SensOS

What SensOS does

SensOS, LLC is a privately held Austin, Texas-based software developer founded in 2020 that builds sensor-agnostic Condition-Based Monitoring (CBM) software for industrial and aerospace customers. The company's MultiSens product family spans iOS, iPadOS, Android, and Windows and includes route-based data collection (MS-2234), a 14-module vibration analysis studio (MS-3934), rotor balancing (MS-4434), multi-standard engine and motor commissioning (MS-7314), and a Windows-based motor proximity test tool (Kumo-1542). Underlying the suite is the MultiSens-Cloud platform, which provides multi-level asset hierarchy, trending, reporting, and integration with permanent online sensors from multiple vendors, plus the vibEngine fault detection framework licensed from Rotovibes, LLC. The product is engineered to comply with EASA, NEMA, ISO, ANSI/HI, and Caterpillar vibration standards.

SensOS generates revenue through four channels: mobile app sales on Apple App Store and Google Play Store (subscription/recurring for individual technicians), hardware resale of wireless vibration sensors via PdMSensors and its own storefront, cloud subscription services, and licensing royalties from the ReliablePlane aerospace sub-brand. The ReliablePlane line (RP-1212 Trailing Edge Flap Asymmetry Device and RP-1501 OHDS Loops Pulse Contact Cleaner) is commercialized under a May 2025 licensing and reseller agreement with The Boeing Company and distributed exclusively in USA/Canada by Aeroforge under a September 2025 partnership. The company's go-to-market blends product-led growth via app stores with enterprise channel partnerships, and its customer base is split between distributed industrial CBM users and a concentrated aerospace MRO segment anchored on the Boeing relationship.

Name

SensOS

Legal name

SensOS, LLC

Website

https://sens-os.com

Company type

Private

Founded year

2020

Operating status

Operating

Headcount range

11–50 employees

Short description

SensOS is an Austin-based software developer of sensor-agnostic, standards-compliant Condition-Based Monitoring apps and cloud platform for industrial vibration analysis, rotor balancing, and aerospace ground-maintenance tooling commercialized under a Boeing license.

Ownership category

akta.pro rank

Product category

Industrial Predictive Maintenance Software

NAICS

Other Measuring and Controlling Device Manufacturing (334519), Search, Detection, Navigation, Guidance, Aeronautical, and Nautical System and Instrument Manufacturing (334511), Electronic and Precision Equipment Repair and Maintenance (8112)

SIC

Industrial Instruments For Measurement, Display, And Control (3823), Aircraft Parts & Auxiliary Equipment, Nec (3728), Measuring & Controlling Devices, Nec (3829)

akta.pro primary industry

MRO Engineering, Technical Publications & CAMO Support (IMABALAO)

akta.pro secondary industry

Maintenance Planning, CAMO & Technical Records/Continuing Airworthiness (TLAKAJAJ)

Keywords

• Vibration analysis software
• Condition-based monitoring
• Predictive maintenance tools
• Rotor balancing software
• Sensor-agnostic platform

Headquarters

HQ city

Austin

HQ country

United States

HQ region

North America

Offices1 record

Markets served

GTM type

B2B

Offering type

Software

Cost components

Technology or R&D, Personnel, Marketing or Sales, Operations

Revenue model

1. Software Licensing (Mobile Apps): SensOS generates revenue through sale of mobile applications available on iOS App Store and Google Play Store. The company offers multiple specialized apps for different CBM functions including route data collection, vibration analysis, rotor balancing, and equipment commissioning.
2. Hardware Sales: SensOS sells wireless vibration sensors and related hardware. The company is principally a software supplier but offers the ability to customize software/hardware solutions and sells sensor options including SensorWorks BluVib, EI-WiSER, Sensoteq Chi, and other compatible devices.
3. Cloud Platform Services: MultiSens-Cloud platform provides cloud-based data storage, hierarchy management, and reporting services for permanent sensors and handheld data collectors. Revenue generated from cloud data management and asset hierarchy services.
4. Licensing Royalties (Aerospace): License agreement with The Boeing Company for commercialization of ReliablePlane software platform. SensOS receives licensing royalties for aerospace maintenance software.

