Condition Monitoring Technology Group

Name

Condition Monitoring Technology Group

Legal name

Condition Monitoring Technology Group Limited

Website

https://cmtg.com

Company type

Private

Founded year

2005

Operating status

Operating

Headcount range

51–100 employees

Ownership category

akta.pro rank

Product category

Industrial Vibration Condition Monitoring Systems

NAICS

Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial Process Variables (334513), Other Measuring and Controlling Device Manufacturing (334519), Navigational, Measuring, Electromedical, and Control Instruments Manufacturing (33451)

SIC

Industrial Instruments For Measurement, Display, And Control (3823), Measuring & Controlling Devices, Nec (3829)

akta.pro primary industry

Motor Encoders, Feedback & Condition Monitoring (Encoders, Vibration, Predictive) (IMAGACAJ)

akta.pro secondary industry

Condition Monitoring & Reliability Services (Vibration/Oil Analysis/RCM) (IMAIACAL)

Keywords

• Vibration condition monitoring
• Rotor track and balance
• Structural health monitoring
• Piezoelectric accelerometer manufacturing
• Machinery protection systems

Headquarters

HQ city

Torrington

HQ country

United Kingdom

HQ region

Europe

Offices4 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Technology or R&D, Supply Chain, Marketing or Sales, Infrastructure

Revenue model

1. Hardware Sales: Sale of precision accelerometers, vibration sensors, condition monitoring systems, and rotor track and balance equipment across aerospace, power generation, automotive, and defense sectors.
2. Software Licenses and Subscriptions: PlantProtech Vision, TransCal workstation application, and other diagnostic software solutions with maintenance and support packages.
3. Professional Services: Training courses, calibration services, installation, commissioning, and engineering support services. Includes vibration diagnostics training courses priced at £2,390 per person.
4. Support and Maintenance Contracts: Ongoing warranty packages, technical support, and service agreements for installed systems. Remote diagnostics and 24/7 monitoring support services.

Pricing tiers

Go-to-market motion2 records

Distribution channels3 records

Marketing channels6 records

Core offering

CMTG designs, manufactures, and supports precision vibration and acoustic condition monitoring hardware and software through six specialist brands serving aerospace, power generation, defense, automotive, and manufacturing customers. The group sells sensors (piezoelectric and IEPE accelerometers), online condition monitoring and machinery protection systems (PlantProtech PCMS, 720 Advanced Plant Monitor, PROTOR Mobile, TORSO Detect and Protect), aerospace rotor track and balance systems (Rotortuner family) and structural health monitoring systems (SDRS, ACFMS, SHMS), together with calibration systems (TransCal 455, 475) and supporting diagnostic software (PlantProtech Vision, Mimic, Base Station, IVHM-ARRIVE).

Product overview

CMTG is a conglomerate of six specialized brands delivering precision monitoring solutions across vibration, acoustic, and structural health monitoring. The portfolio is organized as a platform-plus-modules architecture comprising Beran's PlantProtech condition monitoring systems (PCMS, 720, PROTOR Mobile) for industrial power generation applications; Helitune's Rotortuner family (RT-6, RT-5JS+, Flitepad, RT-2000, RT-Balancer, RT-EVA, RT-JEM, HT-DASU, HT-VHM, RT-TipTrak) for aerospace rotor track and balance; SEI's Structural Data Recording Set (SDRS), Airframe Cumulative Fatigue Monitoring System (ACFMS), and Structural Health Monitoring System (SHMS) for fixed-wing aircraft; DJB Instruments' accelerometers (charge and IEPE, monoaxial and triaxial) including the AT/19 triaxial IEPE; and Prosig's noise and vibration measurement systems. Supporting products include Beran's TransCal calibration equipment (455, 475, 801A, 801B), associated software (PlantProtech Vision, Mimic, Base Station, Auto Archive Downloader, Email Vibration Alert, TransCal Workstation), and TORSO Detect/Protect for torsional vibration monitoring.

Differentiator

Problem solved

Functional benefit

Brands

• Beran: Industrial vibration and condition monitoring for power generation
• Helitune
• Semia
• SEI
• Prosig
• DJB Instruments

