Mixer Systems
Mixer Systems is a privately held Pewaukee, Wisconsin-based manufacturer of industrial concrete mixers, batch plants, and proprietary control systems serving precast concrete producers, refractory manufacturers, and foundries in over 60 countries.
- Company typePrivate
- Founded1979
- HeadquartersPewaukee, United States
- Headcount11–50
- GTM typeB2B
- OfferingHardware or Manufacturing
What Mixer Systems does
Mixer Systems, Inc. is a privately held American manufacturer of concrete mixing and batching equipment, founded in 1979 in Pewaukee, Wisconsin, when William Boles acquired the Turbin and Tilter mixer lines from T.L. Smith Company. The company operates from a single 86,000-square-foot facility that houses product planning, manufacturing, and assembly, and its equipment is currently deployed in over 60 countries. Mixer Systems is the largest maker of pan mixers in North America and offers the industry's largest product family, spanning four mixer architectures (Horizontal Shaft, Turbin, Planetary, Twin Shaft), three batch plant tiers (EconoBatch, Skid Mount, BatchMaster), and proprietary control systems (E-150 and E-350).
The company's underlying technology centers on heavy-duty mechanical mixing platforms combined with in-house-developed automation software. Proprietary control systems feature PLC/PC hybrid computing, high-definition industrial touchscreens, simulation modes, remote diagnostics, and tight batching tolerances. The product line also extends into adjacent industrial verticals through the DustMASTER dust collection division, the SandMASTER muller mixer for foundry sand preparation (with proprietary Sand Wedge compaction technology), and GlassMASTER equipment for glass processing.
Mixer Systems generates revenue primarily through direct hardware sales of mixers, batch plants, parts, and accessories, supplemented by in-house service and installation work. All products are quote-based, with batch plant deployments commonly exceeding $200,000 per project. Go-to-market is dominated by direct field sales through factory representatives and regional managers, complemented by inside sales, a self-serve quote request portal, industry trade show participation, and a partnership with Concrete Plants, Inc. for turnkey installation. Customer segments include precast/prestressed concrete producers (primary), refractory manufacturers (e.g., HWI/Calderys), foundries, transit mix, dry bagging operations, and specialty concrete applications.
Mixer Systems firmographics
Firmographics- Name
- Mixer Systems
- Legal name
- Mixer Systems, Inc.
- Website
- https://mixersystems.com
- Company type
- Private
- Founded year
- 1979
- Operating status
- Operating
- Headcount range
- 11–50 employees
- Short description
- Mixer Systems is a privately held Pewaukee, Wisconsin-based manufacturer of industrial concrete mixers, batch plants, and proprietary control systems serving precast concrete producers, refractory manufacturers, and foundries in over 60 countries.
- Ownership category
- akta.pro rank
Mixer Systems industry classification
Industry- Product category
- Industrial Concrete Mixing Equipment
- NAICS
- Other General Purpose Machinery Manufacturing (3339), Construction Machinery Manufacturing (333120)
- SIC
- General Industrial Machinery & Equipment (3560), Construction Machinery & Equip (3531)
- akta.pro primary industry
- Concrete Equipment (Mixers, Pumps, Batching) (IMAHAAAK)
- akta.pro secondary industry
- Chemical Processing Equipment (Reactors, Mixers, Agitators) (IMAHAEAA)
Keywords
Where Mixer Systems is headquartered
LocationHeadquarters
- HQ city
- Pewaukee
- HQ country
- United States
- HQ region
- North America
Offices1 record
Markets served
Mixer Systems business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Supply Chain, Operations, Personnel, Technology or R&D, Marketing or Sales, Infrastructure
Revenue model
- Concrete Mixer Sales: Primary revenue stream from selling concrete mixers including Turbin, Planetary, Horizontal Shaft, and Twin Shaft configurations. Mixers range from small 0.5 cu ft capacity models to large 9 cu yard output twin shaft mixers.
- Batch Plant Sales: Complete batch plant systems including EconoBatch, Skid Mount, and BatchMaster configurations. Plants are custom designed and built to customer specifications.
- Parts and Accessories: Replacement parts, accessories including Ag-Flow Heater, Skip Hoists, Hammermill Crusher, TravelKRETE, and specialty products. Extensive parts inventory including parts for mixers from the 1950s.
- Service and Installation: In-house service capabilities and plant service and installation. Complete installation support including placement, assembly, wiring, plumbing and equipment startup.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Multi-year contract | Custom Quote-Based Pricing |
Go-to-market motion2 records
Distribution channels3 records
Marketing channels6 records
Mixer Systems product offering
Product offeringCore offering
Mixer Systems designs and manufactures industrial concrete mixing equipment (Horizontal Shaft, Turbin, Planetary, and Twin Shaft mixers) and complete batch plant systems (EconoBatch, Skid Mount, BatchMaster) at its 86,000-square-foot facility in Pewaukee, Wisconsin. The company also produces proprietary computerized batch control systems (E-150, E-350), supporting accessories, and foundry/refractory equipment under its DustMASTER, SandMASTER, and GlassMASTER brands. Equipment is deployed in over 60 countries serving precast/prestressed concrete, ready-mix, dry bagging, and specialty mix producers.
Product overview
Mixer Systems is a manufacturer of industrial concrete mixing and batch plant equipment with a comprehensive product portfolio built around four distinct mixer types: Horizontal Shaft, Turbin, Planetary, and Twin Shaft mixers. The product line is organized into three batch plant tiers: EconoBatch (up to 48 yards/hour for small to mid-sized operations), Skid Mount (portable, up to 25 yards/hour), and BatchMaster (top-tier, up to 250 yards/hour for high-volume producers). The company also manufactures proprietary control systems including the E-150 (touchscreen PLC/PC hybrid) and E-350 (high-end automation) batch controls. Supporting equipment includes the Ag-Flow Heater, Skip Hoists, Hammermill Crusher, TravelKRETE, and Specialty Products. For the foundry industry, Mixer Systems produces DustMASTER dust collection, SandMASTER muller mixers, and GlassMASTER equipment. All products are designed and manufactured at the company's 86,000-square-foot facility in Pewaukee, Wisconsin, with equipment operating in over 60 countries internationally.
