EVCO Plastics
EVCO Plastics is a privately held custom plastic injection molder operating 13 facilities across the US, Mexico, and China with 270 molding machines up to 4,400 tons, serving enterprise OEMs in medical, automotive, packaging, and industrial sectors through direct field sales and contract manufacturing.
- Company typePrivate
- Founded1964
- HeadquartersDe Forest, United States
- Headcount1,001–5,000
- GTM typeB2B
- OfferingHardware or Manufacturing
What EVCO Plastics does
EVCO Plastics is a privately held custom plastic injection molding manufacturer founded in 1964 by Don Evans in DeForest, Wisconsin. Operating as Don Evans, Inc., the company runs 13 facilities across the United States, Mexico, and China, employing 2,000+ people and operating 270 injection molding machines ranging from 28 to 4,400 tons of clamping force. The company serves enterprise OEMs across five primary verticals: Medical & Healthcare, Large Parts, Plastic Packaging, Consumer Products, and Industrial Products, with an additional focus on Off-Highway & Heavy Equipment applications.
The company's core offering is custom plastic injection molding supported by an integrated engineering services stack: Design for Manufacturability (DFM), Scientific Injection Molding, Tooling & Mold Building, Materials Selection, Metrology, and Robotics & Automation (120+ robots company-wide). Advanced process capabilities include gas-assist molding, multi-shot molding, LSR molding, insert and overmolding, in-mold decorating, stack molds, and thin-wall packaging. Two ISO Class 8 clean rooms, FDA registration, and cGMP compliance support the medical device vertical. The Five Keys to Success methodology and Early Supplier Involvement model embed EVCO into OEM design phases.
Revenue is generated through quote-based per-part manufacturing fees and contract manufacturing services, with payment terms typically Net 30. Molds are priced under a milestone structure (50% down, 40% at sample, 10% at approval). The go-to-market is enterprise direct field sales targeting OEMs seeking global manufacturing flexibility. Molds designed in the US or China run interchangeably across any global facility, enabling customers to optimize production based on labor cost and shipping economics. EVCO was certified as a Women's Business Enterprise (WBENC) in 2025.
EVCO Plastics firmographics
Firmographics- Name
- EVCO Plastics
- Legal name
- Don Evans, Inc.
- Website
- https://evcoplastics.com
- Company type
- Private
- Founded year
- 1964
- Operating status
- Operating
- Headcount range
- 1,001–5,000 employees
- Short description
- EVCO Plastics is a privately held custom plastic injection molder operating 13 facilities across the US, Mexico, and China with 270 molding machines up to 4,400 tons, serving enterprise OEMs in medical, automotive, packaging, and industrial sectors through direct field sales and contract manufacturing.
- Ownership category
- akta.pro rank
EVCO Plastics industry classification
Industry- Product category
- Custom Plastic Injection Molding & Contract Manufacturing
- NAICS
- All Other Plastics Product Manufacturing (326199), Plastics Product Manufacturing (3261), Plastics and Rubber Products Manufacturing (326), Other Plastics Product Manufacturing (32619)
- SIC
- Plastics Products, Nec (3089), Miscellaneous Plastics Products (3080)
- akta.pro primary industry
- Custom Injection Molding & Contract Manufacturing (Job Shops/CMs) (IMANAFAJ)
- akta.pro secondary industries
- Medical & Life Sciences Injection Molding (Devices, Diagnostics, Cleanroom) (IMANAFAC), Automotive & Transportation Injection Molded Parts (IMANAFAB), Industrial & Machinery Injection Molded Components (Gears, Wear Parts) (IMANAFAF), Electrical & Electronics Injection Molded Components (Connectors, Housings) (IMANAFAD), Packaging Injection Molding (Caps, Closures, Thin-Wall, IML) (IMANAFAA)
Keywords
Where EVCO Plastics is headquartered
LocationHeadquarters
- HQ city
- De Forest
- HQ country
- United States
- HQ region
- North America
Offices10 records
Markets served
EVCO Plastics business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Personnel, Infrastructure, Supply Chain, Technology or R&D, Operations, Marketing or Sales
Revenue model
- Custom Injection Molding Manufacturing: EVCO manufactures custom plastic injection molded parts and assemblies for OEMs. Revenue is earned through per-part production fees based on customer specifications, materials, mold complexity, and production volume. The company handles full contract manufacturing including materials sourcing, molding, assembly, packaging, and distribution.
