What Tessy Plastics Corporation does

Tessy Plastics Corporation is a family-owned custom contract manufacturer founded in 1973 by Henry Beck in Elbridge, New York, and now led by his son Roland Beck as CEO. The company specializes in plastics processing, complex assembly, precision tooling, and automation design and build, delivering end-to-end solutions from concept design through going-to-market for Fortune 100 medical device companies, Fortune 100 consumer goods companies, and pharmaceutical and diagnostic firms. Tessy operates through three core market verticals — Medical Device Manufacturing, Pharmaceuticals & Diagnostics, and Consumer Product & Consumer Healthcare — and three wholly owned subsidiaries: Tessy Automation (Meadville, PA; founded 1983), Tessy Tooling (Erie, PA; added 2019), and Tessy Plastics Shanghai, Ltd. (two facilities in Pudong, China).

Tessy's technology base spans plastic injection molding (400+ machines), micro molding (40+ machines, tolerances to .0005mm), liquid silicone rubber (LSR) molding (200M+ annual units, up to 64 cavities), and proprietary processes including laser welding (150 parts-per-minute medical assembly), ultrasonic microfluidic processing (.0005 accuracy), ultrasonic polycarbonate forming, and PCR resin blending. The company runs 130+ automation cells, 320,000 sq. ft. of ISO Class 7 and 8 cleanroom manufacturing, and 3.2M+ sq. ft. of FDA/GMP-compliant facilities across nine Central New York locations, two Pennsylvania facilities, and two China sites. Quality systems are certified to ISO 13485:2016, ISO 14001:2015, SQF, FDA/GMP (21CFR820), and AIB, with EcoVadis Gold Medal status in 2023, 2024, and 2025.

The business model is direct enterprise contract manufacturing: Tessy sells through dedicated account managers and program teams to large OEM customers under quote-based, project-priced contracts (no public pricing). Revenue is generated through manufacturing fees tied to volume, complexity, and tooling requirements, with the company managing full lifecycle services including packaging, distribution, lot traceability, and inventory safety stock. The company employs 1,900+ people globally, including 230+ engineers in R&D, and is privately held with no external institutional investment or public listing evidenced.

Name

Tessy Plastics Corporation

Legal name

Tessy Plastics Corporation

Website

https://tessy.com

Company type

Private

Founded year

1973

Operating status

Operating

Headcount range

1,001–5,000 employees

Short description

Tessy Plastics Corporation is a family-owned custom contract manufacturer specializing in plastics processing, complex assembly, precision tooling, and automation design, serving Fortune 100 medical device, pharmaceutical, diagnostics, and consumer goods companies across the US and China.

Ownership category

akta.pro rank

Product category

Plastic Contract Manufacturing

NAICS

Plastics Product Manufacturing (3261), All Other Plastics Product Manufacturing (326199), Other Plastics Product Manufacturing (32619)

SIC

Plastics Products, Nec (3089), Miscellaneous Plastics Products (3080)

akta.pro primary industry

Custom Injection Molding & Contract Manufacturing (Job Shops/CMs) (IMANAFAJ)

akta.pro secondary industries

Consumer Products Injection Molding (Housewares, Toys, Personal Care) (IMANAFAE), Packaging Injection Molding (Caps, Closures, Thin-Wall, IML) (IMANAFAA)

Keywords

• Plastic injection molding
• Contract manufacturing services
• Medical device manufacturing
• Precision tooling solutions
• Custom automation design

Headquarters

HQ city

Skaneateles

HQ country

United States

HQ region

North America

Offices6 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Infrastructure, Technology or R&D, Supply Chain, Marketing or Sales

Revenue model

1. Contract Manufacturing Services: Custom contract manufacturing for plastic components, complex assembly, precision tooling, and automation design/build. Revenue generated through manufacturing fees for produced components and assemblies, with pricing based on volume, complexity, and tooling requirements.

Pricing tiers

Go-to-market motion1 record

Distribution channels2 records

Marketing channels4 records

Core offering

Tessy Plastics Corporation is a custom contract manufacturer specializing in plastics processing, complex assembly, precision tooling, and automation design and build. The company delivers end-to-end manufacturing solutions from concept design through going-to-market for Fortune 100 consumer goods companies and major medical device and pharmaceutical clients. Operations span injection molding, micro molding, LSR molding, technical manufacturing for healthcare, and full lifecycle management including packaging and distribution.

Product overview

Tessy Plastics Corporation is a family-owned custom contract manufacturer specializing in plastics processing, complex assembly, precision tooling, and automation design and build. The company operates as a unified platform offering end-to-end manufacturing solutions: Contract Manufacturing serves as the core service, supported by Technical Manufacturing for healthcare solutions, Injection Mold Design (including micro molding and LSR), Advanced Quality Control, and Advanced Research & Development. The portfolio includes Custom Engineering Solutions, Fabrication, Post-Molding Operations, Lifecycle Management, and Continuous Improvement services. The company serves three primary market verticals: Medical Device Manufacturing, Pharmaceuticals & Diagnostics Manufacturing, and Consumer Product & Consumer Healthcare Manufacturing. Two key subsidiaries—Tessy Automation (custom automation solutions) and Tessy Tooling (precision tooling)—provide specialized capabilities. With over 400 injection molding machines and 130+ automation cells across facilities in New York, Pennsylvania, and China totaling 3.2M+ sq. ft., Tessy delivers vertically integrated manufacturing from concept to finished product.

