What 20/20 Custom Molded Plastics does

20/20 Custom Molded Plastics, founded in 1999 and headquartered in Holiday City, Ohio, is a custom plastics manufacturer specializing in low-pressure structural foam molding, structural web/gas-assist molding, and high-pressure injection molding for OEMs across consumer products, logistics, construction, marine/automotive, funeral, pool and drainage, electronics, and industrial packaging end markets. The company operates three U.S. manufacturing sites — Holiday City, OH (323,000 sq ft headquarters and high-pressure plant), Bluffton, IN (largest low-pressure structural foam plant, expanded with a 240,000 sq ft, ~$26M addition in 2018), and Covington, GA ($7M, 100-job greenfield in 2022) — with combined headcount of 500+ employees and press capacity spanning 85 to 8,000 tons, including one of the largest 6,750-ton Milacron machines in the industry. 20/20 sells on a quote-based contract manufacturing model via direct field and inside sales, with revenues generated from custom molded parts, value-added assembly/packaging/warehousing/drop-ship services, and bundled engineering and aluminum tooling services; its technology stack is anchored by SolidWorks CAD, aluminum and steel tooling, and proprietary press-side controls for shot-to-shot consistency, supported by ISO 9001:2015 (ANAB-accredited) quality systems.

The company is a wholly owned subsidiary of Inteplast Group, a large global integrated plastics and paper manufacturer (10,000+ employees, 100+ facilities), which provides capital, resin supply, and corporate resources not available to smaller structural foam competitors. Its most prominent disclosed customer relationship is with Yamaha for golf cars and side-by-side vehicles, an account that has produced three Supplier Awards (2011, 2014, 2026) and documented 2025 performance of zero defects across 83,000 parts and 100% on-time delivery across 1,020 deliveries. Leadership transitioned in 2024, with Chad Adams promoted to President and Mike Gepfert to Executive Vice President/Chief Operating Officer, completing an internal succession that began in the late 2010s.

Name

20/20 Custom Molded Plastics

Legal name

20/20 Custom Molded Plastics, LLC

Website

https://2020cmp.com

Company type

Private

Founded year

1999

Operating status

Operating

Headcount range

251–500 employees

Short description

20/20 Custom Molded Plastics is a U.S. custom plastics manufacturer operating structural foam, gas-assist, and high-pressure injection molding across three U.S. plants (Ohio, Indiana, Georgia) for OEM customers in consumer, logistics, construction, marine, and industrial packaging end markets.

Ownership category

akta.pro rank

Product category

Custom Plastics Manufacturing

NAICS

All Other Plastics Product Manufacturing (326199), Urethane and Other Foam Product (except Polystyrene) Manufacturing (32615), Plastics Product Manufacturing (3261)

SIC

Miscellaneous Plastics Products (3080)

akta.pro primary industry

Thermoformed Plastics Manufacturing (IMANAOAI)

akta.pro secondary industry

Custom Injection Molding & Contract Manufacturing (Job Shops/CMs) (IMANAFAJ)

Keywords

• Custom structural foam molding
• Plastic injection molding
• Low pressure molding
• High pressure molding
• Contract plastics manufacturing

Headquarters

HQ city

Ohio City

HQ country

United States

HQ region

North America

Offices3 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Personnel, Operations, Infrastructure, Technology or R&D, Marketing or Sales

Revenue model

1. Custom Molded Parts Sales: Core revenue stream: sale of custom structural foam, structural web/gas-assist and high-pressure injection molded plastic parts produced to customer specifications, delivered as finished components.
2. Value-Added Assembly, Pack & Ship Services: Beyond molding, revenue is generated from downstream services including assembly, packaging, warehousing (170,000 sq ft off-site), and direct-to-customer shipping on a contract manufacturing basis.
3. Engineering & Tooling Services: Revenue from customer engineering collaboration, part design, prototyping and aluminum mold build services bundled with ongoing production runs.

Pricing tiers

Go-to-market motion2 records

Distribution channels2 records

Marketing channels6 records

Core offering

20/20 Custom Molded Plastics is a U.S. custom plastics manufacturer that produces large structural foam, structural web/gas-assist and high-pressure injection molded plastic components for OEM customers. The company runs three U.S. plants (Holiday City, OH; Bluffton, IN; Covington, GA) with press capacity from 300 to 8,000 tons, and offers integrated engineering, tooling, assembly, packaging and direct-ship services on a contract manufacturing basis.

Product overview

20/20 Custom Molded Plastics operates as a single integrated custom plastics manufacturer offering three core molding capabilities — Low Pressure Structural Foam Molding, Structural Web / Gas Assist Molding, and High Pressure Injection Molding — supported by an integrated suite of services including Engineering / Tooling, Product Development, Quality Assurance, and Secondary Services / Finishing (assembly, packaging, drop-shipping). The Low Pressure Structural Foam and Structural Web / Gas Assist processes together form the company's flagship low-pressure offering, while the High Pressure Injection Molding line (machines from 375 to 6,750 tons) serves applications requiring steel tooling and thinner walls. Engineering/Tooling and Product Development serve as front-end design services that feed into the molding capabilities, with Quality Assurance and Secondary Services / Finishing providing the back-end operational wraparound (assembly, machining, hot stamping, labeling, sonic welding, specialized packaging, and drop-shipment). The portfolio is produced across three facilities — Holiday City, Ohio (corporate headquarters and high-pressure plant), Bluffton, Indiana (largest low-pressure structural foam plant), and Covington, Georgia (newer expansion site with 2500-ton presses).