- Contract Manufacturing Services: Provides integrated contract manufacturing to OEMs, sourcing materials and parts, molding and assembling plastic components, and packaging and shipping finished assemblies or products. Enables OEMs to focus on strategy and sales.
- Tooling & Mold Building: Molds are built and sampled in China under EVCO program management, with final Production Part Approval Process (PPAP) completed at the manufacturing facility. Mold costs are priced separately (50% down, 40% at initial sample, 10% final payment).
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Pay-as-you-go | Custom injection molding manufacturing - quote-based pricing tailored to each project |
Go-to-market motion2 records
Distribution channels3 records
Marketing channels9 records
EVCO Plastics product offering
Product offeringCore offering
EVCO Plastics is a global custom plastic injection molding manufacturer serving enterprise OEMs with the design, tooling, molding, assembly, packaging, and distribution of plastic parts and assemblies. Operating 13 facilities across the US, Mexico, and China with 270 molding machines ranging from 28 to 4,400 tons, the company provides contract manufacturing alongside specialized expertise for medical, large parts, packaging, consumer, industrial, and off-highway/heavy equipment applications.
Product overview
EVCO Plastics is a global custom plastic injection molding company offering a comprehensive portfolio of manufacturing services and specialized capabilities. The core offering is custom plastic injection molding, supported by extensive engineering and design services including Design for Manufacturability (DFM), Materials Selection, Scientific Injection Molding, Metrology, and Robotics & Automation. The company operates specialized vertical expertise divisions for Medical & Healthcare (with ISO Class 8 clean rooms), Large Parts, Plastic Packaging, Consumer Products, and Industrial Products. EVCO provides value-added services including Tooling & Mold Building, Prototyping, Metal to Plastic Conversion, Contract Manufacturing, and EV-PAC returnable packaging. Advanced process capabilities include Gas Assist Molding, Multi-Shot Molding, Insert Molding, Overmolding, In-Mold Decorating & Labeling, Molded-In Color, Liquid Silicone Rubber (LSR) Injection Molding, Stack Molds, and Thin Wall Packaging, complemented by secondary operations like UV Coating. The company operates 13 facilities across the US, Mexico, and China, offering global project management with localized manufacturing.
Differentiator
Problem solved
Functional benefit
Products and services
- Plastic Injection Molding Custom plastic injection molding services with over 60 years of experience, partnering with OEMs worldwide to design and mold custom plastic parts and assemblies across 270 molding machines (28 to 4,400 tons).
- Contract Manufacturing Complete contract manufacturing service enabling OEMs to source materials, mold and assemble plastic components, and package and ship finished assemblies or products globally across US, Mexico, and China facilities.
- Tooling & Mold Building
- Medical Injection Molding Medical injection molding and contract manufacturing with ISO Class 8 clean rooms at MED and China facilities, FDA registered, cGMP compliant, and ISO 13485 and 9001 certified for medical disposables, devices, packaging, instruments, and plastic components.
- Large Parts Injection Molding
- EV-PAC Returnable Packaging
- Prototyping Injection molding prototyping service using Selective Laser Sintering (SLS), Stereolithography (SLA), Fused Deposition Modeling (FDM), quick lead time tooling, and prototype molds to accelerate product development.
- Metal to Plastic Conversion Conversion of metal components and assemblies to plastic to improve products, reduce costs, and streamline manufacturing processes, utilizing gas-assist molding to reduce part weight by up to 40% and eliminate corrosion issues.
Quantifiable outcome
- Placed among top 35% globally in EcoVadis sustainability assessment, earning Bronze Rating
- +6 more outcomes
Companies that use EVCO Plastics
Customer profileNamed customers3 records
Segments6 records
Ideal customer profiles5 records
EVCO Plastics technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature5 records
EVCO Plastics partnerships and signals
Strategic signalPartnerships
One partnership is on record.
- FictivcoreIn April 2025, Fictiv formed a strategic partnership with EVCO Plastics to expand injection molding services globally. This partnership extends Fictiv's digital manufacturing platform with EVCO's injection molding capabilities, enabling broader service offerings to customers worldwide.
Scale indicators7 records
Recent moves26 records
Expansion highlights5 records
EVCO Plastics competitors and assessment
Company assessmentDirect peers
- Phillips-Medisize: Phillips-Medisize (owned by Molex) is a global contract manufacturer specializing in medical device and drug delivery injection molding, with ISO 13485 certified clean room facilities — directly comparable to EVCO's MED division in customer base, regulatory profile, and global footprint.
