NEXUS Elastomer Systems

What NEXUS Elastomer Systems does

NEXUS Elastomer Systems GmbH, founded in 2007 in Eberstallzell, Austria by Dietmar Waizenauer, designs and manufactures servo-electric dosing systems for liquid silicone rubber (LSR) injection moulding. Its SERVOMIX product line spans the X1 cartridge-based prototyping unit, the X20 compact 20L pail system, the X200 flagship 200L/20L drum system, and the Z200 space-efficient variant, all built around the patented SPLITNEX air-removal technology that guarantees 100% air-free LSR flow with less than 0.2% mixing-ratio deviation. The company complements the hardware with the TrueFlow Nano color/additive dosing module and the NexCare global service and spare-parts programme, which together address the core LSR processing pain points of air entrapment, material waste, and inconsistent mixing.

Revenue is generated primarily through direct sales of capital equipment to enterprise moulders in medical devices, automotive components, and general LSR processing, supplemented by recurring NexCare service, commissioning, and spare-parts revenue. Pricing is not publicly disclosed; instead the company uses a consultative, trial-driven motion — including a 90-day free trial in customer facilities — supported by regional sales managers covering the USA, India & Gulf, Southeast Asia, China, and Europe. Distribution is exclusively direct, with no third-party resellers, and the company has built a global footprint of more than 1,000 installed systems across 30+ countries serving 400+ customers, anchored by reference accounts such as Nolato GW Silicones (20+ systems, 65,000+ hours of runtime) and Dymotek.

Name

NEXUS Elastomer Systems

Legal name

Nexus Elastomer Systems GmbH

Website

https://nexus-elastomer.com

Company type

Private

Founded year

2007

Operating status

Operating

Headcount range

51–100 employees

Short description

NEXUS Elastomer Systems, founded in 2007 in Austria, manufactures servo-electric Liquid Silicone Rubber (LSR) dosing systems featuring patented SPLITNEX air-removal technology. It sells directly to enterprise medical, automotive, and industrial moulders across 30+ countries, complemented by its NexCare service programme.

Ownership category

akta.pro rank

Product category

Industrial LSR Dosing Equipment

NAICS

Other General Purpose Machinery Manufacturing (3339)

SIC

Industrial Instruments For Measurement, Display, And Control (3823)

akta.pro primary industry

Filling & Dosing Equipment (Liquid, Powder, Aseptic) (IMALAOAB)

akta.pro secondary industry

Aseptic Processing, Fill-Finish & Sterile Manufacturing Tech (isolators, lyophilization interfaces) (HLAAAJAG)

Keywords

• Liquid silicone rubber dosing
• LSR injection molding
• Servo-electric dosing systems
• Industrial mixing equipment
• Two-component material processing

Headquarters

HQ city

Eberstallzell

HQ country

Austria

HQ region

Europe

Offices2 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Supply Chain, Operations, Technology or R&D, Marketing or Sales, Infrastructure

Revenue model

1. LSR Dosing Equipment Sales: Sale of capital equipment including SERVOMIX Z200, X200, X20, and X1 dosing systems. Equipment prices are not publicly disclosed and require consultation. Revenue is generated through one-time hardware sales with potential for aftermarket service and spare parts revenue.
2. NexCare Service & Maintenance: After-sales service including commissioning, maintenance, technical support, and spare parts supply. Service covers entire product lifecycle with global support coverage.

Pricing tiers

Go-to-market motion2 records

Distribution channels1 record

Marketing channels6 records

Core offering

NEXUS Elastomer Systems designs, manufactures, and services servo-electric Liquid Silicone Rubber (LSR) dosing systems used in injection molding production lines. Its SERVOMIX product line covers prototyping (X1) through large-scale 200L drum production (X200, Z200), all built around the patented SPLITNEX air-removal technology. The company also operates the NexCare after-sales service and spare-parts program covering the full equipment lifecycle.

