Engineered Profiles LLC

What Engineered Profiles LLC does

Engineered Profiles LLC, founded in 1947 and headquartered in Columbus, Ohio, is a custom plastic profile extruder serving OEM manufacturers that require mission-critical plastic components where supply chain failure costs are high. The company designs, engineers, and produces custom extruded profiles from a broad materials portfolio spanning PVC, CPVC, ABS, ASA, HDPE, polycarbonate, polypropylene, TPV, TPE, wood-plastic composites, and bioplastics, and delivers them through just-in-time, custom supply chain models. Engineering services include design collaboration, rapid prototyping via in-house 3D printing (with proof-of-concept delivery overnight), in-house tooling, custom finishing operations, and patented Multi-Core Extrusion (mcX®) technology for high-temperature stability, alongside inline precision cutting to one-thousandth-of-an-inch tolerances, inline spray texturing, and a custom notched-pin punching system.

The company operates two production footprints: the Columbus headquarters and a 93,000-square-foot facility in Ironton, Ohio, opened through a $4 million retrofit of a former DOW Chemical Ethafoam plant announced in November 2021, with plans to add 10–12 extrusion lines and 55 incremental jobs over five years. In December 2021, Engineered Profiles acquired Co-Ex Plastic Tooling, Inc., extending its tooling depth and co-extrusion capability. Revenue is generated from manufacturing custom profile extrusions, tooling, and value-added finishing services under a quote-based, project-specific pricing model; no standard pricing is publicly disclosed and the go-to-market is enterprise direct sales to OEM engineering and procurement teams. Customer evidence spans building products (AZEK DrySpace), freight and shipping (Spraydown aero-guard system), medical devices, mobile and prefabricated construction, and agriculture, supported by ERP-integrated demand forecasting that has reportedly driven stockouts to nearly zero for at least one large-SKU customer.

The customer mix is diversified across nine named verticals — agriculture, building products, energy, freight and shipping, HVAC and filtration, outdoor living, refrigeration, retail and commercial fixtures, and technology and communications — and is sold primarily under multi-year co-engineering relationships rather than spot-market transactions. The company employs 350+ associates across both Ohio locations, with average tenure above 15 years and a leadership team anchored by President and CEO Mike Davis (in role since 2015), COO Brian Davis, CFO Adam Wachter (ex-KPMG, joined 2013), and VPs spanning Sales and Marketing, Innovation, IT, and HR. Engineered Profiles is privately held by its operating owners, has no disclosed venture or private equity sponsor, and has no public ticker; it has been recognized as a Top 25 PVC Profile Extruder in North America, a 2025 Top Pipe Profile and Tubing Extruder, and a 2024 Plastics News Best Places to Work honoree.

Name

Engineered Profiles LLC

Legal name

Engineered Profiles, LLC

Website

https://engineeredprofiles.com

Company type

Private

Founded year

1947

Operating status

Operating

Headcount range

101–250 employees

Short description

Engineered Profiles LLC, founded 1947, is a custom plastic profile extruder that designs, tools, and manufactures patented and proprietary extrusion solutions — including Multi-Core (mcX®) technology — for OEM manufacturers across building products, agriculture, HVAC, refrigeration, and freight industries from facilities in Columbus and Ironton, Ohio.

Ownership category

akta.pro rank

Product category

Custom Plastic Extrusion Manufacturing

NAICS

Plastics Pipe, Pipe Fitting, and Unlaminated Profile Shape Manufacturing (32612), Plastics Product Manufacturing (3261), All Other Plastics Product Manufacturing (326199)

SIC

Miscellaneous Plastics Products (3080), Plastics Products, Nec (3089), Unsupported Plastics Film & Sheet (3081)

akta.pro primary industry

Profile Extrusion (PVC/PE/PP Profiles, Trim, Channels) (IMANACAH)

akta.pro secondary industry

Construction & Geomembrane/Geotextile Sheet Extrusion (IMANACAC)

Keywords

• Custom plastic extrusion
• Plastic profile manufacturing
• OEM plastic components
• Multi-core extrusion
• Extrusion tooling services

Headquarters

HQ city

Columbus

HQ country

United States

HQ region

North America

Offices2 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Supply Chain, Infrastructure, Marketing or Sales, Technology or R&D

Revenue model

1. Custom Plastic Extrusion Manufacturing: Manufactures custom extruded plastic solutions for OEM manufacturers. Provides end-to-end capabilities from design through production and delivery. Revenue is generated through manufacturing custom profile extrusions, tooling, and value-added services like fabrication and finishing operations. Just-in-time manufacturing and supply chain models support customer relationships.

Go-to-market motion1 record

Distribution channels1 record

Marketing channels9 records

Core offering

Engineered Profiles manufactures custom plastic extrusion solutions from engineered resins, including PVC, CPVC, ABS, HDPE, polycarbonate, TPV, TPE, and wood-plastic composites. The company provides end-to-end capabilities spanning design engineering, in-house tooling, rapid prototyping, extrusion production with patented multi-core (mcX®) and co-extrusion, custom finishing, and just-in-time manufacturing and supply chain models for OEM manufacturers.

Product overview

Engineered Profiles LLC operates as a custom profile extruder offering a unified portfolio of plastic extrusion manufacturing services. The core offering centers on Custom Plastic Extrusion paired with proprietary Multi-Core Extrusion (mcX®) technology for high-temperature applications. Design Engineering and Rapid Prototyping services enable collaborative product development, while In-House Tooling and Custom Finishing Operations provide end-to-end manufacturing control. Just-in-Time Manufacturing and Supply Chain Models support OEM delivery requirements. An October 2021 acquisition of Co-Ex Plastic Tooling expanded co-extrusion capabilities. Materials are offered across a broad selection including PVC, CPVC, ABS, HDPE, polycarbonate, TPV, TPE, and wood-plastic composites. The company serves OEMs across agriculture, building products, energy, freight & shipping, HVAC, outdoor living, refrigeration, retail, and technology sectors.