Go-to-market motion1 record

Distribution channels6 records

Marketing channels5 records

Core offering

SensOS provides a sensor-agnostic Condition-Based Monitoring (CBM) software platform with modular iOS, iPadOS, Android, and Windows mobile applications for vibration analysis, rotor balancing, route-based data collection, and engine/motor commissioning. The offering is anchored by the MultiSens product family and the MultiSens-Cloud hierarchy and trending platform, with integration to 15+ wireless sensor brands. The company also commercializes the ReliablePlane aerospace maintenance tooling sub-brand (RP-1212 Trailing Edge Flap Asymmetry device, RP-1501 OHDS Loops Pulse Contact Cleaner) under license from The Boeing Company for aircraft ground maintenance operations.

Product overview

SensOS is a sensor-agnostic Condition-Based Monitoring (CBM) software platform delivering web-based and mobile solutions for industrial vibration analysis, rotor balancing, engine commissioning, and route-based data collection. The product portfolio is organized around the MultiSens product family spanning iOS, iPadOS, Android, and Windows: MS-1234 enables sensor test-drive and evaluation; MS-2234 serves as the tablet-based Inspection and Route Data Collector for multi-method CBM data collection (vibration, thermal, ultrasonic, visual); MS-3934 is the flagship Vibration Analysis Studio with 14+ analysis modules including TWF/FFT, orbit plots, fault detection, motor certification, ODS analysis, and bump testing; MS-3934i is the portable pocket-sized analyzer companion for the BluVib sensor; MS-4434 is the Rotor Balancing Studio supporting single and dual-plane balancing workflows; MS-7314 is the Engine and Driven Equipment commissioning app with multiple test types per EASA, NEMA, CAT, and ISO standards; MultiSens-Cloud is the centralized cloud platform providing multi-level asset hierarchy management, route synchronization, trending, reporting, and cloud bucket storage; and Kumo-1542 is the Windows-based motor proximity test application. The companion MS-1234 Test-Drive app and MS-1523 Android motion test app complete the mobile portfolio. The company also commercializes the ReliablePlane aerospace maintenance tooling sub-brand (RP1212, RP1501) under a Boeing license.

Differentiator

Problem solved

Functional benefit

Brands

• ReliablePlane: Aerospace maintenance tooling platform commercialized under license from Boeing for aviation ground maintenance operations including RP-1212 (Trailing Edge Flap Asymmetry Device) and RP-1501 (OHDS Loops Pulse Contact Cleaner)