Product overview

NEXUS Elastomer Systems offers a portfolio of four SERVOMIX LSR dosing system models (Z200, X200, X20, X1) designed for liquid silicone rubber processing. The systems share core technologies including the patented SPLITNEX air-removal technology, servo-electric pump drives, and TrueFlow Nano color/additive dosing. The Z200 emphasizes space efficiency, the X200 serves as the flagship flexible model handling 200L/20L drums, the X20 targets compact precision production, and the X1 supports prototyping with cartridge systems. All models are backed by the NexCare service program.

Differentiator

Problem solved

Functional benefit

Brands

• NexCare: After-sales service and support program offering worldwide coverage, spare parts availability, and technical assistance
• SPLITNEX
• SERVOMIX
• TrueFlow Nano

Products and services

• SERVOMIX X200 Flagship flexible LSR dosing system in the SERVOMIX range, designed for high-volume production with 200L and 20L drum handling, featuring the patented SPLITNEX air-removal system and servo-electric drive technology for productivity and precision in injection molding operations.
• SERVOMIX X20 Compact precision LSR dosing system designed for production with 20L pail kits, offering the same SPLITNEX air-removal and servo-electric precision as the larger X200 in a smaller footprint for precision-driven applications.
• SERVOMIX X1 Compact cartridge-based LSR dosing system designed for prototyping and special applications, processing material from cartridge systems using the same SERVOMIX technology platform.
• SERVOMIX Z200 Maximum space-efficiency LSR dosing model with integrated Nexus technology, designed for facilities with limited floor space while maintaining full dosing capabilities for high-volume production.
• NexCare service and maintenance program Comprehensive after-sales service program providing worldwide coverage, commissioning, preventive maintenance, technical support, and spare parts supply for Nexus dosing systems throughout their operational lifecycle.

Named customers2 records

Segments3 records

Ideal customer profiles3 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature4 records

Scale indicators10 records

Recent moves6 records

Expansion highlights6 records

Broad incumbents

• Sumitomo (SHI) Demag: German-Japanese injection molding machine maker with integrated LSR capabilities and a strong European direct sales footprint, comparable to Nexus's go-to-market approach but at much broader scale.
• KraussMaffei: Large German injection molding machine manufacturer whose integrated LSR cells bundle proprietary dosing, creating bundled competition for Nexus's standalone dosing systems.
• Husky Injection Molding Systems: Canadian global leader in injection molding equipment for packaging and specialty applications, including LSR-adjacent systems; an established broad incumbent competing in adjacent dosing and metering equipment categories.
• ARBURG: Major German injection molding machine producer offering integrated LSR solutions including dosing subsystems, competing with Nexus at the full cell level rather than standalone equipment.
• ENGEL Holding: Austrian injection molding machine manufacturer and direct geographic peer whose LSR cells integrate dosing and represent the most established bundled alternative to Nexus in the DACH region.

Direct peers

• Dopag (Hädler Group): Swiss/German manufacturer of precision dosing and metering systems for multi-component materials including LSR, serving comparable medical and industrial molding applications.
• 2KM (WITTMANN Group): German LSR dosing specialist now part of the WITTMANN Group, offering comparable servo-driven dosing equipment to Nexus's SERVOMIX line for the same injection molding customer base.
• Reinhardt-Technik: German manufacturer of LSR dosing systems and material handling equipment for silicone processing; competes head-to-head with Nexus in the European LSR dosing market.
• Elmet: Austrian-headquartered specialist manufacturer of LSR (Liquid Silicone Rubber) dosing systems and injection molding equipment, serving the same medical and automotive customers as Nexus with comparable dosing platforms.
• MTI Mischtechnik International: German manufacturer of mixing and dosing systems for plastics and elastomers, directly overlapping with Nexus's dosing and mixing equipment product range.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat4 records

Key risks6 records

Key highlights7 records

Customer concentration

• YouTubeyoutube.com/@nexusdosing
• Facebookfacebook.com/profile.php
• LinkedInlinkedin.com/company/nexus-automation-gmbh

Revenue estimate

Valuation estimate

Number of profiles

Profiles3 records

Subsidiaries1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about NEXUS Elastomer Systems