What Modus Advanced does

Modus Advanced, Inc. is a privately held precision custom manufacturer founded in 1976 and headquartered in Livermore, California. The company designs, manufactures, and distributes engineered components — primarily gaskets, thermal interfaces, EMI/RF shields, molded rubber, vibration isolators, and foams — for mission-critical applications in defense, aerospace, medical devices, space, and telecommunications. Its core differentiator is vertical integration: eight manufacturing processes (CNC machining, plating/coatings, FIP dispensing, die cutting, waterjet cutting, CNC/digital cutting, soft-goods converting, and SigShield™ RF sub-assembly) are operated under one roof, enabling concurrent processing, shorter lead times, and a single quality system governing the entire production flow.

The company's signature offering is SigShield™, a proprietary turnkey RF sub-assembly process that consolidates machining, FIP dispensing, plating, and material assembly into a single vendor relationship, reducing RF shield lead times from an industry-typical 4–6 weeks to 1–3 weeks and lowering freight costs by 75%. Manufacturing is anchored by Okuma VMC, HMC, and 5-axis CNC machines, Datron automated FIP dispensing systems, and 90K psi waterjet cutting capability. The engineering team, representing over 10% of headcount, engages in design-for-manufacturability (DFM) reviews with customers during the design phase, with a stated 48-hour quote turnaround target.

Modus Advanced sells exclusively through a direct, quote-based sales motion targeting enterprise customers in regulated industries. Pricing is project-based and determined through engineering consultation; no public pricing tiers exist. The company maintains a compliance stack that is rare among mid-sized contract manufacturers — AS9100D with ISO 9001:2015 (valid through 9-16-2027), ITAR registration (2025), and CMMC Level 2 certification through a C3PAO — which qualifies it for DoD prime and subcontractor work involving controlled unclassified information. Named customers include Medtronic, Sanmina, and Signal Hound, and the company reports hundreds of customers across its served verticals, with 99% on-time delivery and 99% quality ratings. No funding rounds, M&A activity, or public revenue disclosures are present in the available material.

Name

Modus Advanced

Legal name

Modus Advanced, Inc.

Website

https://modusadvanced.com

Company type

Private

Founded year

1976

Operating status

Operating

Headcount range

101–250 employees

Short description

Modus Advanced is a US precision custom manufacturer (founded 1976, Livermore, CA) operating eight vertically integrated processes — including CNC machining, FIP dispensing, and its proprietary SigShield™ RF sub-assembly — to produce gaskets, EMI/RF shields, thermal interfaces, and isolators for defense, aerospace, medical device, and space customers under AS9100, ITAR, and CMMC Level 2 certifications.

Ownership category

akta.pro rank

Headquarters

HQ city

Livermore

HQ country

United States

HQ region

North America

Offices2 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Technology or R&D, Supply Chain, Infrastructure, Marketing or Sales

Revenue model

1. Custom Manufacturing Services: Project-based custom manufacturing services for precision components. Revenue generated through one-time project orders with engineering consultation. Services span prototype through production volumes across multiple manufacturing processes including CNC machining, gasket production, and RF shield assembly.

Pricing tiers

Go-to-market motion2 records

Distribution channels1 record

Marketing channels5 records

Core offering

Modus Advanced is a precision custom manufacturer that produces gaskets, RF/EMI shields, thermal management components, molded rubber parts, isolators, and CNC-machined metal components. Its flagship offering, SigShield™, is a vertically integrated turnkey process that combines CNC machining, FIP gasket dispensing, plating/coating, and assembly of converted materials under one roof. The company serves defense, aerospace, medical device, space, and telecom customers with engineering-led project support from prototype through production.

Product overview

Modus Advanced is a precision custom manufacturing services provider operating under a platform-plus-capabilities model. The core offering is SigShield™, a proprietary vertically integrated process for manufacturing turnkey RF sub-assemblies that combines CNC machining, form-in-place gasket dispensing, plating/coating, and material assembly under one roof. This is supported by a broad portfolio of manufacturing processes including die cutting, waterjet cutting, CNC/digital cutting, FIP dispensing, platings/coatings, and soft-goods converting. These capabilities serve application needs across EMI/RF shielding, thermal management, sound dampening, vibration isolation, and RF absorption. The company specializes in mission-critical industries including aerospace, defense, and medical devices.

Differentiator

Problem solved

Functional benefit

Brands

• SigShield™: Modus Advanced's proprietary vertically integrated process for manufacturing RF shields, combining CNC machining, plating/coating, form-in-place gasket dispensing, and assembly of converted materials under one roof.