Differentiator

Problem solved

Functional benefit

Products and services

• Contract Manufacturing Custom contract manufacturing services specializing in plastics processing, complex assembly, precision tooling, and automation design and build, providing end-to-end solutions from concept design to market for enterprise customers.
• Healthcare Solutions (Technical Manufacturing) Technical manufacturing services for pharmaceuticals and diagnostics, including lyophilization, analytical quality assurance, bulk solution preparation, and sterile manufacturing in ISO Class 8 certified facilities.
• Injection Mold Design Comprehensive injection mold design services including micro molding capabilities with tolerances down to .0005mm, LSR molding up to 64 cavities, and various technologies such as 2-shot, cube, stack, and vertical molding.
• Advanced Quality Control Advanced quality control and manufacturing services featuring ISO certifications, FDA/GMP compliance, cleanroom molding (ISO 7 and ISO 8), and extensive testing and metrology equipment including CMMs and X-ray systems.
• Advanced Research & Development New product research and development services including proprietary processes for rapid assembly, microfluidic flow advancements, polycarbonate forming innovations, and sustainability-focused recyclable resin development.
• Custom Engineering Solutions Custom engineering solutions delivered by 230+ engineers including DFM analysis, rapid prototyping, and a 4-step process from design to manufacturing with data monitoring and continuous improvement.
• Fabrication Expert fabrication and custom manufacturing solution including complete in-house tooling design and build, 5-axis machining, Erowa palletized tooling systems, and integration of press-side automation and robot systems.
• Post-Molding Operations Comprehensive post-molding operations including CNC machining, metal stamping, laser engraving, ultrasonic and laser welding, precision gluing, automated assembly, cleanroom assembly, leak testing, and final product packaging.
• Lifecycle Management Lifecycle management services including packaging, distribution, lot traceability, inventory safety, forecast modeling, and RCCP planning with dedicated program teams and certified project managers.
• Continuous Improvement Continuous improvement services focused on cycle time reduction, material development, total cost of ownership optimization, and implementation of lean manufacturing strategies.
• Tessy Automation Innovative custom automation solutions with a 34,000 square foot facility and team of over 60 automation experts in Meadville, PA since 1983.
• Tessy Tooling Tooling expertise added in 2019, strengthening micro-molding and high-cavitation molding capabilities up to 120 cavities in Erie, PA.

Quantifiable outcome

• 80% waste diverted from landfill
• +5 more outcomes

Named customers3 records

Segments3 records

Ideal customer profiles3 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature5 records

Scale indicators13 records

Recent moves7 records

Expansion highlights6 records

Direct peers

• Phillips Medisize: A global medical and pharmaceutical plastic components and drug-delivery device contract manufacturer (now part of Molex). Closely comparable to Tessy in serving medical device and pharma OEMs with FDA/GMP-grade contract manufacturing, complex assembly, and tooling.
• Mack Molding: Privately held custom plastics contract manufacturer with deep vertical integration (tooling, molding, assembly) across medical, industrial, and consumer markets in the Northeast US. Direct competitor for Tier 1 custom injection molding and contract assembly work.
• EVCO Plastics: Family-owned custom injection molder serving medical, consumer, and industrial customers with multiple US and international facilities. Comparable to Tessy in culture (family-owned), customer segments (medical/consumer), and custom contract manufacturing focus.
• Parkway Products: Custom injection molder specializing in highly engineered thermoplastic components for medical, aerospace, and industrial markets. Comparable to Tessy in precision molding, regulatory-heavy end markets, and complex assembly.
• Dynacraft: Custom injection molding and contract manufacturing company serving medical, industrial, and consumer markets with substantial US footprint. Similar vertical-integration model (tooling, molding, assembly) to Tessy.
• Kaysun Corporation: Family-owned custom injection molder serving medical, transportation, and consumer products. Comparable to Tessy in being a family-operated, multi-vertical custom molder with strong engineering capabilities.
• Plastic Components Inc. Custom injection molder focused on industrial and consumer applications with engineering and tooling capabilities. Similar contract manufacturing positioning as Tessy outside the medical-device specialty.
• MTD Micro Molding: Specialty micro-molder focused on medical and micro-scale injection molding for demanding applications. Comparable to Tessy's micro molding (sub-.002" tolerances, 40+ micro molding machines) and medical-device vertical."

Broad incumbents

• Protolabs: Digital manufacturing services company offering rapid injection molding, CNC machining, and 3D printing across broad end markets. Overlaps with Tessy's prototyping and low-volume custom manufacturing services but operates more as a broad digital incumbent rather than a specialized medical contract manufacturer.
• West Pharmaceutical Services: Global public company providing drug delivery and packaging components to pharmaceutical and medical device customers. Comparable to Tessy's pharmaceutical and diagnostics contract manufacturing vertical but operates at substantially larger scale across multiple continents.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat6 records

Key risks6 records

Key highlights7 records

Customer concentration

• Facebookfacebook.com/TessyCNY
• LinkedInlinkedin.com/company/tessy-plastics

Compliance9 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles7 records

Subsidiaries3 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Tessy Plastics Corporation