoring, and distribution capabilities.
3. FluidSIGHT Monitoring Systems: Real-time oil condition monitoring systems for marine and industrial applications, installed directly in oil lines for continuous monitoring.
4. Connect Subscription Services: Cloud-based condition monitoring portal available in Basic (data hosting) and Premium (includes ECA team access and monthly fleet reports) tiers. Multi-tiered subscription service.
5. MRO Services: Maintenance, repair, and overhaul services for Breeze-Eastern rescue hoists/winches/cargo hooks and FLIR airborne EO/IR systems. Includes technical support, training, and obsolescence management.
6. Engineering Services: Condition indicator development, propulsion system digital twin design, maintenance program design, and R&D support services.
7. Laboratory Services: Filter debris analysis, oil/coolant/fuel analysis, SEM-EDX chip analysis, and advanced oil fines analysis services.
8. R&D Collaboration / Government Contracts: Research and development funding and contracts from government programs (Canadian ITB, IDEaS) and defense customers for next-generation technology development.

Pricing tiers

Go-to-market motion3 records

Distribution channels4 records

Marketing channels5 records

Core offering

Gastops designs and manufactures hardware sensors and analyzers that detect wear debris and monitor oil condition in critical rotating equipment such as aircraft engines, gas turbines, wind turbine gearboxes, and marine propulsion systems. Its core products are MetalSCAN (online oil debris sensors using inductive sensing), ChipCHECK (at-line laser spectroscopy debris analyzers for flight-line chip analysis), FluidSIGHT (real-time fluorescence spectroscopy oil condition monitors), and the Gastops Connect cloud-based monitoring platform with analytics and API integration. The company also delivers MRO services for Breeze-Eastern and FLIR aerospace products, engineering services for propulsion digital twin design, and laboratory services for fluid, filter, and SEM-EDX chip analysis.

Product overview

Gastops provides a comprehensive suite of intelligent condition monitoring solutions built around its core sensing technologies. The product portfolio centers on MetalSCAN (online oil debris monitoring sensors), ChipCHECK (at-line debris analysis), and FluidSIGHT (real-time oil condition monitoring), which work together with the cloud-based Gastops Connect monitoring platform to deliver end-to-end equipment intelligence. Supporting services include MRO (maintenance, repair, overhaul for Breeze-Eastern and FLIR equipment), Engineering Services (digital twin design, condition indicator development), and Laboratory Services (fluid, filter, and chip analysis). The company has delivered over 40,000 installations across aerospace, defence, energy, industrial, and marine sectors, built on 45+ years of domain expertise and more than 1 billion operating hours of data.

Differentiator

Problem solved

Functional benefit

Brands

• MetalSCAN: Online oil debris monitoring system that collects and processes real-time critical condition data of oil-wetted components to give earliest warning of abnormal wear and predict Remaining Useful Life (RUL).
• ChipCHECK
• FluidSIGHT
• Connect

Products and services

• MetalSCAN Online oil debris monitoring system that uses inductive sensing to detect and analyze 100% of wear debris in oil flow, providing real-time condition data on oil-wetted components, earliest warning of abnormal wear, and Remaining Useful Life (RUL) predictions for aircraft engines, gas turbines, wind turbines, and industrial equipment.
• ChipCHECK At-line automated wear debris chip analysis system that uses proprietary laser spectroscopy technology to deliver comprehensive reports on fluid-borne metal chips, including chip size, count, and specific alloy classification, in minutes at the flight line for aircraft operators, defense forces, and MRO organizations.
• FluidSIGHT Real-time oil condition and contamination monitoring system using fluorescence spectroscopy, installed directly in oil lines for continuous multi-technology monitoring of oil quality, additive depletion, oxidation byproducts, fuel dilution, water ingress, and metallic wear debris for marine and industrial applications.
• Gastops Connect Cloud-based condition monitoring portal providing real-time equipment health monitoring, damage indicators, and Remaining Useful Life estimates accessible through a web browser, with Basic and Premium subscription tiers and a REST API plus SFTP server for third-party system integration.
• Oil Analysis Technology (OilAT) Proactive and preventive maintenance service offered through an exclusive partnership with Pratt & Whitney Canada, providing diagnostic and prognostic intelligence for aircraft engines without intrusive inspection, detecting possible events hundreds of hours in advance.
• MRO Services

