Nercon Conveyor

What Nercon Conveyor does

Nercon Eng. & Mfg., Inc. (DBA Nercon Conveyor) is a privately-held US industrial equipment manufacturer founded in 1976 and headquartered in Neenah, Wisconsin. The company designs and manufactures custom and standard conveyor systems, material handling equipment, and integrated UL-listed electrical controls for consumer packaged goods (CPG) manufacturers across food, beverage, dairy, meat and poultry, pharmaceutical, and adjacent verticals. Its product portfolio spans five conveyor system categories (Belt, MatTop, TableTop, Retractable, Sanitary) plus a broad equipment family (accumulators, elevators, transfers, diverters, mergers, product handlers, spirals, hand pack stations) and proprietary branded platforms including Rapid-Rail, ProCore, HydroCore, Neroco Lift, Spirex, and Rolco accumulators. The technical foundation rests on four issued US patents covering changeover and wear-strip innovations, in-house control panel design, and a 250,000 sq. ft. combined manufacturing footprint across Wisconsin facilities with CNC-integrated production.

The company operates a direct enterprise field-sales motion, pricing through custom project quotes rather than published rates, and delivering via a wholly-owned transportation subsidiary (Nercon Transport, Inc.). Revenue streams consist of capital equipment sales (conveyors, equipment, electrical controls), recurring replacement parts (including exclusive Rolco parts), and installation/commissioning services. Sales and marketing emphasize industry content (blog, resource library, video), trade show presence (PACK EXPO), and an exclusive-within-conveyors OEM builder partnership with Rockwell Automation. Customer base is not publicly disclosed; the company segments demand across 11+ verticals but does not name specific end customers. With 51-100 employees and no disclosed funding rounds, ownership, or external investment since founding, Nercon has scaled entirely through organic reinvestment across nearly five decades.

Name

Nercon Conveyor

Legal name

Nercon Eng. & Mfg. Inc.

Website

https://nerconconveyors.com

Company type

Private

Founded year

1976

Operating status

Operating

Headcount range

51–100 employees

Short description

Nercon Conveyor designs and manufactures custom conveyor systems, material handling equipment, and integrated UL-listed controls for consumer packaged goods manufacturers across food, beverage, dairy, meat, pharmaceutical, and related verticals. Founded in 1976 in Neenah, Wisconsin.

Ownership category

akta.pro rank

Headquarters

HQ city

Neenah

HQ country

United States

HQ region

North America

Offices2 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Personnel, Operations, Infrastructure, Technology or R&D, Marketing or Sales

Revenue model

1. Conveyor Systems and Equipment: Design, manufacture, and sale of custom and standard conveyor systems including belt conveyors, MatTop conveyors, TableTop conveyors, sanitary conveyors, and retractable conveyors. Equipment includes accumulators, elevators, diverters, mergers, transfers, hand pack stations, and product handling systems.
2. Electrical Controls Integration: Design and integration of UL-listed electrical control systems including PLC, HMI, and VFD systems for conveyor automation.
3. Installation & Supervision Services: Project management, installation assistance, startup commissioning, system integration, troubleshooting, and operator training services.
4. Replacement Parts: Supply of genuine replacement parts including belts (rubber, plastic, metal), electrical components, and Rolco Accumulator & Tail Sealer parts.
5. Transportation Services: Dedicated Nercon Transport, Inc. (NTI) division providing direct delivery of conveyor equipment using air-ride equipped vans.

Go-to-market motion1 record

Distribution channels1 record

Marketing channels6 records

Core offering

Nercon Conveyor designs and manufactures custom and standard conveyor systems and material handling equipment for consumer packaged goods (CPG) manufacturers. The portfolio spans belt, MatTop, TableTop, retractable, and sanitary conveyors, complemented by accumulation, elevation, transfer, diversion, merging, and product handling equipment, in-house UL-listed electrical controls, branded platforms ProCore® and HydroCore®, plus installation supervision, transportation, and replacement parts services.

Product overview

Nercon Conveyor designs and manufactures a comprehensive portfolio of conveyor systems and equipment for consumer packaged goods manufacturing. The product portfolio includes five main conveyor system types (Belt, MatTop, TableTop, Retractable, and Sanitary conveyors), complemented by supporting conveyor equipment including accumulators, elevators, transfers, diverters, mergers, product handlers, and electrical controls. The company also offers branded product lines ProCore® for high-performance general applications and HydroCore® for sanitary food processing. Services include installation, transportation (via Nercon Transport, Inc.), and replacement parts. All products are designed for industries including food & beverage, dairy, meat & poultry, pharmaceuticals, and consumer packaged goods.