Products and services

• MultiSens-2234 (MS-2234) Route Data Collector Tablet-based route data collector for CBM that connects with wireless accelerometers, thermal image cameras, and ultrasonic devices. Supports route-based vibration data collection, thermal imaging, visual inspections, annotations, and ultrasonic measurements with cloud synchronization via MultiSens-Cloud. Targeted at field service technicians performing routine route-based inspections.
• MultiSens-3934 (MS-3934) Vibration Analysis Studio Comprehensive Vibration Analysis Studio for iPadOS with 14+ modules including Vibration Meter, TWF & FFT, 2D & 3D Orbit Plot, Polar Time-Waveform, Difference Spectrum, Transmissibility Spectrum, Amplitude & Phase, Cross-Spectrum Phase Analysis, Vibration Logger, Machine Baseline, Coast-Down/Ramp-Up Test, Bump-Test Analysis, ODS Analysis, Fault Detection, Motor Certification, Motor-Driven Machines Certification, and Waterfall Plot. For reliability engineers and vibration analysts performing advanced diagnostics.
• MultiSens-3934i (MS-3934i) Portable Vibration Analyzer Portable vibration analyzer for iPhone and Android that works with the SensorWorks BluVib M-V-T-3 wireless sensor. Enables triaxial time-domain and frequency-domain vibration analysis with real-time streaming, cursor tools, live mode, and cloud data upload/download. Works out-of-the-box without setup or calibration. Designed for field technicians and on-the-go vibration measurements.
• MultiSens-4434 (MS-4434) Rotor Balancing Studio Rotor Balancing Studio for iPadOS providing Single-Plane Balancing, Dual-Plane Balancing, and Single-Plane without Phase methods. Designed for balancing rigid rotors over a wide range of speeds with step-by-step guided workflows, trial weight calculation, split weight assistant, drill assistant, trim balancing, and PDF report generation. For maintenance technicians performing field balancing.
• MultiSens-7314 (MS-7314) Engine/Driven Equipment Commissioning Engine and Driven Equipment Vibration Measurement Commissioning application for iPadOS supporting multiple test types: Engine Commissioning (Caterpillar Standard), Engine Load Test, Electric Motor Vibration Test (EASA/NEMA Standards), Electric Motor Thermal Test, Spindle Vibration Test (ISO/TR 17243 Standards), Multi-Sensor Vibration Test, Multi-Sensor Logger, Proximity Vibration Test, Screen/Shaker 4-Point Motion Test, and Motion Test. Generates CAT-specification-compliant PDF reports. For acceptance testing of motors, engines, spindles, and driven equipment.
• MultiSens-Cloud Platform Cloud-based platform and visualizer for permanent sensor collected data and handheld data collectors. Supports multi-level hierarchy for Locations, Machines, Components, and Points, route management for tablets, vibration analysis tools, thermal image post-processing, CBM trending and reporting, machine fault detection, sensor-agnostic online data, and cloud bucket storage for PDF reports and CSV data. Compatible with MS-2234, MS-3934, MS-4434 apps and permanent sensors from Erbessd Phantom Line, TPI, Sensor-Works, and MachineSaver. For enterprise asset management and remote monitoring.
• MultiSens-1234 (MS-1234) Test-Drive CBM Devices Test-Drive CBM Devices application for iOS that allows users to evaluate and compare different commercial Condition-Based Monitoring sensors. Supports SensorWorks BluVib, Erbessd WiSER, Erbessd WiSER 3X, Erbessd Phantom, Digiducer 333D01, CTC-WA-102, and audio device input signals. Enables plotting of time-waveform and frequency spectrum. For technicians evaluating sensors before purchase.
• Kumo-1542 Motor Proximity Test Motor Proximity Test application for Windows that connects simultaneously to up to 4 proximitors and 1 tachometer to provide Orbit plot, Time-Waveform, and Vibration Spectra. Calculates filtered running speed displacement vibration, phase, and RPM with scheduled motor test capabilities. For motor testing in industrial environments.
• MultiSens-1523 (MS-1523) Shakers/Screens Motion Test Shakers/Screens Motion Test application for Android that uses accelerometer signals to acquire vibration from shakers and screens. Completely characterizes shaker/screen behavior including G force value, displacement, stroke length, motion type, and aspect ratio. Generates PDF reports with machine info, motion type, stroke length, and attack angle. For industrial shaker and screen equipment testing on Android devices.
• ReliablePlane Aerospace Maintenance Tooling Suite of aviation maintenance tooling devices and software for Ground Maintenance Operations, including the RP1501 OHDS Loops Pulse Contact Cleaner and RP1212 Trailing Edge Flap Asymmetry and Lockout Preventive Measures Device, both validated for Boeing aircraft maintenance. Operates under a Boeing Company license and reseller agreement. For aerospace MRO operators and airline maintenance crews.

Named customers2 records

Segments3 records

Ideal customer profiles3 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Integration1 record

AI capability1 record

Feature6 records

Partnerships

Eight partnerships are on record, tiered core and flagship.

• AeroforgecoreChannel Partner/ Reseller/ Distributor · 22 September 2025SensOS signed Aeroforge as an exclusive distributor of ReliablePlane RP-1212 and RP-1501 Devices in USA and Canada. Aeroforge serves as the primary distribution channel for SensOS aviation maintenance hardware products in North American aerospace markets.
• The Boeing Co.flagshipStrategic or Co-development Partner · 29 October 2024Hardware Material Services Agreement for commercializing RP-1212: Trailing Edge Flap Asymmetry and Lockout Preventive Measures Device together with ReliablePlane App for Ground Maintenance Operations of 737 NG/Max Aircrafts.
• SpringPoint (SPS Suite)coreTechnology or IntegrationIntegration partnership with SpringPoint Suite (SPS) platform. MS-7314 Electric Motor Vibration Test app integrates with SPS platform allowing users to select Job numbers and upload generated reports directly to SPS.
• Rotovibes, LLCcoreTechnology or IntegrationTechnology licensing partnership for vibEngine, vibeREB, and vibeFDaD vibration analysis frameworks. Rotovibes provides the core fault detection algorithms used in SensOS vibration analysis products.
• PdMSensorscoreChannel Partner/ Reseller/ DistributorRelated company and partner for product sales. PdMSensors.com serves as the e-commerce platform for SensOS products including sensors and software.
• SensorWorkscoreTechnology or IntegrationSensorWorks BluVib wireless sensors (P-V-T single-axis, M-V-T-3 triaxial) are integrated with MultiSens platform. Listed as compatible sensors across MS-7314, MS-3934, MS-3933 product lines.
• Erbessd InstrumentscoreTechnology or IntegrationErbessd Instruments WiSER and Phantom wireless sensors are integrated with MultiSens platform. WiSER 3X and Phantom sensors supported for vibration data collection.
• FLIR SystemscoreTechnology or IntegrationFLIR thermal image cameras (ONE Edge, ONE Pro, ONE Pro LT, ONE Gen 3, Exx Series) are compatible with MS-7314 Electric Motor Thermal Test for hot-spot detection in electric motor core loss testing.

