Beacon MedTech Solutions

Name

Beacon MedTech Solutions

Legal name

Beacon MedTech Solutions

Website

https://beaconmedtech.com

Company type

Private

Founded year

1984

Operating status

Operating

Headcount range

251–500 employees

Ownership category

akta.pro rank

Product category

Contract Plastics Manufacturing

NAICS

Surgical and Medical Instrument Manufacturing (339112), Medical Equipment and Supplies Manufacturing (3391)

SIC

Plastics Products, Nec (3089), Surgical & Medical Instruments & Apparatus (3841)

akta.pro primary industry

Medical & Life Sciences Injection Molding (Devices, Diagnostics, Cleanroom) (IMANAFAC)

akta.pro secondary industries

Sterile & Aseptic Medical Packaging (Pouches, Wraps, Sterile Barriers) (IMALAIAB), Medical Device Packaging (Trays, Clamshells, Kits) (IMALAIAD)

Keywords

• Contract plastics manufacturing
• Precision injection molding
• Medical device components
• Liquid silicone molding
• Cleanroom manufacturing

Headquarters

HQ city

Leominster

HQ country

United States

HQ region

North America

Offices2 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Technology or R&D, Infrastructure, Supply Chain, Marketing or Sales

Revenue model

1. Contract Manufacturing Services: Beacon MedTech Solutions generates revenue primarily through contract manufacturing of custom-engineered precision thermoplastic and liquid silicone rubber (LSR) components and assemblies for Medical, Bio-Pharma, Life Sciences, and Aerospace/Defense markets. Revenue is derived from long-term OEM partnerships, program-based contracts, and tooling/transfer programs. The company operates as a value-chain innovator offering DFMA, tooling, molding, and assembly services under one roof.
2. Custom Precision Components & Assemblies: Revenue from the production of precision injection-molded parts, sub-assemblies, and fully assembled products. Programs span from initial design for manufacturability through scale-up production, with pricing based on complexity, volume, material selection, and cleanroom requirements. Typically structured as multi-year manufacturing agreements with OEM customers.

Pricing tiers

Go-to-market motion2 records

Distribution channels1 record

Marketing channels4 records

Core offering

Beacon MedTech Solutions is a vertically integrated contract plastics manufacturer that produces custom-engineered precision thermoplastic and liquid silicone rubber (LSR) components and assemblies for Medical, Bio-Pharma, Life Sciences, and Aerospace/Defense OEMs. Services span design for manufacturability (DFM), in-house tooling, precision injection molding in Class 7 and Class 8 cleanrooms, post-molding assembly, and manufacturing transfer programs, delivered from a 110,000-square-foot ISO 13485:2016-certified, ITAR-registered facility in Leominster, Massachusetts.

Product overview

Beacon MedTech Solutions is a vertically integrated contract manufacturing organization offering a comprehensive suite of precision manufacturing services. The portfolio centers on liquid silicone rubber (LSR) injection molding and precision thermoplastic injection molding as the core manufacturing capabilities, supported by in-house tooling/moldmaking services, post-molding assembly, manufacturing transfer programs, and engineering/DFM expertise. These manufacturing services serve three primary market verticals: Bio-Pharma System Components (including Single-Use Technologies for bioprocessing), Life Sciences and Medical Applications (Class II medical devices), and Aerospace/Defense & Technology Components. The company operates a 110,000+ square foot ISO 13485:2016 and ISO 9001:2015-certified facility with Class 7 and 8 cleanrooms, providing pellet-to-part traceability for complex assemblies. The company was formerly Built-Rite, Reliance & LSR Engineering and Acromatic Plastics, now part of Beacon Manufacturing Group.

Differentiator

Problem solved

Functional benefit

Products and services

• Liquid Silicone Rubber (LSR) Injection Molding Precision liquid silicone rubber injection and compression molding services performed in dedicated Class 7 and Class 8 cleanroom environments, supporting medical, bio-pharma, and life sciences applications with biocompatible materials ranging from 20-80 durometer. Includes two-shot and overmolding techniques, flash prevention, and implantable-grade silicone selection.
• Precision Thermoplastic Injection Molding Advanced thermoplastic injection molding including insert and overmolding capabilities, with capacity in Class 7 and Class 8 cleanroom and non-cleanroom environments for medical and technical applications.
• Tooling Services In-house moldmaking and mold design competencies including mold flow simulation, design, and manufacturing to support consistent molding of complex parts.
• Post-Molding Assembly Services Vertical integration of engineering, manufacturing and complex assembly under one roof including mechanical assembly, ultrasonic welding, adhesive bonding, heat staking, laser marking, and custom packaging.
• Manufacturing Transfer Programs Seamless transfer of molding programs with in-house process improvement, tool repair, validation, and full production launch support for reshoring or supplier transition scenarios.
• Engineering and Design for Manufacturability Services Part design and modeling, design for manufacturability (DFM), and materials processing expertise to optimize product development and production efficiency for OEM customers.