Products and services

• PlantProtech 7600 PCMS Protection and Condition Monitoring System providing API670-compliant machinery protection with integrated condition monitoring functionality and automated vibration trip system for critical assets in power generation and industrial sectors.
• PlantProtech 720 Advanced Plant Monitor Automated surveillance system for strategic plant items requiring increased monitoring, with 16 channels for vibration and process data, 4-speed inputs, autonomous internal data storage, and local alarm displays.
• PlantProtech PROTOR Mobile High-speed data acquisition and diagnostic system for critical rotating machinery, featuring up to 32 dynamic/static channels, 24-bit ADC resolution, WiFi/LAN connectivity, and remote 4G access.
• TORSO Detect Torsional vibration detection system that monitors shaft lines for harmful vibrations using available sensor arrays, providing an affordable early-warning capability for machinery protection in power generation applications.
• TORSO Protect Torsional vibration protection system with automatic detection and protection functionality that eliminates concerns about excessive torsional vibrations in changing grid circumstances.
• Rotortuner RT-6 Latest-generation Rotor Track and Balance and vibration analysis system for aerospace applications, designed for airborne use with faster balancing, fewer flights, and precise repeatable results.
• Rotortuner RT-5JS+ Portable rotor track and balance system for helicopter maintenance and troubleshooting operations.
• Rotortuner Flitepad Rugged flight-qualified controller for rotor track and balance applications, engineered to withstand extreme temperatures, high vibration, and demanding operational conditions.
• Rotortuner RT-2000 Rotor track and balance system for comprehensive helicopter maintenance operations.
• Rotortuner RT-Balancer Rotor balancing system for helicopter maintenance and vibration optimization.
• Rotortuner RT-EVA Rotor track and balance equipment configured for specific helicopter model applications.
• Rotortuner RT-JEM Rotor track and balance system for specialized maintenance applications.
• Rotortuner HT-DASU Health monitoring data acquisition system unit for helicopter onboard (HUMS) applications.
• Rotortuner HT-VHM Vibration health monitoring unit for helicopter onboard systems.
• Rotortuner RT-TipTrak Rotor tip tracking system for helicopter blade monitoring applications.
• WhirlTrak Rotor tower tracking system for wind turbine and tower monitoring applications.
• Structural Data Recording Set (SDRS) Advanced microprocessor-controlled monitoring system for fixed- and rotary-wing aircraft with simultaneous multi-channel recording, built-in test functions, and configurable parameters for mission-critical aviation needs.
• Airframe Cumulative Fatigue Monitoring System (ACFMS) Lightweight low-power data recording solution monitoring key flight parameters including airspeed, altitude, and acceleration, featuring the A1000 Cumulative Fatigue Recorder with GPS interface capability for location-specific stress and fatigue analysis.
• A1000 Cumulative Fatigue Recorder Data recorder capable of capturing eight analog and eight digital signals for comprehensive fatigue monitoring of airframes.
• Maintenance Data Processing Station (MDPS) Ground support system for AN/ASH-37(v) and AN/ASH-40 Flight Data Recorders, enabling fast downloading, storage, and configuration of SDRS systems.
• Structural Health Monitoring System (SHMS) Airborne solution for tracking structural performance as part of a Health and Usage Monitoring System (HUMS), including a Data Acquisition and Processing Unit (DAPU) and Data Storage Unit (DSU).
• AT/19 Triaxial IEPE Accelerometer Compact titanium IEPE accelerometer engineered for high-quality three-axis measurement, designed for precision vibration and modal testing across aerospace, automotive, and industrial applications.
• DJB Monoaxial/Triaxial Accelerometers Piezoelectric accelerometers available in charge and IEPE variants, including monoaxial and triaxial configurations for various vibration measurement needs across aerospace, automotive, and industrial applications.
• TransCal 455 Integrated Calibrator Complete calibration system for virtually all types of vibration transducers, supporting accelerometer, velocity, and displacement transducer calibration with traceability to National Standards.
• TransCal 475 Laboratory Calibrator High-precision laboratory instrument for fully automatic calibration of vibration transducers with traceable accuracy.
• TransCal Workstation Application PC-based software for complete control of TransCal calibrator and conditioning amplifiers, with certificate creation, database management, and calibration traceability to National Standards.
• TransCal Data Export Application Custom data export tool enabling fully customized export of calibration data to text formats (.csv, .dat) for external database integration.
• PlantProtech Vision Visualization, trending, and diagnostic application for plant health monitoring, supporting industry-standard displays including Bode, Polar, FFT, Full Spectrum, and Orbits for Beran PlantProtech systems.
• PlantProtech Mimic Customizable plant mimic display showing current vibration levels and process parameters with colour-coded alert and alarm status indicators for PlantProtech systems.
• PlantProtech Base Station Central PC data store for PlantProtech analyser historic data, scalable from laptop to company-wide installation.
• PlantProtech Auto Archive Downloader Application for automatic file retrieval from remote PlantProtech analysers to a central location for rapid review and archiving.
• PlantProtech Email Vibration Alert Automated email alert interface for machine alarm and system health status notifications via SMTP protocols, providing remote notifications on vibration events.
• IVHM-ARRIVE Integrated Vehicle Health Management software for data management and analysis in aerospace applications such as HUMS fleets.
• Rotortuner RT-Vision Software application for rotor track and balance data visualization and analysis with Helitune Rotortuner hardware.
• Introduction to Vibration Diagnostics Training Course Three-day immersive vibration diagnostics training course held at CMTG's Torrington headquarters, with hands-on sessions, rotor dynamics manual, refreshments, buffet lunches, full factory tour, and certificate of attendance; priced at £2,390 per person with 10% discount for group bookings of 3 or more.