Differentiator

Problem solved

Functional benefit

Brands

• Rapid-Rail®: Adjustable guide rail system for fast conveyor changeovers with single-point hand adjustment
• ProCore®
• HydroCore®
• Neroco™ Lift
• Spirex™
• Rolco

Products and services

• Belt Conveyor Systems Versatile belt conveyors for moving products through straight lines and elevation changes, available in flat, trough, low-profile, and sanitary configurations for light-duty to heavy-duty bulk handling. Used by consumer packaged goods manufacturers across food, beverage, and industrial packaging lines.
• MatTop Conveyor Systems Modular plastic belt conveyors with corrosion-resistant plastic belts for wet and dry applications, offering flexible, reliable conveying with high impact resistance and low maintenance. Targeted at CPG and food processing operations.
• Retractable Conveyor Systems Conveyor gates that horizontally retract to provide unrestricted access for personnel, forklifts, and equipment around the production floor, enabling equipment change-outs without rebuilding the line. Used on CPG packaging and processing lines.
• Sanitary Conveyor Systems Conveyors engineered and built to meet governmental food-safety regulations, designed to increase cleaning effectiveness and efficiencies while meeting stringent sanitary standards. Used in food, beverage, dairy, meat and poultry, and pharmaceutical production.
• TableTop Conveyor Systems High-speed conveyors with strong flat top plates for efficient, safe product transport of cans, bottles, jars, cartons, plastic containers, and cases. Used in high-speed CPG production environments.
• Accumulators Temporary holding zones, including loops, tables, and the Rolco line of accumulators, that isolate critical machines from interruptions and ensure consistent product flow on packaging lines.
• Rapid-Rail® Adjustable Guide Rail System Patented single-point hand-adjustable guide rail system that accommodates multiple package sizes on the same equipment, enabling changeovers between package sizes in under a minute. Used by CPG manufacturers needing rapid packaging line changeovers.
• Conveyor Elevators Vertical lift conveyors that transport products between multiple levels, including Draper Z Incline, Gripper, Spirex™ spiral, vertical case elevators, and washdown spiral models. Used in space-constrained CPG production facilities.
• Conveyor Transfers Solutions for smooth product transitions between conveyors and equipment, including Micro-Transfer Conveyors and Side Belt Transfers that eliminate downed bottles and enable depucking. Used to improve handling reliability on packaging lines.
• Diverters and Laners Equipment that moves products from a single lane to multiple lanes or different locations, including Activated Roller Belt™ Conveyor, divert gates and guides, and various laner configurations.
• Hand Pack Stations Ergonomic workstations for semi-automated packaging lines with adjustable height, foot rests, and roller-top tables that improve safety and efficiency for manual packing operations.
• Mergers and Combiners Equipment that moves products from multiple lanes into a single lane or mass flow, including pressureless combiners, servo technology, traffic cop, and vertical merger configurations.
• Product Handling Equipment Solutions for product orientation changes including gravity product upenders, product turning conveyors, and product twist conveyors that reorient products at critical points in production.
• Spiral Conveyors Compact conveyors that move products vertically between levels to save floor space, available in various sizes for food processing, packaging, and pharmaceutical applications.
• UL-Listed Electrical Controls In-house designed and assembled UL-listed electrical control systems integrating Human-Machine Interface (HMI), Programmable Logic Controllers (PLC), and Variable Frequency Drives (VFD) for seamless conveyor automation.
• ProCore® Conveyor Platform High-performance conveyor platform engineered to maximize uptime, reliability, and packaging line performance while reducing changeover times. Targeted at demanding CPG production lines.
• HydroCore® Sanitary Conveyor Platform Sanitary conveyor line with stainless steel construction, sloped surfaces, and tool-less removable components that speed washdown and reduce harborage points. Engineered for cheese, dairy, meat and poultry, and other sanitary food processing applications.
• Installation and Supervision Services Full project management, installation assistance, startup commissioning, system integration, troubleshooting, and hands-on operator training services for Nercon conveyor systems.
• Transportation Services (Nercon Transport, Inc.) Direct point-to-point delivery of conveyor systems using air-ride equipped vans via Nercon Transport, Inc. (NTI), minimizing transit damage on equipment shipments.
• Replacement Parts In-house produced conveyor replacement parts including rubber, plastic, and metal belts, electrical control components, and exclusive Rolco Accumulator and Tail Sealer parts for ongoing equipment maintenance.