Products and services

• SigShield™ Turnkey RF Sub-Assemblies Proprietary vertically integrated RF sub-assembly process for defense, aerospace, telecom, and medical customers that combines CNC machining, FIP gasket dispensing, plating/coating, and material conversion into a single-source turnkey build, reducing lead times from 4-6 weeks to 1-3 weeks and cutting freight costs by 75%.
• Custom Gasket Production Custom-geometry gaskets manufactured via die cutting, waterjet cutting, CNC/digital cutting, and form-in-place dispensing for sealing, EMI shielding, thermal management, and vibration isolation applications across aerospace, defense, medical device, and industrial customers.
• CNC Machining Precision metal components with complex geometries machined using Okuma VMC, HMC, and 5-axis CNC machines, delivered with tight tolerances and shorter lead times for aerospace, defense, medical device, and industrial customers.
• Form-in-Place (FIP) Dispensing Automated dispensing of gasket material directly onto components to create custom gaskets for complex geometries, small bead widths, and high-volume production runs, particularly for EMI shielding applications.
• Die Cutting Metal die-based cutting process for producing two-dimensional custom gaskets at production volumes with consistent quality, supporting nested parts, punched holes, and PSA adhesive backing.
• Waterjet Cutting High-pressure waterjet cutting at 90K psi for thick and hard materials, precise corners, and large-format parts with no heat-affected zones and no hard tooling requirements.
• CNC & Digital Cutting Computer-controlled cutting using drag knife or pneumatic oscillating knife for rapid prototyping, small or large parts, with minimal material waste and quick turnaround.
• Platings & Coatings Surface treatments including metal plating and thermal/optical control coatings that enhance durability, conductivity, thermal properties, and corrosion resistance to specification.
• Soft-Goods Converting Transformation of flexible materials including slitting, laminating, custom molded rubber, and O-ring splicing into custom-engineered components.
• EMI + RF Shielding Solutions Electromagnetic interference and radio frequency shielding solutions protecting sensitive electronics from interference using conductive gaskets, shielded enclosures, and absorptive materials.
• Thermal Management Solutions Heat transfer control solutions using thermal interface materials, thermal gap pads, phase change materials, and thermal control coatings for electronics cooling and aerospace applications.
• Sound Dampening Solutions Noise and vibration reduction through materials that absorb acoustic energy and convert it to heat, applied to aerospace cabins, medical equipment enclosures, and electronic housings.
• Vibration Isolation Solutions Prevention of vibration transmission between structures using specialized elastomeric mounts, wire rope isolators, and viscoelastic dampers for precision applications.
• RF Absorption (Microwave Absorption) Solutions Materials that convert microwave energy into heat to eliminate signal reflections and control RF environments in defense, aerospace, and telecommunications applications.
• Design for Manufacturability (DFM) Engineering Services Engineering support providing design feedback to optimize products for efficient manufacturing, reduce costs, and accelerate time to market through collaborative design reviews, applied across thousands of customer designs.

Quantifiable outcome

• 99% on-time delivery rate
• +4 more outcomes

Named customers3 records

Segments4 records

Ideal customer profiles4 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature5 records

Scale indicators6 records

Recent moves6 records

Expansion highlights5 records

Direct peers

• Boyd Corporation: Boyd is a direct competitor providing thermal management, sealing, and EMI/RF shielding solutions for aerospace, medical, and defense applications. Like Modus, Boyd offers engineered materials and integrated sub-assemblies to mission-critical industries, with overlapping gasket, thermal interface, and shielding product lines.
• Tech-Etch: Tech-Etch manufactures precision EMI/RF shielding, gaskets, and photo-etched components for aerospace, defense, and medical customers. Their focus on custom-engineered shielding solutions with tight tolerances closely parallels Modus's SigShield™ offering and target verticals.
• Spira Manufacturing: Spira specializes in EMI/RFI shielding gaskets and honeycombs for aerospace, defense, and medical applications. Their custom gasket and shielding product line directly overlaps with Modus's EMI/RF shielding offering, targeting similar regulated end markets.
• Holland Shielding Systems: Holland Shielding produces EMI/RFI shielding products including conductive gaskets, shielded enclosures, and absorptive materials. Their product portfolio and application focus on electronic enclosures overlap with Modus's EMI shielding and RF absorption capabilities.
• Leader Tech: Leader Tech manufactures EMI shielding products, board-level shields, and custom RF shielding components for aerospace, defense, and telecommunications customers. Their focus on custom shielding solutions directly parallels Modus's SigShield™ sub-assembly business.
• Schlegel Electronic Materials: Schlegel Electronic Materials specializes in EMI shielding gaskets, conductive fabrics, and I/O gaskets for electronics enclosures. Their gasket-focused product line and overlap with aerospace, medical, and telecom customers make them a direct comparable to Modus's custom gasket and EMI shielding offerings.

Broad incumbents

• Parker Hannifin (Chomerics Division): Parker Hannifin is a global motion and control leader whose Chomerics division supplies EMI shielding materials, conductive elastomers, and thermal management products. While much larger and broader than Modus, Chomerics directly competes in aerospace and defense shielding and represents the primary incumbent alternative for Modus's SigShield™ customers.
• Laird Performance Materials (DuPont): Laird (now part of DuPont) is a major supplier of EMI shielding, thermal management, and signal integrity products. Comparable to Modus's RF shielding and thermal interface offerings, but operating at significantly larger scale with a broader global footprint across electronics, defense, and telecom.
• Trelleborg Sealing Solutions: Trelleborg is a global leader in engineered polymer solutions including custom rubber seals, gaskets, and molded rubber components. Their precision sealing offering competes with Modus's custom gasket and soft-goods converting capabilities, particularly in aerospace and medical device applications.
• Henkel (Bergquist / Loctite): Henkel's Bergquist brand supplies thermal interface materials, gap pads, and phase change materials for electronics cooling, overlapping with Modus's thermal management offering. As a large diversified chemical and adhesives company, Henkel competes primarily on scale and material innovation in similar end markets.

Market position

Strengths4 records

Weaknesses4 records

Competitive moat5 records

Key risks6 records

Key highlights6 records

Customer concentration

• Xx.com/modusadvanced
• Facebookfacebook.com/modusadvanced
• LinkedInlinkedin.com/company/modus-advanced

Compliance4 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Modus Advanced