What Revere Plastics Systems does

Revere Plastics Systems is a privately held contract manufacturer specializing in custom plastic injection molding and value-add services for enterprise customers across multiple industrial end markets. Founded in 1972 and headquartered in Novi, Michigan, the company operates nine manufacturing facilities across the United States, Canada, and Mexico, deploying 265+ injection molding presses ranging from 25 to 3,300 tons of clamping force. Approximately 85% of its business includes value-add services such as welding (vibration, ultrasonic, spin, power, hot plate, IR), automated and robotic assembly, in-mold decorating, leak testing, vision inspection, laser etching, and pad printing. The company also differentiates through engineering capabilities, including mold flow simulation, part consolidation design, and metal-to-plastic conversion.

Revere serves customers in automotive (Fiat Chrysler, Dura Automotive, Tyco), appliance (Whirlpool, GE), outdoor power equipment (Briggs & Stratton), medical, HVAC, consumer goods, agriculture, recreational vehicles, and solar energy. Its Tier 1 automotive entry came through the January 2019 acquisition of Sur-Flo Plastics & Engineering's Fraser, Michigan facility, which added large-tonnage molding capability for fascia brackets, radiator supports, and exterior appliques. The company manufactures the Powerhouse 3.0 In-Roof Solar Shingle under license from RGS Energy, distributed by Plan A Solar, representing a non-traditional consumer-facing product extension.

The business model is B2B custom manufacturing with quote-based pricing, direct sales led by a dedicated sales engineering group, and no channel partners. The company is owned by French private equity firm Ardian (since 2017), which has funded an aggressive M&A strategy targeting 1-2 acquisitions annually. Revere is ranked among the top 50 plastic injection molders in North America by total sales, with estimated 2019 revenue of $255 million and a workforce of more than 1,200 employees as of the most recent disclosures.

Name

Revere Plastics Systems

Legal name

Revere Plastics Systems, LLC

Website

http://www.revereplasticssystems.com/

Company type

Private

Founded year

2007

Operating status

Operating

Headcount range

1,001–5,000 employees

Short description

Revere Plastics Systems is a privately held, Ardian-owned contract plastic injection molder operating nine North American facilities with 265+ presses, serving enterprise customers in automotive, appliance, outdoor power equipment, medical, HVAC, and solar end markets with value-added molding, assembly, welding, and decoration services.

Ownership category

akta.pro rank

Headquarters

HQ city

Clyde

HQ country

United States

HQ region

North America

Offices10 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Supply Chain, Infrastructure, Technology or R&D, Operations, Marketing or Sales

Revenue model

1. Plastic Injection Molding Services: Core revenue from custom plastic injection molding services with presses ranging from 25 to 3,300 tons. Manufacturing capabilities include value-add plastic injection molding, welding, assembly, decoration and testing.
2. Value-Added Assembly and Services: Approximately 85% of business features some sort of value-add including assembly, welding, decoration and testing services. Part consolidation design reducing multiple parts to one, reducing tool investment, production and assembly costs.

Go-to-market motion1 record

Distribution channels1 record

Marketing channels5 records

Core offering

Revere Plastics Systems is a custom plastic injection molding manufacturer operating 265+ presses from 25 to 3,300 tons across nine North American facilities. Approximately 85% of its business includes value-added services such as welding, assembly, decoration, and testing. The company also manufactures the Powerhouse 3.0 in-roof solar shingle product through a partnership with RGS Energy and Plan A Solar.

Product overview

Revere Plastics Systems is a plastic injection molding services provider offering a comprehensive portfolio of manufacturing solutions. The core offering consists of plastic injection molding services with value-added capabilities including welding, assembly, decoration, and testing. The company employs a 'Flexible Thinking' methodology encompassing Flexible Design, Flexible Delivery, and manufacturing expertise. Notable products include Powerhouse™ 3.0 Solar Shingles, an in-roof solar shingle system manufactured by Revere and distributed by Plan A Solar. Manufacturing capabilities span stack molding, tandem molding, insert molding, multi-shot molding, and vertical molding processes across multiple North American facilities.

Differentiator

Problem solved

Functional benefit

Brands

• Powerhouse™: In-Roof Solar Shingle system - a roofing shingle that also functions as a solar panel. Distributed by Plan A Solar. Powerhouse 3.0 reintroduced in 2023.