Quantifiable outcome

• Improved part yield and reduced scrap through tooling optimization and process engineering
• +4 more outcomes

Segments3 records

Ideal customer profiles3 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature5 records

Partnerships

Four partnerships are on record, tiered core and minor.

• KIFFIK BiomedicalcoreStrategic or Co-development Partner · 16 April 2026KIFFIK Biomedical has established a strategic partnership with Beacon MedTech Solutions to commercialize its K-EXP(TM) platform. The partnership enables Beacon MedTech to leverage its vertically integrated manufacturing capabilities to support the scale-up and production of KIFFIK Biomedical's K-EXP(TM) platform for medical applications. The K-EXP platform represents a new product line in the medical device space, with Beacon providing manufacturing expertise from design through assembly.
• Sumitomo (SHI) DemagcoreTechnology or Integration · 3 February 2022Partnership agreement for injection molding presses to support increased production in Beacon MedTech's 110,000 sq. ft. facility. Sumitomo (SHI) Demag provides technologically advanced all-electric SE-EV-A series injection molding machines with direct-drive servo motors, mold parallelism, front flow control (FFC), interchangeable screw/barrels, and easy automation integration. Partnership enables customization of presses to meet demanding medical product specifications. Additional presses planned for installation in H1 2022.
• FORGE ImpactminorOthersBeacon MedTech Solutions is listed as a 'Proud Partner' of FORGE Impact on its website. FORGE Impact is a manufacturing ecosystem or industry organization with which Beacon maintains a partnership relationship.
• QMed+minorOthersBeacon MedTech Solutions is listed as a partner on QMed.com (QMed+) — a medical device industry directory or supplier platform. This is a marketplace listing rather than a strategic partnership.

Scale indicators4 records

Recent moves7 records

Direct peers

• Phillips-Medisize: A large medical contract manufacturer (Molex subsidiary) offering drug delivery, medical device, and in-vitro diagnostics solutions. Directly comparable as a vertically integrated medical plastics CMO serving biopharma and medtech OEMs with engineering, tooling, molding, and assembly.
• Westfall Technik: A medical plastics contract manufacturer with deep LSR and thermoplastic molding capabilities. Multiple Beacon MedTech leaders previously worked at Westfall, underscoring direct operational and customer overlap as medical CMOs.
• Viant Medical: A pure-play medical device contract manufacturer with vertically integrated capabilities from design through sterilization. Comparable as a medical-focused plastics and assembly CMO serving Class II/III device OEMs.
• J-PAC Medical: A medical device contract manufacturer specializing in single-use devices, assembly, packaging, and sterilization. Comparable as a smaller, niche medical CMO serving diagnostics and surgical device OEMs.
• Tessy Plastics: A custom injection molder with significant medical, diagnostics, and consumer packaging exposure. Comparable as a plastics CMO offering LSR and thermoplastic capabilities with in-house tooling and assembly.
• Trelleborg Healthcare & Medical: A global LSR and polymer molding specialist serving medical device and pharmaceutical customers. Comparable as a deep-expertise LSR manufacturer competing for medical molding and silicone-overmolded device programs.
• NP Medical: A medical device contract manufacturer specializing in fluid handling and injection-molded disposables for biopharma and patient care. Comparable as a smaller medical plastics CMO with similar ISO 13485-certified cleanroom molding operations.

Broad incumbents

• Helix Medical (Freudenberg Medical): A global medical device and pharmaceutical manufacturer (part of Freudenberg) specializing in LSR/silicone molding and assembly. Comparable as a larger incumbent LSR CMO with broader geographic reach and customer base.
• Catalent: A large CDMO offering softgel, biologics, and drug delivery manufacturing with plastics-based device capabilities. Comparable as a broad incumbent that competes for biopharma device and single-use technology programs.
• Jabil Healthcare: A global contract manufacturer with substantial medical and life sciences capabilities including injection molding and assembly. Comparable as a broad incumbent that competes on scale, multi-site redundancy, and integrated supply chain.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat6 records

Key risks6 records

Key highlights7 records

Customer concentration

Compliance3 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles8 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Beacon MedTech Solutions