Differentiator

Problem solved

Functional benefit

Products and services

• Custom Plastic Extrusion Core plastic extrusion manufacturing service producing custom profile shapes from engineered resins, with in-house tooling, fabrication, and precision fabrication capabilities, serving OEM manufacturers.
• Multi-Core Extrusion (mcX®) Patented multi-core extrusion technology that minimizes thermal movement and enhances long-term performance in high temperature applications.
• Design Engineering Collaborative engineering service where industrial designers and engineers work with customers to optimize part geometry, material selection, and tolerances for manufacturability and performance.
• Rapid Prototyping Quick-turn prototyping using 3D printing and rapid prototyping methods to validate designs before tooling investment, reducing development risk.
• In-House Tooling Design and build of custom extrusion tooling including dies, calibration equipment, sizing, and downstream equipment in-house.
• Custom Finishing Operations Secondary operations including inline punching, cutting, notching, inkjet labeling, and other fabrication processes performed during or after extrusion.
• Just-in-Time Manufacturing Supply chain service providing on-time, in-full delivery and flexible scheduling to support customer production requirements.
• Custom Manufactured Plastics Custom plastic profile manufacturing across a broad selection of engineered resins including PVC, CPVC, ABS, ASA, HDPE, polycarbonate, polypropylene, TPV, TPE, and wood and mineral composites.
• Co-Extrusion Co-extrusion capability providing dual and tri extrusion for seals, wear surfaces, and aesthetics, combining multiple materials in a single extrusion profile.

Quantifiable outcome

• Part count reduction from 150 to 30 through notched pin extrusion design
• +6 more outcomes

Named customers6 records

Segments10 records

Ideal customer profiles1 record

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature8 records

Partnerships

Three partnerships are on record, tiered major.

• Co-Ex Plastic Tooling, Inc.majorStrategic or Co-development Partner · 3 December 2021West Virginia-based company acquired by Engineered Profiles. Previously operated in Milton, WV with over 44 years of experience in plastic extrusion processing and tooling. Co-Ex team brings skilled machinists, designers, and process technicians to join Engineered Profiles at its new Ironton location.
• Lawrence Economic Development CorporationmajorStrategic or Co-development Partner · 5 November 2021Supported Engineered Profiles expansion into Lawrence County, Ohio. The company invested $4 million to retrofit a former DOW Chemical Ethafoam plant in Ironton, Ohio as part of the Southern Ohio Industrial District.
• JobsOhiomajorStrategic or Co-development Partner · 5 November 2021State-level economic development organization that supported Engineered Profiles' expansion into Lawrence County, Ohio with incentives and support for the $4 million investment and job creation.

Scale indicators9 records

Recent moves7 records

Expansion highlights6 records

Direct peers

• Pexco LLC: Pexco is one of the largest custom plastics extruders in North America, serving OEM customers across building products, industrial, and fluid handling with custom profile and tubing extrusions. It is the most direct comparable to Engineered Profiles in scale, model, and end-market mix.
• NewAge Industries: NewAge Industries manufactures custom plastic and rubber tubing, profiles, and engineered components for OEM and fluid handling customers. Its custom extrusion capability and broad material expertise overlap directly with Engineered Profiles' profile extrusion offering.
• Teel Plastics: Teel Plastics is a custom plastic extruder specializing in tubing, profiles, and pipe for medical, industrial, and consumer applications. Its custom profile capabilities and in-house tooling mirror Engineered Profiles' core service model.
• Crescent Industries: Crescent Industries is a custom plastic profile extruder serving OEM customers in industrial, transportation, and consumer markets with in-house tooling and fabrication. It is directly comparable as a mid-market custom extruder focused on engineered profiles.
• Extruded Plastics Inc. Extruded Plastics Inc. is a U.S. custom plastic extrusion manufacturer producing profile shapes and tubing for OEM applications. Its scale, custom profile focus, and customer base closely parallel Engineered Profiles' positioning.
• AZEK Building Products: AZEK is a customer of Engineered Profiles (DrySpace system) but also a building products manufacturer with its own extruded composite profiles. As both customer and adjacent producer of outdoor building profiles, AZEK is a tightly relevant peer for benchmarking and channel dynamics.

Broad incumbents

• Westlake Chemical: Westlake Chemical is a vertically integrated plastics and building products major with significant PVC compounding and profile extrusion operations. It represents a broader incumbent whose PVC profile business overlaps with Engineered Profiles' primary resin and customer base.
• Royal Building Products: Royal Building Products manufactures PVC profiles, trim, and outdoor building products for OEMs and distribution channels. Its building-products extrusion portfolio overlaps with Engineered Profiles' PVC trim and outdoor living profile work.
• CertainTeed (Saint-Gobain): CertainTeed, a Saint-Gobain subsidiary, produces vinyl building products including siding, trim, and fence profiles. It is a broad incumbent with overlapping PVC profile extrusion capabilities serving the building products OEMs that Engineered Profiles targets.
• Uponor North America: Uponor manufactures plastic pipe, fittings, and profiles for plumbing, heating, and infrastructure applications. Its plastic extrusion footprint in HVAC, refrigeration, and building markets overlaps with several of Engineered Profiles' served verticals.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat6 records

Key risks7 records

Key highlights7 records

Customer concentration

• Facebookfacebook.com/EngineeredProfilesLLC
• LinkedInlinkedin.com/company/engineered-profiles-llc-dba-crane-plastics-llc

Revenue estimate

Valuation estimate

Number of profiles

Profiles7 records

Subsidiaries1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Engineered Profiles LLC