Controlsoft
Controlsoft is a privately held Irish industrial automation systems integrator, founded in 2007, that delivers bespoke turnkey PLC/SCADA, robotics, electrical, mechanical, and software solutions to enterprise customers in semiconductor, data centre, pharmaceutical, marine, and food and beverage industries.
- Company typePrivate
- Founded2007
- HeadquartersDundalk, Ireland
- Headcount11–50
- GTM typeB2B
- OfferingServices
What Controlsoft does
ControlSoft Automation Systems Limited is a privately held Irish industrial automation systems integrator founded in 2007 in Dundalk, Ireland by Dermot Carragher and Peter McGinnity. The company delivers bespoke turnkey automation solutions spanning factory floor to cloud, with cross-discipline capabilities in automation (PLC/PAC, SCADA/HMI), electrical design and panel building (using EPLAN), mechanical design (SolidWorks), machine building, software development, and simulation (Visual Components, Emulate3D). Its core technology stack integrates Allen Bradley ControlLogix PLCs, FactoryTalk SE/Historian, Siemens TIA Portal/Step7, KUKA robotics, and Otto Motors AMRs, with proprietary software including the ControlSoft Core Framework and the Smart Execution System launched in 2024.
ControlSoft serves enterprise customers primarily across semiconductor, data centre, and pharmaceutical verticals, with additional work in marine (XOCEAN's unmanned surface vessel fleet), food and beverage (Hilton Foods, Kerry Foods), water treatment (BWT), medical devices, and energy (Hanley Energy). Notable technical offerings include the AMHS solution (cleanroom-ready automated material handling compliant with SEMI E82/E84/E99 and ISO 3), the SkyBot 6-axis collaborative robot for wafer handling, and 21 CFR Part 11 validated pharmaceutical control systems. The company holds Rockwell Automation System Integrator Platinum and Siemens Solution Partner certifications—the two highest vendor partnership tiers in the industrial automation ecosystem.
Revenue is generated primarily through bespoke project-based professional services contracts (multi-year, quote-based pricing) covering design, build, install, commission, and validation, with ancillary hardware sales through in-house panel building and software licensing via the Smart Execution System. The company operates from offices in Dundalk (HQ), Limerick, Belfast (UK), and Beaverton, Oregon (USA), and has completed 1000+ projects and 500+ global deployments. Ownership is concentrated with the two co-founders, with growth funded through EU/Enterprise Ireland grants plus retained earnings rather than institutional equity capital.
Controlsoft firmographics
Firmographics- Name
- Controlsoft
- Legal name
- ControlSoft Automation Systems Limited
- Website
- https://controlsoft.ie
- Company type
- Private
- Founded year
- 2007
- Operating status
- Operating
- Headcount range
- 11–50 employees
- Short description
- Controlsoft is a privately held Irish industrial automation systems integrator, founded in 2007, that delivers bespoke turnkey PLC/SCADA, robotics, electrical, mechanical, and software solutions to enterprise customers in semiconductor, data centre, pharmaceutical, marine, and food and beverage industries.
- Ownership category
- akta.pro rank
Controlsoft industry classification
Industry- Product category
- Industrial Automation Systems Integration
- NAICS
- Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial Process Variables (334513), Relay and Industrial Control Manufacturing (335314), Other Measuring and Controlling Device Manufacturing (334519)
- SIC
- Industrial Instruments For Measurement, Display, And Control (3823), Measuring & Controlling Devices, Nec (3829), Switchgear & Switchboard Apparatus (3613)
- akta.pro primary industry
- Industrial Controllers & Control Systems (PLCs, PACs, CNC Controllers) (IMAHAHAH)
- akta.pro secondary industries
- Process & Batch Control Software (Recipe Management, ISA-88) (IMAGABAH), Industrial Control Panels & Enclosures (Panel Building, MCCs, Integration) (IMAGABAJ), Safety Instrumented Systems & Machine Safety Control (SIS, Safety PLCs, Relays) (IMAGABAF)
Keywords
Where Controlsoft is headquartered
LocationHeadquarters
- HQ city
- Dundalk
- HQ country
- Ireland
- HQ region
- Europe
Offices4 records
Markets served
Controlsoft business model
Business model- GTM type
- B2B
- Offering type
- Services
- Cost components
- Personnel, Operations, Supply Chain, Technology or R&D, Marketing or Sales, Infrastructure
Revenue model
- Automation Systems Integration: Custom automation solutions including PLC/PAC programming, SCADA/HMI development, robotics integration, and system commissioning. Project-based professional services delivered across multiple industries including semiconductor, pharmaceutical, data center, and marine.
