Plastikos
Plastikos is a second-generation family-owned precision injection molder serving medical device OEMs and electronic connector manufacturers through three integrated divisions: Micro Mold (tooling), Plastikos (scientific molding), and Plastikos Medical (ISO 7/8 cleanroom molding for Class II and III devices).
- Company typePrivate
- Founded1978
- HeadquartersErie, United States
- Headcount251–500
- GTM typeB2B
- OfferingHardware or Manufacturing
What Plastikos does
Plastikos is a privately held, second-generation family-owned precision plastics manufacturer founded in 1978 and headquartered in Erie, Pennsylvania. The company operates through three integrated divisions: Micro Mold (precision custom mold design and fabrication, including SPI Class 101 molds with 5-axis milling and micro-EDM capabilities), Plastikos (advanced scientific injection molding for engineered, tight-tolerance components), and Plastikos Medical (ISO 7 and ISO 8 cleanroom injection molding for Class II and Class III medical devices). Combined operations span more than 100,000 square feet, more than 60 precision molding machines, and produce over 700 million parts annually with greater than 99% on-time delivery.
The company's underlying technology is rooted in scientific molding and process control rather than software. Every injection molding machine is integrated with RJG eDART cavity-pressure monitoring, a proprietary mold changeover method enables interchangeability of 1,000+ unique part numbers from a single tool, and high-volume cells run lights-out. Cleanroom operations follow ISO 13485, ISO 14644, and ISO 14698 standards, supported by an in-house apprenticeship program running since 1980 and a long-standing Penn State Behrend engineering pipeline. Equipment investments have been continuous: 10 Arburg cleanroom machines at Plastikos Medical's 2019 launch, a 2021 Phase II expansion that doubled cleanroom space to 24,000 ft² and added 15 machines, a 2022 Yasda YMC650 5-axis milling center at Micro Mold, and a January 2026 order for an Arburg ALLROUNDER MORE 2000 two-shot machine to complete the ISO-7 fleet.
Plastikos generates revenue through custom injection molding services, mold design and fabrication (via Micro Mold), and bundled value-added operations such as assembly, pad printing, laser engraving, and inspection. Pricing is quote-based against part complexity, volume, material, and cleanroom requirements, with multi-year strategic supplier partnerships as the dominant commercial structure. The company serves two primary verticals: medical device OEMs across medication delivery, surgical, respiratory, digestive health, and bio-processing applications, and electronic connector OEMs requiring high-mix, tight-tolerance, short-lead-time production. It is a 100% debt-free organization with no disclosed external investors, parents, or funding rounds.
Plastikos firmographics
Firmographics- Name
- Plastikos
- Legal name
- Plastikos, Inc.
- Website
- https://plastikoserie.com
- Company type
- Private
- Founded year
- 1978
- Operating status
- Operating
- Headcount range
- 251–500 employees
- Short description
- Plastikos is a second-generation family-owned precision injection molder serving medical device OEMs and electronic connector manufacturers through three integrated divisions: Micro Mold (tooling), Plastikos (scientific molding), and Plastikos Medical (ISO 7/8 cleanroom molding for Class II and III devices).
- Ownership category
- akta.pro rank
Plastikos industry classification
Industry- Product category
- Custom Plastic Injection Molding
- NAICS
- Plastics Product Manufacturing (3261), Industrial Mold Manufacturing (333511)
- SIC
- Plastics Products, Nec (3089)
- akta.pro primary industry
- Custom Injection Molding & Contract Manufacturing (Job Shops/CMs) (IMANAFAJ)
- akta.pro secondary industries
- Medical & Life Sciences Injection Molding (Devices, Diagnostics, Cleanroom) (IMANAFAC), Precision & Micro Injection Molding (IMANAFAH), Industrial & Machinery Injection Molded Components (Gears, Wear Parts) (IMANAFAF)
Keywords
Where Plastikos is headquartered
LocationHeadquarters
- HQ city
- Erie
- HQ country
- United States
- HQ region
- North America
Offices3 records
Markets served
Plastikos business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Personnel, Operations, Supply Chain, Technology or R&D, Infrastructure, Marketing or Sales
Revenue model
- Custom Injection Molding Services: Precision injection molding services for medical devices and electronic connectors. Revenue generated through per-part pricing based on volume, complexity, and material requirements. Long-term strategic supplier partnerships drive recurring revenue.
- Mold Design and Fabrication: Custom mold design and fabrication through Micro Mold sister company. High-precision, tight-tolerance tooling for medical and electronic applications. Revenue from mold building projects with lifetime warranty programs.