Quantifiable outcome

• Reduced changeover time from hours to under a minute with Rapid-Rail®
• +3 more outcomes

Segments11 records

Ideal customer profiles1 record

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature9 records

Partnerships

Four partnerships are on record, tiered core and minor.

• Rockwell AutomationcoreTechnology or IntegrationNercon is a select member of the Rockwell Automation Machine OEM Builder Partnership - the ONLY member dedicated and focused on conveyor systems and equipment. This partnership provides enhanced support on Rockwell Automation technology, with controls designers and project engineers having knowledge of and full access to the latest Rockwell Automation technologies. The combination of proprietary Rockwell controls and Nercon's process design experience provides innovative solutions for customers.
• PMMI (Association for Packaging and Processing Technologies)minorOthersTrade association with nearly 600 member companies that manufacture packaging, processing and packaging-related converting machinery, commercially-available packaging machinery components, containers and materials in the United States and Canada. Nercon participates as a member supporting the packaging and processing technology industry.
• The New North, Inc.minorOthersNonprofit regional marketing and economic development organization fostering collaboration among private and public sector leaders throughout the 18 counties of Northeast Wisconsin. Represents more than 100 private investors. Nercon participates as a regional partner to the Wisconsin Economic Development Corporation (WEDC) and the State of Wisconsin.
• NEW Manufacturing AllianceminorOthersGroup of manufacturers working with educational institutions, workforce development boards, chambers of commerce and state organizations to promote manufacturing in Northeast Wisconsin. Nercon participates to support manufacturing promotion in their region.

Scale indicators4 records

Recent moves6 records

Expansion highlights5 records

Direct peers

• mk North America: Mid-sized conveyor manufacturer offering belt, chain, roller, and pallet conveyors for industrial assembly, packaging, and CPG. Closely comparable size and product mix to Nercon.
• QC Conveyors: US-based specialty conveyor manufacturer of pre-engineered and sanitary conveyors for packaging and food industries. Closely comparable size, niche focus, and customer base to Nercon.
• Span Tech: Specialty conveyor manufacturer focused on chain-driven and sanitary conveyors for food, beverage, and packaging applications. Direct niche competitor with similar mid-market positioning.
• FlexLink (Coesia): Coesia-owned modular conveyor and material handling platform serving food, pharma, and CPG. Competes head-to-head in sanitary and modular conveyor categories for similar beverage, dairy, and packaged goods customers.
• Dorner (part of Habasit): Specialty conveyor manufacturer focused on light- to medium-duty industrial and packaging applications with strong sanitary and modular product lines. Closely comparable niche positioning to Nercon's belt and sanitary conveyor business.

Broad incumbents

• TGW Systems: European-headquartered conveyor and warehouse automation provider serving CPG, retail, and apparel. Comparable technology but broader international footprint and larger installed base.
• BEUMER Group: Global conveyor and packaging systems provider with strong presence in food, beverage, and intralogistics. Overlaps in CPG conveyor projects, particularly in vertical conveying and sorting.
• Dematic: One of the largest global material handling and intralogistics integrators, offering conveyor systems, AS/RS, robotics, and software. Directly overlaps with Nercon in CPG conveyor projects but operates at significantly larger scale with broader portfolio.
• Honeywell Intelligrated: Honeywell-owned conveyor, sortation, and warehouse automation provider serving CPG, retail, and parcel customers. Competes directly on integrated conveyor-and-controls solutions for similar end markets.

Others

• Rockwell Automation: Strategic technology partner whose controls platforms Nercon integrates. Adjacent ecosystem participant — not a direct conveyor competitor but the supplier whose OEM builder program Nercon uniquely belongs to.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat3 records

Key risks6 records

Key highlights7 records

Customer concentration

• YouTubeyoutube.com/@nerconconveyor
• Xx.com/nerconconveyor

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Subsidiaries1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Nercon Conveyor