- Turnkey Solutions: Complete bespoke automation solutions from concept to completion including machine building, electrical panel design and construction, mechanical design, and installation support. End-to-end delivery model with dedicated project management.
- Software Development: Custom software solutions for industrial processes including the proprietary Smart Execution System platform. Software manages, monitors, and controls industrial processes with tailored applications for specific customer needs.
- Panel Building and Electrical Services: In-house panel building workshop producing PLC/RIO panels, motor control panels, safety systems, and electrical panel upgrades. Uses EPLAN for 3D design and construction of control cabinets, switchgear systems, and power distribution solutions.
- Simulation Services: Advanced simulation tools enabling risk-free testing and optimisation of systems before implementation. Helps customers make informed decisions and reduce commissioning time.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Multi-year contract | Bespoke project-based pricing |
Go-to-market motion3 records
Distribution channels2 records
Marketing channels6 records
Controlsoft product offering
Product offeringCore offering
Controlsoft is a turnkey industrial automation systems integrator that designs, builds, and commissions bespoke automation solutions spanning PLC/PAC programming, SCADA/HMI, robotics, mechanical design, electrical panels, and custom software. It delivers complete projects from design consultation through installation, commissioning, and validation, and licenses proprietary software products including the Smart Execution System platform and ControlSoft Core Framework. Its solutions serve semiconductor manufacturing (AMHS, wafer handling, cleanroom automation), data centre facility monitoring, pharmaceutical process control, marine USV control, food & beverage production, and water treatment.
Product overview
ControlSoft operates as an industrial automation systems integrator delivering bespoke turnkey solutions from factory floor to cloud. The company provides a portfolio of automation, electrical, mechanical, and software services, including proprietary software products: the Smart Execution System (an in-house manufacturing execution platform) and the ControlSoft Core Framework (licensed software). The semiconductor solution suite includes AMHS, Middleware/SCADA, SkyBot cobot, Automatic Lot Box Opener, and Automatic Wafer ID Reader. The company also delivers industry-specific solutions for data center, pharmaceutical, marine, and life sciences sectors, supported by their panel building workshop and engineering teams.
Differentiator
Problem solved
Functional benefit
Brands
- Smart Execution System: A platform designed in-house by ControlSoft as a key software offering, enabling smarter and more efficient manufacturing operations.
- ControlSoft Core Framework
Products and services
- Smart Execution System In-house developed manufacturing execution platform for process digitization, real-time tracking, and operational efficiency optimisation across industrial environments. Designed for enterprise manufacturers seeking smarter operations and production intelligence.
- ControlSoft Core Framework Proprietary software framework providing the foundational architecture for Controlsoft's automation and control solutions, licensed to end users via the Controlsoft EULA. Non-exclusive, non-transferable license for use on customer devices.
- AMHS (Automated Material Handling System) Cleanroom-ready Automated Material Handling System for semiconductor manufacturers, providing wafer transport and storage with ISO 3 cleanroom compatibility and SEMI E82/E84/E99 compliance. Designed for installation within operating production environments.
- SkyBot Mobile Cobot 6-axis collaborative robot with mobile vehicle capability, 100kg payload capacity, and intelligent navigation for automated loading and unloading of process tools in semiconductor cleanroom environments.
- Middleware/SCADA for Semiconductor Real-time tracking and management system for AMHS, elevators, stockers, and robots, providing optimised throughput, live data visualisation, proactive maintenance diagnostics, and alarm reporting for swift issue resolution in semiconductor fabs.
- Turnkey Automation Integration Services Bespoke turnkey industrial automation integration services from concept through design, build, installation, commissioning, and validation. Includes PLC/PAC programming, SCADA/HMI development, robotics integration, and full project management for enterprise clients.