Differentiator

Problem solved

Functional benefit

Products and services

• Low Pressure Structural Foam Molding Low-pressure injection molding process in which a chemical or physical blowing agent is mixed with the resin, producing rigid, thick-walled parts with high stiffness-to-weight ratios. Available to OEM customers across logistics, construction, consumer products, marine and industrial packaging applications.
• Structural Web / Gas Assist Molding Molding technology that introduces gas into the melt at specific pressures, producing thinner walls and hollow large structural components with smoother surface finishes. Available to OEM customers needing large structural foam parts with aluminum-mold cost advantages.
• High Pressure Injection Molding High-pressure injection molding using machines from 375 up to 6,750 tons of clamping capacity, producing high-quality surface finishes, thinner walls, steel tooling, and high production rates. Available to OEM customers who require precision-finished molded parts at scale.
• Engineering and Tooling Services Front-end engineering and tooling design services that consult with OEM clients to design and build custom molds and tools needed to manufacture custom plastic parts with precision and quick turnaround, using in-house CAD and tool shop capabilities.
• Quality Assurance Services ISO 9001:2015 quality management and customer service programs tailored to each customer's individual requirements, supporting OEM quality, delivery, and traceability goals.
• Secondary Services and Finishing Value-added finishing and assembly services including secondary component assembly, machining, drilling and tapping, hot stamping, labeling, sonic welding, specialized packaging, and drop-shipment direct to retailers or end customers.
• Product Development Services End-to-end product development support, from conceptualizing engineering and tooling for new products to optimizing shipping and packaging, leveraging structural foam applications to produce rigid parts with 10-20% weight reductions versus traditional molding.

Quantifiable outcome

• Zero defects across 83,000 parts shipped in 2025
• +4 more outcomes

Named customers1 record

Segments8 records

Ideal customer profiles2 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature6 records

Partnerships

Five partnerships are on record, tiered flagship / core technology partner, minor / vendor, minor / industry association, minor / industry pledge and minor / accreditation.

• Milacronflagship / core technology partnerTechnology or IntegrationLong-standing equipment partner providing low-pressure injection molding (LPIM) machines for structural foam production, including one of the largest 6,750-ton Milacron high-pressure machines in the industry. Milacron equipment underpins 20/20's large-part molding capability across high- and low-pressure processes.
• David Taylor Digitalminor / vendorGTM or Marketing PartnerThird-party digital marketing agency specializing in digital marketing for manufacturers, engaged by 20/20 Custom Molded Plastics to support online marketing, search visibility and lead generation.
• Plastics Industry Association (SPI)minor / industry associationOthersIndustry trade association membership (joined 2012) giving 20/20 access to industry advocacy, networking, training and plastics industry events.
• Operation Clean Sweepminor / industry pledgeOthersTook the Operation Clean Sweep pledge in 2013, committing to practices that prevent plastic resin loss into the environment, in partnership with the program's sponsoring industry bodies.
• Better Business Bureau (BBB)minor / accreditationOthersAccredited member of the Better Business Bureau, supporting credibility with prospective OEM customers.

Scale indicators15 records

Recent moves10 records

Expansion highlights5 records

Direct peers

• Evco Plastics: Custom injection molder based in DeForest, Wisconsin, with structural foam and gas-assist capabilities serving OEM customers across consumer, industrial and medical end markets. Directly comparable to 20/20 in process mix (structural foam + injection molding) and contract-manufacturing B2B model.
• Custom-Pak: Clinton, Iowa-based custom injection molder with structural foam and large-part capabilities serving industrial and consumer OEMs. Comparable mid-market contract manufacturer profile with structural foam as a flagship process.
• Hedstrom Plastics: Custom blow molder and structural foam molder serving consumer, recreational and industrial OEMs. Overlaps with 20/20 in large-part structural foam processing and OEM supply model.
• Plastek Industries: Erie, Pennsylvania-based custom injection molder with structural foam, gas-assist and high-volume injection capabilities serving consumer products, packaging and industrial OEMs. Comparable process portfolio and B2B contract-molding model to 20/20's three-process offering.
• Cascade Engineering: Grand Rapids, Michigan-based custom plastics manufacturer with large-part structural foam molding and injection molding capabilities serving automotive, material handling, and industrial customers. Comparable scale and process focus to 20/20's structural foam and high-pressure molding operations.
• Wiesauplast: Germany-headquartered custom plastics manufacturer specializing in structural foam molding for industrial and commercial vehicle customers. Direct process peer to 20/20's flagship low-pressure structural foam capabilities, with overlapping OEM use cases.
• U.S. Farathane: Tier-1 and Tier-2 custom plastics manufacturer serving automotive, industrial and consumer OEMs with injection molding and structural foam capabilities. Comparable B2B contract-manufacturing model, multi-plant U.S. footprint, and OEM customer profile.
• Plastic Components, Inc. Custom structural foam molder serving OEMs in industrial, material handling and consumer markets. Highly comparable in that structural foam is the flagship process, mirroring 20/20's Bluffton, Indiana low-pressure structural foam specialization.
• M&M Industries: Custom structural foam molder serving material handling, industrial packaging and consumer product OEMs. Direct overlap with 20/20's structural foam business and similar B2B OEM go-to-market motion.

Broad incumbents

• Inteplast Group: Parent company of 20/20 Custom Molded Plastics and a diversified integrated plastics and paper manufacturer with 100+ facilities and 10,000+ employees globally. Provides vertical context (resin supply, corporate resources) and represents the broader plastics platform within which 20/20 operates.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks6 records

Key highlights7 records

Customer concentration

Compliance7 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles11 records

Subsidiaries3 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about 20/20 Custom Molded Plastics