Differentiator
Problem solved
Functional benefit
Brands
- DustMASTER: Dust collection and material handling equipment division serving the refractory industry.
- SandMASTER
- GlassMASTER
- E-150
- E-100
- BatchMaster
- EconoBatch
- Skid Mount
- Ag-Flow
Products and services
- Horizontal Shaft Mixer Heavy-duty concrete mixer designed for continuous operation in demanding production environments, featuring robust construction with replaceable wear components. Sourced and sold to industrial concrete producers.
- Turbin Mixer Legendary low-profile pan style mixer with stationary tank and internal rotating mixing arms and scrapers, offering aggressive roll/shear mixing action for homogeneous mixes. Mixer Systems is the largest maker of pan mixers in North America. The mixer that founded the company in 1979.
- Planetary Mixer Counter-current mixing action producing fast, homogeneous mixes in as little as 30 seconds; only planetary mixers of their type designed and manufactured in America, with replaceable liners and paddles.
- Twin Shaft Mixer High volume, high shear mixer with 4 and 6 cubic yard output capacities, featuring counter-rotating mixing shafts, air purge shaft seals, single drive motor, heavy duty cast steel mixing arms, hydraulic discharge door, and 60-90 second mixing times.
- BatchMaster Batch Plant Top-of-the-line batch plant capable of producing up to 250 yards per hour, featuring custom design and construction with legendary mixers, state-of-the-art load cells, and E-350 automation controls for high-volume concrete producers.
- EconoBatch Batch Plant Affordable batch plant with capacities up to 48 yards per hour, handling up to 6 aggregates and 2 cements, featuring modular and expandable design with quick cycle times as fast as 2.5 minutes for small to mid-sized plants and precast operations.
- Skid Mount Batch Plant Portable batch plant mounted on heavy-duty steel skid for easy transport and fast setup, with production rates from a few yards to 25 yards per hour and setup time as little as three days.
- E-150 Batch Control System
Quantifiable outcome
- Mixing time reduced from 5+ minutes to 3-4.5 minutes for refractory applications
- +5 more outcomes
Companies that use Mixer Systems
Customer profileNamed customers5 records
Segments6 records
Ideal customer profiles4 records
Mixer Systems technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature7 records
Mixer Systems partnerships and signals
Strategic signalPartnerships
Three partnerships are on record, tiered core and minor.
- Concrete Plants, Inc.coreStrategic partnership for batch plant installation and turnkey erection. Concrete Plants, Inc. collaborated with Mixer Systems on projects including the Suscon Products batch plant renovation, providing complete on-site installation including stairs, walkways, and plant assembly. Mixer Systems designs the equipment while Concrete Plants handles construction and installation.
- CalderysminorParent company of HarbisonWalker International (HWI), mentioned as the largest supplier of refractory products in North America. HWI is a Mixer Systems customer for Turbin mixers used in refractory material production.
- Concrete Masonry and Hardscape AssociationcoreMixer Systems hosts the Concrete Masonry and Hardscape Association's Emerging Professionals Group (EPG) Fall Workshop at their headquarters in Pewaukee, WI. This partnership supports industry education, networking, and professional development for the next generation of leaders in the concrete masonry and hardscape industries.
Scale indicators8 records
Recent moves6 records
Expansion highlights4 records
Mixer Systems competitors and assessment
Company assessmentMarket position
Competitive moat4 records
Key risks6 records
Key highlights7 records
Customer concentration
Mixer Systems social profiles
Digital presenceMixer Systems financial estimates
Financial estimateRevenue estimate
Valuation estimate
Mixer Systems leadership team
Management profileNumber of profiles
Profiles5 records
Mixer Systems funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Mixer Systems M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Mixer Systems
What does Mixer Systems do?
Mixer Systems designs and manufactures industrial concrete mixing equipment (Horizontal Shaft, Turbin, Planetary, and Twin Shaft mixers) and complete batch plant systems (EconoBatch, Skid Mount, BatchMaster) at its 86,000-square-foot facility in Pewaukee, Wisconsin. The company also produces proprietary computerized batch control systems (E-150, E-350), supporting accessories, and foundry/refractory equipment under its DustMASTER, SandMASTER, and GlassMASTER brands. Equipment is deployed in over 60 countries serving precast/prestressed concrete, ready-mix, dry bagging, and specialty mix producers.
Is Mixer Systems a public or private company?
Mixer Systems is a private company. It is classified as unknown and is currently operating.
When was Mixer Systems founded?
Mixer Systems was founded in 1979. It employs 11 to 50 people.
Where is Mixer Systems based?
Mixer Systems is headquartered in Pewaukee, United States, in the North America region.
How does Mixer Systems make money?
Four revenue lines are on record. Concrete Mixer Sales are the primary driver. The others are batch Plant Sales, parts and Accessories and service and Installation.
Does Mixer Systems have an API?
No public API is recorded for Mixer Systems.
What industry is Mixer Systems in?
Mixer Systems's product category is Industrial Concrete Mixing Equipment. Its primary akta.pro industry code is IMAHAAAK, Concrete Equipment (Mixers, Pumps, Batching), with a secondary code of IMAHAEAA, Chemical Processing Equipment (Reactors, Mixers, Agitators). Its NAICS code is 3339 and its SIC code is 3560.