- Panel Building and Electrical Engineering Services Panel building and electrical engineering services from in-house workshop: PLC/RIO panels, motor control panels, safety systems, and electrical panel upgrades. Uses EPLAN for 3D design and construction of control cabinets, switchgear systems, and power distribution solutions.
- Custom Software Development Services Custom software solutions for industrial processes, managing, monitoring and controlling industrial processes with tailored applications for specific customer needs. Includes SCADA, MES, OEE, BI, and bespoke industrial applications.
- Simulation Services Advanced simulation services enabling risk-free testing and optimisation of systems before implementation, helping customers make informed decisions and reduce commissioning time. Powered by Visual Components and Emulate3D (by Rockwell Automation).
- Mechanical Design and Machine Building Services Mechanical design and machine building services from concept development through detailed design, documentation and manufacture. Uses SolidWorks for 3D modelling and supports full prototype to scale-up machine builds tailored to each project.
Quantifiable outcome
- 1000+ projects completed across multiple industries
- +3 more outcomes
Companies that use Controlsoft
Customer profileNamed customers12 records
Segments8 records
Ideal customer profiles4 records
Controlsoft technology and API
TechnologyTechnology focussed Yes
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature5 records
Controlsoft partnerships and signals
Strategic signalPartnerships
Eleven partnerships are on record, tiered core and standard.
- Rockwell AutomationcoreSystem Integrator Platinum partner - highest tier partnership. ControlSoft delivers automation solutions using Rockwell hardware including ControlLogix PLCs, FactoryTalk SE, FactoryTalk ViewPoint, and FactoryTalk Historian. Provides SCADA, HMI, and enterprise integration solutions.
- SiemenscoreSolution Partner with expertise in Siemens TIA Portal/Step7 and related automation products. Delivers solutions using Siemens PLCs, HMI, and process instrumentation for water treatment, food & beverage, and other industries.
- KUKA RoboticscoreRobotics partnership established 2013-2018 period. ControlSoft designs, develops, and deploys advanced robotic systems using KUKA robots. First robotics project completed during this period.
- EPLANcoreTechnology partner for electrical design using EPLAN software. Provides 3D design and construction of control cabinets, switchgear systems, and power distribution solutions.
- SolidWorksstandardTechnology partner using SolidWorks for mechanical design and 3D modelling. Supports detailed visualisation and documentation of automation projects.
- Visual ComponentsstandardPartner for simulation using Visual Components tools. Enables digital twin and simulation capabilities for testing and optimising systems before implementation.
- KeyencestandardTechnology partner appearing in partner logos section. Provides sensors, measurement systems, and industrial automation equipment integrated into ControlSoft solutions.
- FestostandardTechnology partner appearing in partner logos section. Provides pneumatic and electric automation technology integrated into ControlSoft automation solutions.
- SMCstandardTechnology partner appearing in partner logos section. Provides pneumatics, air preparation equipment, and industrial automation components.
- Otto MotorsstandardTechnology partner appearing in partner logos section. Provides autonomous mobile robots (AMRs) for material handling in industrial environments.
- Emulate3D by Rockwell AutomationstandardTechnology partner for digital twin and simulation software. Enables testing and optimisation of automation systems before physical implementation.
Scale indicators6 records
Recent moves11 records
Expansion highlights6 records
Controlsoft competitors and assessment
Company assessmentBroad incumbents
- Siemens Digital Industries: Siemens is a global industrial automation incumbent (TIA Portal, SIMATIC PLCs) and ControlSoft's other principal partner (Solution Partner). It competes for end-customer integration spend directly and through its own partner channel.
- Rockwell Automation: Rockwell Automation is the global leader in industrial automation and ControlSoft's primary technology partner (Platinum SI). It is comparable as a broad incumbent offering overlapping capabilities (controllers, MES, SCADA) and as a competing vendor of professional services to end customers.
- ABB Process Automation: ABB is a global automation incumbent competing in process control, robotics, and industrial software. Comparable to ControlSoft as a broad incumbent competing for end-customer integration and operational technology projects across process industries.