- Value Added Operations: Secondary operations including assembly, packaging, pad printing, laser engraving, and quality inspection services bundled with molding.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Multi-year contract | Custom quotation based on project requirements |
Go-to-market motion1 record
Distribution channels1 record
Marketing channels9 records
Plastikos product offering
Product offeringCore offering
Plastikos is a precision custom injection molding manufacturer that designs and produces tight-tolerance plastic components for medical device OEMs and electronic connector manufacturers. Through its Micro Mold sister company it builds SPI Class 101 precision tooling, and through Plastikos Medical it operates ISO 7 and ISO 8 cleanroom molding for Class II and Class III medical devices. Across 100,000+ square feet of facilities it ships 700 million+ parts annually using 60+ precision molding machines.
Product overview
Plastikos is a second-generation family-owned precision injection molding company operating three specialized divisions: Micro Mold (precision custom moldmaking with SPI Class 101 mold capabilities), Plastikos (advanced scientific injection molding for medical and electronic connector markets), and Plastikos Medical (ISO 7/8 cleanroom medical injection molding for Class II/III devices). The company offers services including precision mold manufacturing, medical injection molding, advanced plastic processing (including micro-molding and scientific molding), value-added operations, and product enhancement/DFM services. Plastikos serves focused market segments including medication delivery systems, surgical devices, respiratory devices, digestive health, bio-processing, and electronic connectors, shipping over 700 million parts annually from more than 60 precision molding machines across 100,000+ square feet of manufacturing space.
Differentiator
Problem solved
Functional benefit
Products and services
- Precision Mold Manufacturing Comprehensive mold design and fabrication services for tight-tolerance, complex injection molds including high-precision tooling with multi-level alignment, conformal cooling, and advanced venting systems. For medical device OEMs and electronic connector manufacturers requiring SPI Class 101 molds.
- Medical Injection Molding Cleanroom injection molding services for medical devices including medication delivery systems, surgical devices, respiratory devices, digestive health devices, and bio-processing components. Operates within ISO 7 and ISO 8 cleanroom environments under ISO 13485 certification.
- Advanced Plastic Processing Scientific molding and micro-molding services with all-electric high-speed machines, cavity-pressure monitoring (RJG eDART), and automated quality control systems for engineered, complex, tight-tolerance plastic components.
- Value Added Operations Secondary operations including automation engineering, pad printing, laser engraving, custom packaging, and inspection services bundled with injection molded components.
- Product Enhancement Design for Manufacturability (DFM) analysis, material selection consulting, and process optimization services to improve part quality and reduce manufacturing costs.
- Plastikos Medical Dedicated medical injection molding division focused on manufacturing precision molded products for Class II and Class III medical devices within ISO 7 and ISO 8 cleanroom environments under ISO 13485 certification.
- Plastikos (Injection Molding Division) Advanced scientific injection molding division providing precision molding services for highly engineered, complex, tight-tolerance plastic components across medical and electronic connector markets.
- Micro Mold Precision custom moldmaking division of Plastikos, specializing in high-precision, tight-tolerance injection molds with capabilities including 5-axis milling, micro EDM, and advanced automation cells.
Quantifiable outcome
- 99%+ on-time delivery performance across all operations
- +6 more outcomes
Companies that use Plastikos
Customer profileNamed customers1 record
Segments6 records
Ideal customer profiles2 records
Plastikos technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature6 records
Plastikos partnerships and signals
Strategic signalPartnerships
Six partnerships are on record, tiered core and minor.
- RJG Inc.corePartnership began in 2009 for implementation of eDART technology with cavity-pressure monitoring sensors. Expanded to include training programs, with Plastikos Medical's Medical Molding Manager becoming an RJG Qualified Trainer. Implementation led to 96% reduction in external scrap PPM and nearly 4x increase in parts shipped per year.
- Penn State BehrendcoreLong-term partnership with Penn State Behrend's accredited Plastics Engineering Technology program. Active recruiting for paid engineering internships. Interns work on R&D and continuous improvement projects. Partnership has helped grow the medical molding side significantly over 15+ years.
- Erie County Technical SchoolminorHigh school level partnership through Cooperative Learning Program. Students directly exposed to toolmaker roles at Micro Mold and Plastikos, mentored by experienced toolmakers for hands-on learning.
- Erie County Community CollegeminorPartnership for certification programs in CNC Operation/Machining, Industrial Maintenance, Automated Electrical Systems, and Welding for Maintenance Technician and Toolroom Teams.
- Recycling PartnersminorMultiple recycling partners enabling 100% reuse or recycling of regrind material from runner systems. Partners repurpose high-quality regrind for non-medical applications. Generated approximately 60,000 lbs of regrind recycled by mid-2020.
- ArburgcorePrimary supplier of injection molding machines. Provided clean air module technology for initial cleanroom setup and all new medical machines. Plastikos Medical ordered Arburg ALLROUNDER MORE 2000 two-shot injection molding machine (220-ton) with 6-axis Yaskawa robot for ISO-7 cleanroom fleet.