Quantifiable outcome

• Over 30 detectable failures caught since 2009 fielding of ODM trending limits (per military customer)
• +5 more outcomes

Named customers20 records

Segments5 records

Ideal customer profiles5 records

Technology focussed Yes

API detail

Has API

Yes

API docs

API detail

Core technology

AI maturity

App detail

Integration1 record

AI capability5 records

Feature6 records

Partnerships

18 partnerships are on record, tiered flagship, core and supporting.

• Lockheed MartinflagshipStrategic or Co-development Partner · 27 May 2026ChipCHECK validated for F135 engine powering F-35 Lightning II. Gastops technology integral to Lockheed Martin's F-35 program. Technology enables rapid on-site metallic debris analysis across global fleet of 1,400+ combat-ready engines.
• TKMS (ThyssenKrupp Marine Systems)coreStrategic or Co-development Partner · 19 March 2026Teaming Agreement to establish Automation System In-Service Support (ASISS) Center of Excellence for Royal Canadian Navy's Canadian Patrol Submarine Project. Focus on submarine automation, platform management, and steering/driving control systems.
• CORSpheresupportingTechnology or Integration · 19 March 2026AI company contributing machinery diagnostics and prognostics to enhance boat availability and maintenance optimization as part of TKMS collaboration for Canadian Patrol Submarine Project.
• Leeway MarinesupportingTechnology or Integration · 26 May 2025Successful field testing of online fluid condition, contamination and wear debris monitoring system on RV Novus hydrographic survey vessel. Full season of real-world marine environment testing completed.
• Seaspan (Vancouver Shipyards)coreStrategic or Co-development Partner · 11 June 2024Contract to support Canadian Coast Guard's Multi-Purpose Vessel Project. Gastops providing Dynamic Response Analysis (DRA) for Electric Propulsion System to verify control algorithms and assess propulsion machinery performance.
• Hanwha OceancoreStrategic or Co-development Partner · 4 June 2024MOU to explore collaborative opportunities within Canadian Patrol Submarine Project and other maritime initiatives domestically and internationally. Hanwha Ocean specializes in design, construction, maintenance of naval and commercial vessels including submarines.
• Pratt & WhitneyflagshipStrategic or Co-development Partner · 10 March 2022Multi-year R&D collaboration to develop next generation of critical equipment intelligence solutions for commercial and military aircraft engines. MetalSCAN integrated into F119, F135, and GTF engines. ChipCHECK being validated for PW2000, PW4000, V2500, and GTF engine maintenance programs.
• Pratt & Whitney CanadaflagshipStrategic or Co-development Partner · 1 January 2016Partnership to conduct baseline testing, build operational infrastructure, and jointly develop diagnostic and prognostic services for breakthrough Oil Analysis Technology Program (OilAT). Gastops is exclusive supplier for commercialized OilAT service.
• Baker HughescoreChannel Partner/ Reseller/ DistributorAuthorized worldwide supplier of MetalSCAN MS4000 product line for gas turbine engine applications. Baker Hughes is an international industrial service company and one of the world's largest oil field services companies.
• VBR Turbine PartnerscoreChannel Partner/ Reseller/ DistributorIndependent operation & maintenance improvement experts for GE LM1600, LM2500, LM5000, and LM6000 aeroderivative gas turbines. Authorized distributor for Europe of MetalSCAN MS4000 product line for end-user applications.
• SHENsupportingChannel Partner/ Reseller/ DistributorLeading Reliability Engineering and Condition Monitoring company headquartered in Santiago, Chile. Authorized reseller of Gastops MetalSCAN product in mining industry.
• Breeze-EasternsupportingChannel Partner/ Reseller/ DistributorWorld's leading designer of lifting devices for military and civilian aircraft. Gastops is authorized Repair and Overhaul Service Centre for Breeze-Eastern products in Canada.
• Teledyne FLIRsupportingChannel Partner/ Reseller/ DistributorDesigns, develops, and manufactures thermal imaging and sensing solutions. Gastops is authorized Repair and Overhaul Service Centre for FLIR airborne products in Canada.
• VestasflagshipStrategic or Co-development PartnerReal-time condition monitoring partnership for EnVentus wind turbine platform. MetalSCAN MS3500 specified as standard option on all new Vestas wind turbines. Partnership enables remote connectivity to real-time condition monitoring data.
• BoralexcoreStrategic or Co-development PartnerLeading wind energy producer selecting MetalSCAN MS3500 series sensors for gearbox condition monitoring on all new wind energy projects in France. 350th MetalSCAN sensor milestone achieved.
• Virtual Vehicle Research GmbHsupportingTechnology or IntegrationEurope's largest R&D center for virtual vehicle technology. Gastops supplying custom oil debris monitoring solutions with MetalSCAN for high-performance engine test cell R&D.
• National Research Council of Canada (NRC)supportingTechnology or Integration18-month collaboration with NRC's Nanotechnology Research Centre to push limits of equipment health monitoring technology. Partnership inspired novel, enabling technology vision.
• Bell Textron CanadacoreStrategic or Co-development PartnerChipCHECK selected on program to support RCAF CH146 Griffon fleet. Selection followed multi-year trial under PWGSC Build in Canada Innovation Program (BCIP).