- Honeywell Process Solutions: Honeywell is a major industrial automation and process controls incumbent serving pharma, semiconductors, and process industries. Comparable as a broad incumbent competing for control-system, MES, and integration contracts in verticals where ControlSoft operates.
- Schneider Electric: Schneider Electric is a global automation and energy management incumbent (EcoStruxure platform, PLCs, SCADA). Comparable as a broad incumbent offering overlapping industrial automation, data centre, and process control capabilities.
Direct peers
- JR Automation (Hitachi): JR Automation is a large global SI acquired by Hitachi, designing and building automated manufacturing systems including robotics and material handling. Comparable to ControlSoft's AMHS, robotics, and machine-building capabilities but at significantly larger scale.
- Flexware Innovation: Flexware is a US-based Rockwell Automation System Integrator delivering custom automation, MES, and SCADA solutions across life sciences, food & beverage, and discrete manufacturing. Comparable to ControlSoft in being a mid-sized multi-vertical Rockwell SI with proprietary software offerings.
- Mangan Software Solutions: Mangan is a US Rockwell SI specialising in life sciences and process automation with proprietary software platforms. Comparable to ControlSoft's regulated-pharma focus and its in-house Smart Execution System software strategy.
- Maverick Technologies (a Rockwell Automation company): Maverick is one of the largest US-based Rockwell Platinum SI peers, acquired by Rockwell in 2023. Comparable to ControlSoft in partner tier and multi-vertical industrial integration focus, but with deeper US scale and direct alignment to Rockwell's strategy.
- Avanceon: Avanceon is a publicly listed industrial automation and systems integration firm with multi-region delivery and deep Rockwell/Siemens partnerships, comparable to ControlSoft in scope and partner-channel strategy. It serves similar process and discrete verticals across the Middle East, South Asia, and North America.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat4 records
Key risks6 records
Key highlights7 records
Customer concentration
Controlsoft social profiles
Digital presenceControlsoft compliance and trust
Trust signalCompliance2 records
Controlsoft financial estimates
Financial estimateRevenue estimate
Valuation estimate
Controlsoft leadership team
Management profileNumber of profiles
Profiles7 records
Controlsoft funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Controlsoft M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Controlsoft
What does Controlsoft do?
Controlsoft is a turnkey industrial automation systems integrator that designs, builds, and commissions bespoke automation solutions spanning PLC/PAC programming, SCADA/HMI, robotics, mechanical design, electrical panels, and custom software. It delivers complete projects from design consultation through installation, commissioning, and validation, and licenses proprietary software products including the Smart Execution System platform and ControlSoft Core Framework. Its solutions serve semiconductor manufacturing (AMHS, wafer handling, cleanroom automation), data centre facility monitoring, pharmaceutical process control, marine USV control, food & beverage production, and water treatment.
Is Controlsoft a public or private company?
Controlsoft is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was Controlsoft founded?
Controlsoft was founded in 2007. It employs 11 to 50 people.
Where is Controlsoft based?
Controlsoft is headquartered in Dundalk, Ireland, in the Europe region.
How does Controlsoft make money?
Five revenue lines are on record. Automation Systems Integration is the primary driver. The others are turnkey Solutions, software Development, panel Building and Electrical Services and simulation Services.
Who are Controlsoft's main competitors?
Broad incumbents on record are Siemens Digital Industries, Rockwell Automation, ABB Process Automation, Honeywell Process Solutions and Schneider Electric. Direct peers are JR Automation (Hitachi), Flexware Innovation, Mangan Software Solutions, Maverick Technologies (a Rockwell Automation company) and Avanceon.
Does Controlsoft have an API?
No public API is recorded for Controlsoft.
What industry is Controlsoft in?
Controlsoft's product category is Industrial Automation Systems Integration. Its primary akta.pro industry code is IMAHAHAH, Industrial Controllers & Control Systems (PLCs, PACs, CNC Controllers), with a secondary code of IMAGABAH, Process & Batch Control Software (Recipe Management, ISA-88). Its NAICS code is 334513 and its SIC code is 3823.