Scale indicators13 records
Recent moves13 records
Expansion highlights6 records
Plastikos competitors and assessment
Company assessmentBroad incumbents
- Phillips-Medisize: Phillips-Medisize (now part of Molex) is one of the largest medical device contract manufacturers globally, offering precision injection molding, drug-delivery device assembly, and connected health solutions. Directly comparable to Plastikos Medical in Class II/III medical molding and to Plastikos in electronic connector molding for Molex's core business.
Direct peers
- Tessy Plastics: Tessy Plastics is a privately held, family-owned precision injection molder serving medical, automotive, and consumer end markets. Highly comparable to Plastikos in business model, customer base (medical device OEMs), and integrated mold-making plus molding capability.
- GW Plastics: GW Plastics is a precision injection molder specializing in medical devices, drug delivery, and diagnostics, with cleanroom molding and global manufacturing. Direct competitor to Plastikos Medical in Class II/III medical contract molding with similar Swiss-style precision positioning.
- Mack Molding: Mack Molding is a privately held custom injection molder and contract manufacturer with significant medical device business, including cleanroom molding and full device assembly. Closely comparable to Plastikos in operating model and medical/industrial customer mix.
- Carclo Technical Plastics: Carclo Technical Plastics manufactures precision injection molded components for medical, optics, and electronics applications. Comparable to Plastikos in tight-tolerance, multi-market precision molding with significant medical device exposure.
- Medbio: Medbio is a contract manufacturer specializing in medical device injection molding and assembly with ISO 13485 and Class 7/8 cleanroom capabilities. Direct competitor to Plastikos Medical in the medical device CMO space, particularly for early-stage OEMs.
- Rogan Corporation: Rogan Corporation is a precision injection molder specializing in tight-tolerance plastic components for medical, electronics, and industrial applications. Comparable to Plastikos in multi-market precision molding with similar customer profile in electronic components and medical devices.
Regional players
- Nolte Kunststoff: Nolte Kunststoff is a German precision injection molder serving medical and industrial customers with cleanroom production. Comparable technical positioning to Plastikos Medical, but serving primarily European markets rather than competing directly in North America.
Emerging players
- Stack Plastics: Stack Plastics is a smaller precision injection molder focused on medical and micro-molding applications with cleanroom capabilities. Comparable to Plastikos in tight-tolerance medical and micro-molding niche, but at a smaller scale.
Others
- Arburg: Arburg is a leading German manufacturer of injection molding machines and Plastikos's primary equipment supplier, including the recent two-shot ALLROUNDER MORE 2000. Included as an ecosystem enabler/supplier rather than competitor; critical to Plastikos's medical molding fleet capability.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat6 records
Key risks6 records
Key highlights7 records
Customer concentration
Plastikos social profiles
Digital presencePlastikos compliance and trust
Trust signalCompliance6 records
Plastikos financial estimates
Financial estimateRevenue estimate
Valuation estimate
Plastikos leadership team
Management profileNumber of profiles
Profiles11 records
Plastikos subsidiaries and ownership
Company hierarchySubsidiaries2 records
Plastikos funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Plastikos M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Plastikos
What does Plastikos do?
Plastikos is a precision custom injection molding manufacturer that designs and produces tight-tolerance plastic components for medical device OEMs and electronic connector manufacturers. Through its Micro Mold sister company it builds SPI Class 101 precision tooling, and through Plastikos Medical it operates ISO 7 and ISO 8 cleanroom molding for Class II and Class III medical devices. Across 100,000+ square feet of facilities it ships 700 million+ parts annually using 60+ precision molding machines.
Is Plastikos a public or private company?
Plastikos is a private company. It is classified as family owned and is currently operating.
When was Plastikos founded?
Plastikos was founded in 1978. It employs 251 to 500 people.
Where is Plastikos based?
Plastikos is headquartered in Erie, United States, in the North America region.
How does Plastikos make money?
Three revenue lines are on record. Custom Injection Molding Services are the primary driver. The others are mold Design and Fabrication and value Added Operations.
Who are Plastikos's main competitors?
Phillips-Medisize is listed as a broad incumbent. Direct peers are Tessy Plastics, GW Plastics, Mack Molding, Carclo Technical Plastics, Medbio and Rogan Corporation. Nolte Kunststoff is listed as a regional player. Stack Plastics is listed as an emerging player. Arburg is listed as an others.
Does Plastikos have an API?
No public API is recorded for Plastikos.
What industry is Plastikos in?
Plastikos's product category is Custom Plastic Injection Molding. Its primary akta.pro industry code is IMANAFAJ, Custom Injection Molding & Contract Manufacturing (Job Shops/CMs), with a secondary code of IMANAFAC, Medical & Life Sciences Injection Molding (Devices, Diagnostics, Cleanroom). Its NAICS code is 3261 and its SIC code is 3089.