Products and services

• Plastic Injection Molding Services Custom plastic injection molding services using 265+ presses ranging from 25 to 3,300 tons across nine North American facilities. Includes value-add capabilities such as welding, assembly, decoration, in-mold decorating/labeling, and testing. Techniques include stack molding, tandem molding, insert molding, multi-shot molding, vertical press molding, and mold flow simulation.
• Powerhouse 3.0 Solar Shingles An in-roof solar shingle system that installs like a traditional asphalt roofing shingle yet functions as a solar panel to generate substantial electrical energy. Revere manufactures the product; Plan A Solar distributes and supports installation. Original technology licensed from Dow Chemical via RGS Energy.
• Value-Add Assembly, Welding, Decoration and Testing Services Approximately 85% of Revere's business includes value-add services beyond pure molding: assembly (automated and hand), welding (vibration, ultrasonic, spin, power, hot plate, IR), laser etching, pad printing, in-mold decorating, heat staking, leak testing, vision inspection, robotic assembly, riveting, bearing insertion, and special packaging for OEM customers.

Quantifiable outcome

• 85% of business features value-add services (not just molding and shipping)
• +4 more outcomes

Named customers7 records

Segments10 records

Ideal customer profiles3 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature9 records

Partnerships

Three partnerships are on record, tiered core and minor.

• Plan A SolarcoreChannel Partner/ Reseller/ Distributor · 24 February 2023Distribution and installation partner for Powerhouse 3.0 Solar Shingles. Plan A Solar provides all-in-one installation as well as warranty support for homeowners purchasing the solar roofing product.
• RGS EnergycoreStrategic or Co-development Partner · 28 June 2018Partnership for manufacturing Powerhouse solar shingles. RGS Energy (NASDAQ:RGSE) is the exclusive worldwide manufacturer of the POWERHOUSE solar shingle system using technology developed by Dow Chemical. Revere committed resources to support up to $138 million in estimated annual POWERHOUSE revenue. Revere rejoined as manufacturing partner in 2023 for Powerhouse 3.0 reintroduction.
• Creative Liquid Coatings Inc.minorStrategic or Co-development Partner · 28 June 2018First injection molding partner for Powerhouse solar shingles before Revere joined as second molder. Located in Kendallville, Indiana.

Scale indicators11 records

Recent moves9 records

Expansion highlights7 records

Broad incumbents

• Faurecia: Faurecia (now FORVIA) is a global automotive technology supplier with significant plastics and interior systems operations. Comparable in scale and customer overlap with Revere's automotive interior and exterior offerings.
• Plastic Omnium: Plastic Omnium is a French-headquartered global supplier of automotive plastic parts including bumpers, fuel systems, and exterior modules. Comparable Tier 1 automotive plastics supplier serving similar OEM customers.
• AptarGroup: AptarGroup is a global manufacturer of dispensing systems and plastic components serving consumer goods, beauty, and pharmaceutical markets. Comparable plastic injection molding at scale with value-add assembly capabilities.
• Magna International: Magna is a global Tier 1 automotive supplier with extensive plastics capabilities including exterior and interior components. Comparable large-tonnage molding capabilities and similar automotive customer overlap (FCA, GM, etc.).
• Berry Global Group: Berry Global is a major publicly traded plastics manufacturer with injection molding capabilities across consumer packaging and engineered materials. Comparable scale and multi-site manufacturing footprint across North America.

Direct peers

• Plastic Components Inc. Plastic Components Inc. is a US injection molder serving automotive, appliance, and consumer markets. Comparable Tier 1/Tier 2 supplier position with value-add assembly services.
• Tessy Plastics: Tessy Plastics is a US-based custom plastic injection molder with multiple manufacturing locations and a comparable service offering including molding, assembly, and decoration. Similar mid-size industrial customer base in automotive, medical, and consumer products.
• EVCO Plastics: EVCO Plastics is a privately held custom injection molder with global manufacturing footprint serving medical, industrial, and consumer markets. Comparable in scale and multi-site strategy, with similar value-added assembly capabilities.
• Techniplas: Techniplas is a direct competitor in plastic injection molding for automotive and industrial markets. Revere actually acquired two Techniplas facilities out of bankruptcy in 2020, indicating direct overlap in product portfolio and customer base.
• Plastikon Industries: Plastikon is a plastic injection molding and contract manufacturer serving medical, automotive, and consumer industries. Comparable service mix including molding, assembly, and packaging.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks6 records

Key highlights7 records

Customer concentration

• Facebookfacebook.com/ReverePlasticsSystems
• LinkedInlinkedin.com/company/revere-plastics-systems

Revenue estimate

Valuation estimate

Number of profiles

Profiles7 records

Subsidiaries6 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A1 record

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Revere Plastics Systems