Quantifiable outcome

• 60% reduction in rotor track and balance time for HEMS operators
• +3 more outcomes

Named customers7 records

Segments5 records

Ideal customer profiles4 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Integration5 records

Feature7 records

Partnerships

Six partnerships are on record, tiered minor, core and major.

• UniperminorStrategic or Co-development Partner · 22 December 2025Head of Asset Performance Management at Uniper serves as expert trainer for Beran vibration diagnostics courses, bringing vibration analysis and condition monitoring expertise to training programs.
• Certo AerospacecoreStrategic or Co-development Partner · 24 July 2024Real-time rotor blade monitoring collaboration on UAVs. Helitune trials developed through flight testing at Certo Aerospace's Frome facility, advancing rotor technology for complex platforms.
• SSE ThermalcoreStrategic or Co-development Partner · 25 June 2024Collaborative approach to machinery health monitoring combining Beran PlantProtech monitoring systems with SSE Thermal's power generation operations. Enables proactive maintenance through 24/7 remote diagnostics and continuous monitoring of gas turbine fleets.
• Vertical AerospacemajorStrategic or Co-development Partner · 20 February 2024Helitune joined £8 million UK government-backed consortium developing next-generation eVTOL propeller technology. Contributes rotor monitoring expertise to advanced air mobility development.
• University of BristolcoreStrategic or Co-development PartnerLong-standing research partnership with University of Bristol for rotor technology development. Collaboration won Golden KTP Awards for innovative rotor technology with real-world impact across civil and military aviation. Partnership resulted in Helitune's pioneering rotor track and balance innovations.
• EDF EnergymajorStrategic or Co-development PartnerInnovate UK funded project with EDF Energy and University of Bristol developing novel algorithm to remove 50 Hz electrical noise from vibration signals, improving machine health detection in critical energy infrastructure.

Scale indicators7 records

Recent moves6 records

Expansion highlights6 records

Direct peers

• IFM Electronic: IFM's vibration sensors and condition monitoring systems target similar industrial rotating-machinery applications as Beran and DJB, particularly in factory and process automation.
• HBK (Hottinger Brüel & Kjær): Global leader in vibration and acoustic measurement hardware and software. Directly comparable to CMTG's DJB and Prosig accelerometer and noise/vibration measurement offerings, with overlap in industrial condition monitoring applications.
• GE Bently Nevada: Bently Nevada is the long-standing incumbent in API670-compliant turbomachinery protection and condition monitoring, directly competing with Beran's PlantProtech PCMS in power generation and oil & gas.
• SKF (Condition Monitoring): Operates a major condition monitoring business (formerly SKF @ptitude, including wireless vibration sensors and remote diagnostics). Competes directly with Beran's PlantProtech and Prosig offerings across rotating-machinery predictive maintenance.
• PCB Piezotronics: Leading manufacturer of piezoelectric accelerometers, vibration sensors, and calibration equipment for industrial and aerospace test. Direct competitor to DJB Instruments' accelerometer portfolio and TransCal calibration systems.
• Kistler Group: Swiss-headquartered manufacturer of piezoelectric sensors, accelerometers, and dynamometers for industrial and automotive testing. Highly comparable sensor and instrumentation portfolio to DJB and Prosig.

Broad incumbents

• National Instruments (NI): NI provides modular data acquisition and vibration measurement platforms used in condition monitoring and structural test. Comparable measurement-stack technology to Prosig and Beran software-defined monitoring, though from a broader T&M platform.
• Meggitt (Parker Hannifin): Through the Meggitt acquisition, Parker Hannifin supplies aerospace sensors, data acquisition, and structural health monitoring for military and civil platforms. Overlaps with SEI's SDRS and structural health monitoring business.
• Honeywell (HUMS / Aerospace Sensors): Honeywell provides rotor track and balance, HUMS, and aerospace vibration systems as part of its broad avionics and aerospace portfolio. Competes with Helitune in helicopter health monitoring programs.
• Emerson AMS (Asset Performance Management): Emerson offers the AMS suite and digital twin-based condition monitoring as part of a much broader industrial automation portfolio. Competes with CMTG in industrial reliability but as one product line among many.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks5 records

Key highlights7 records

Customer concentration

• Xtwitter.com/helitune
• YouTubeyoutube.com/channel/UCJ3SCWVLM-XEmVh3wogVe8g
• Facebookfacebook.com/djbinstruments
• LinkedInlinkedin.com/company/condition-monitoring-technology-group

Compliance5 records

Revenue estimate

Valuation estimate

Number of profiles

Subsidiaries6 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Condition Monitoring Technology Group