Scale indicators12 records

Recent moves6 records

Expansion highlights6 records

Emerging players

• Movus: Movus offers AI-driven vibration and condition monitoring for industrial machinery, competing with Gastops's Connect platform and MetalSCAN offerings in industrial and mining end markets.
• IFM Electronic: IFM offers condition monitoring sensors and IoT platforms for industrial machinery that increasingly overlap with Gastops's Connect platform vision, particularly in factory automation and process industries.

Broad incumbents

• HBK (Brüel & Kjær): HBK's Brüel & Kjær sound and vibration monitoring systems, combined with HBM measurement hardware, serve machinery condition monitoring applications overlapping with Gastops's industrial and aerospace health monitoring offerings.
• Emerson (AMS / Plantweb): Emerson's Plantweb digital ecosystem with vibration, acoustic, and wireless sensors competes with Gastops in industrial plant condition monitoring and offers a broader asset performance management portfolio.
• Parker Hannifin (Condition Monitoring): Parker's industrial filtration and condition monitoring division competes with Gastops in aerospace and industrial hydraulic and lubrication system health monitoring.

Direct peers

• TestOIL: TestOIL provides oil and fuel analysis services that overlap with Gastops's Laboratory Services and ChipCHECK offerings; the two companies also collaborate via the Pratt & Whitney Canada OilAT program.
• Bently Nevada (Baker Hughes): Baker Hughes's condition monitoring division offers vibration-based machinery monitoring and protection systems that overlap directly with Gastops's MetalSCAN oil debris and predictive maintenance offerings for rotating equipment in the same end markets (gas turbines, oil & gas, power).
• Spectro Scientific: Spectro manufactures on-site oil and wear debris analysis instruments (FluidScan, LaserNet, TruTaper) that compete directly with Gastops's ChipCHECK at-line laser spectroscopy analyzer for flight-line and on-site debris analysis.
• SKF (Condition Monitoring): SKF provides a broad condition monitoring portfolio (vibration, ultrasound, lubrication analysis) for industrial rotating equipment, directly competing with Gastops in wind turbine drivetrains and industrial gearboxes, and overlapping in aerospace bearing monitoring.
• Azima DLI: Azima DLI provides outsourced vibration-based condition monitoring and reliability services, competing with Gastops's ECA team and Connect subscription services in industrial rotating equipment fleets.

Market position

Strengths5 records

Weaknesses4 records

Competitive moat7 records

Key risks5 records

Key highlights7 records

Customer concentration

• LinkedInlinkedin.com/company/gastops
• Xx.com/gastops

Compliance4 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles12 records

Funding overview

Funding rounds2 records

Investors2 records

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Gastops