- Mack Molding: Mack Molding is a US-based custom injection molder with strong medical and industrial vertical focus, operating multiple facilities with similar capabilities in large-part molding, insert molding, and contract manufacturing — directly comparable to EVCO on size, vertical mix, and OEM customer profile.
- Tessy Plastics: Tessy Plastics is a privately held custom injection molder serving medical, automotive, and industrial OEMs with multiple US facilities and contract manufacturing services — directly comparable to EVCO on business model, end-market mix, and scale.
- Protolabs: Protolabs offers on-demand custom injection molding alongside CNC, 3D printing, and sheet metal — directly comparable to EVCO's prototyping and short-run molding services, with a digital ordering platform similar to Fictiv.
- Plastikon Healthcare: Plastikon Healthcare is a contract injection molder focused on medical devices and diagnostics with FDA-registered, ISO 13485 certified clean room facilities — directly comparable to EVCO's MED division on medical vertical focus and regulatory certifications.
- PTI Engineered Plastics: PTI Engineered Plastics is a US custom injection molder serving medical, defense, and industrial OEMs with engineering and contract manufacturing services — comparable to EVCO on capability breadth and OEM-focused service model.
- Mar-Lee Companies: Mar-Lee Companies is a custom injection molder serving medical, industrial, and consumer OEMs with multiple US facilities and contract manufacturing capabilities — comparable to EVCO on size, vertical mix, and integrated tooling/molding offering.
- Bemis Manufacturing: Bemis Manufacturing is a family-owned custom injection molder with global operations producing large molded components and contract manufactured assemblies — comparable to EVCO on private/family ownership structure, large-part capability, and OEM contract manufacturing model.
Emerging players
- Fictiv: Fictiv operates a digital manufacturing platform that aggregates custom injection molding capacity (and EVCO is now a partner) — comparable as a channel for on-demand injection molding services, though Fictiv itself does not own production assets.
- Xometry: Xometry operates an on-demand digital manufacturing marketplace that includes custom injection molding services — comparable to the Fictiv channel that EVCO now accesses, representing a similar emerging digital procurement model rather than a directly competing asset-heavy manufacturer.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat6 records
Key risks6 records
Key highlights7 records
Customer concentration
EVCO Plastics social profiles
Digital presenceEVCO Plastics compliance and trust
Trust signalCompliance11 records
EVCO Plastics financial estimates
Financial estimateRevenue estimate
Valuation estimate
EVCO Plastics leadership team
Management profileNumber of profiles
Profiles2 records
EVCO Plastics subsidiaries and ownership
Company hierarchySubsidiaries1 record
EVCO Plastics funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
EVCO Plastics M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about EVCO Plastics
What does EVCO Plastics do?
EVCO Plastics is a global custom plastic injection molding manufacturer serving enterprise OEMs with the design, tooling, molding, assembly, packaging, and distribution of plastic parts and assemblies. Operating 13 facilities across the US, Mexico, and China with 270 molding machines ranging from 28 to 4,400 tons, the company provides contract manufacturing alongside specialized expertise for medical, large parts, packaging, consumer, industrial, and off-highway/heavy equipment applications.
Is EVCO Plastics a public or private company?
EVCO Plastics is a private company. It is classified as family owned and is currently operating.
When was EVCO Plastics founded?
EVCO Plastics was founded in 1964. It employs 1,001 to 5,000 people.
Where is EVCO Plastics based?
EVCO Plastics is headquartered in De Forest, United States, in the North America region.
How does EVCO Plastics make money?
Three revenue lines are on record. Custom Injection Molding Manufacturing is the primary driver. The others are contract Manufacturing Services and tooling & Mold Building.
Who are EVCO Plastics's main competitors?
Direct peers on record are Phillips-Medisize, Mack Molding, Tessy Plastics, Protolabs, Plastikon Healthcare, PTI Engineered Plastics, Mar-Lee Companies and Bemis Manufacturing. Emerging players are Fictiv and Xometry.
Does EVCO Plastics have an API?
No public API is recorded for EVCO Plastics.
What industry is EVCO Plastics in?
EVCO Plastics's product category is Custom Plastic Injection Molding & Contract Manufacturing. Its primary akta.pro industry code is IMANAFAJ, Custom Injection Molding & Contract Manufacturing (Job Shops/CMs), with a secondary code of IMANAFAC, Medical & Life Sciences Injection Molding (Devices, Diagnostics, Cleanroom). Its NAICS code is 326199 and its SIC code is 3089.