Scale indicators2 records

Recent moves6 records

Expansion highlights5 records

Direct peers

• Augury: Augury is an AI-driven machine health platform combining proprietary wireless vibration and temperature sensors with a SaaS analytics layer for predictive maintenance. They compete with SensOS's MultiSens-Cloud permanent monitoring offering, particularly for enterprise customers seeking non-intrusive, AI-assisted fault detection.
• Brüel & Kjær (HBK): HBK (Hottinger, Brüel & Kjær) is a global leader in vibration analysis instruments and software for condition monitoring. They offer dedicated vibration analysis platforms with deep standards compliance (ISO 10816 family), directly competing with SensOS's MultiSens Vibration Analysis Studio and commissioning tools across industrial CBM use cases.
• ifm efector: ifm is a major industrial sensor manufacturer with a broad condition monitoring portfolio (vibration, temperature, level) and accompanying diagnostic tools. Their integrated sensor-plus-software approach competes with SensOS's sensor-agnostic positioning in industrial CBM applications.
• Emerson AMS Machinery Health (CSI): Emerson's Asset Management Systems division, built on the acquired Computational Systems Inc. (CSI) platform, is the dominant enterprise vibration analysis and condition monitoring software suite. They compete head-to-head with SensOS in rotating equipment health monitoring for industrial customers seeking automated fault detection and reporting.
• ADASH: ADASH produces portable and online vibration analyzers and analysis software (vAnalyzer, DataViewer) for condition monitoring and predictive maintenance. They serve the same field-technician and route-based vibration data collection use cases that SensOS's MS-2234 and MS-3934 mobile apps address.
• SKF @ptitude Analyst: SKF's @ptitude Analyst is a leading condition monitoring and vibration analysis software platform tightly integrated with SKF's sensor ecosystem. They target the same industrial rotating-equipment CBM market as SensOS's MultiSens suite, including predictive maintenance and asset health programs.
• Ramco Aviation: Ramco Aviation is a leading aviation MRO software platform serving airlines, MROs, and aerospace operators. They compete with SensOS's ReliablePlane offering in the aerospace maintenance software space, with broader enterprise MRO/EAM functionality but less focus on sensor-based ground maintenance tooling.
• Erbessd Instruments: Erbessd makes wireless vibration sensors (Phantom, WiSER) that integrate with SensOS's MultiSens platform, but they also offer their own competing vibration analysis software. This dual sensor-and-software positioning makes them both a partner and direct competitor in the CBM workflow.

Broad incumbents

• Honeywell Forge Asset Performance: Honeywell's Forge Asset Performance platform is a broad enterprise asset management and predictive maintenance offering covering rotating equipment, process control, and industrial assets. It competes with SensOS at the enterprise tier with much deeper integration into plant control systems but less mobile-technician focus.
• Fluke Corporation: Fluke (a Fortive company) is a broad industrial test and measurement incumbent with portable vibration testers and condition monitoring tools. While they don't specialize in sensor-agnostic software like SensOS, their brand presence and field-technician familiarity compete at the individual-practitioner level.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks6 records

Key highlights7 records

Customer concentration

• LinkedInlinkedin.com/company/sensos-llc

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about SensOS