Statco-DSI Process Systems

What Statco-DSI Process Systems does

Statco-DSI Process Systems, founded in 1982 and headquartered in Huntington Beach, California, is the largest process equipment distributor and systems integrator for the sanitary processing market in North America, operating as a product brand under ProMach's Systems & Process business line following ProMach's October 2020 acquisition. The company designs, fabricates, and integrates turnkey processing and packaging lines for food, beverage, dairy, brewing, biopharma, cosmetic, and pet care manufacturers across 11 US sales, engineering, and fabrication offices supported by more than 150 seasoned sanitary process professionals.

Its core technology portfolio spans three equipment families: mixing and blending systems (BlenZer continuous inline blenders, MixSys powder blenders, AccuO2 patented deoxygenation), aseptic and ESL processing systems (Therma-Stat UHT processors, Therma-Dose enzyme dosing, Therma-Surge+ surge tank management, Therma-Route routing, Mix & Blend batching), and caser systems (Model D-HS, DW-HS, and JSSB high-speed case packers). Custom products including HTST skidded systems, ozone injection, and CIP systems are complemented by fabricated flow panels and valve clusters, with the proprietary product line protected in part by the AccuO2 patent for nitrogen-based deoxygenation.

Revenue is generated through three streams: one-time capital equipment sales of engineered processing systems, recurring spare parts distribution as the largest US distributor of Fristam Pumps, Pentair/Südmo valves, and Anderson-Negele instrumentation, and 24/7 field service, preventative maintenance, installation, refrigeration, and training contracts. Pricing is quote-based with no public list pricing, and go-to-market is a direct enterprise field sales motion anchored by in-house project engineering and factory-trained sales staff with in-plant experience. Annual sales are approximately $175 million, with dairy representing roughly 40% of business concentrated in fluid milk.

Name

Statco-DSI Process Systems

Legal name

Statco Engineering and Fabricators, Inc.

Website

https://statco-dsi.com

Company type

Private

Founded year

1982

Operating status

Operating

Headcount range

101–250 employees

Short description

Statco-DSI Process Systems is the largest North American distributor and systems integrator of sanitary processing equipment, designing and fabricating turnkey mixing, blending, aseptic/ESL processing, and case packing lines for food, beverage, dairy, brewing, biopharma, and pet care manufacturers across 11 US offices.

Ownership category

akta.pro rank

Product category

Sanitary Process Equipment

NAICS

Food Product Machinery Manufacturing (333241)

SIC

General Industrial Machinery & Equipment (3560)

akta.pro primary industry

Filling & Dosing Equipment (Liquid, Powder, Aseptic) (IMALAOAB)

akta.pro secondary industry

Filling & Dosing Machines (Liquid/Powder/Solid) (IMAHAOAF)

Keywords

• Sanitary process equipment
• Mixing blending systems
• Aseptic processing systems
• Case packing equipment
• Dairy beverage processing

Headquarters

HQ city

Huntington Beach

HQ country

United States

HQ region

North America

Offices12 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Supply Chain, Technology or R&D, Marketing or Sales

Revenue model

1. Process Equipment Sales: Sale of sanitary process equipment including mixing systems, aseptic processors, casers, and custom systems. Equipment is designed and fabricated in-house with modular skidded configurations.
2. Spare Parts Distribution: Distribution of spare parts and components from over 100 manufacturers including pumps, valves, instrumentation, and fittings. Largest distributor of Fristam Pumps, Pentair/Südmo valves, and Anderson-Negele instrumentation in the US.
3. Field Services and Maintenance: 24/7 technical service, preventative maintenance programs, installation, start-up support, training, and refrigeration services. Tailored maintenance agreements with parts discounts.

Go-to-market motion1 record

Distribution channels1 record

Marketing channels5 records

Core offering

Statco-DSI designs, fabricates, and integrates sanitary process equipment and turnkey systems for the food, beverage, dairy, brewing, and life science industries. The portfolio includes proprietary mixing and blending systems (BlenZer, MixSys, AccuO2), aseptic/ESL processing systems (Therma-Stat UHT, Therma-Dose, Therma-Surge+, Therma-Route), high-speed casers, and custom skidded systems, supported by 24/7 field services, spare parts distribution, design, installation, refrigeration, start-up, and training services.

Product overview

Statco-DSI Process Systems offers a comprehensive portfolio of sanitary process equipment and systems integration services for the food, dairy, beverage, brewing, and life science industries. The product portfolio centers on three core equipment categories: Mixing & Blending Systems (BlenZer inline blenders, MixSys powder blenders, and AccuO2 deoxygenation systems), Aseptic/ESL Processing Systems (Therma-Stat UHT processors, Therma-Dose enzyme dosing, Therma-Surge+ surge tank management, Therma-Route routing control, and Mix & Blend batching), and Caser Systems (Model D-HS and Model JSSB case packers). These systems are complemented by custom products including HTST skidded systems, ozone injection systems, CIP systems, and fabricated products, all supported by comprehensive services including 24/7 field services, spare parts distribution, design services, field installation, refrigeration, start-up/controls, and operator training. The company operates as part of the ProMach family and represents over 100 manufacturers of sanitary process equipment.

Differentiator

Problem solved

Functional benefit

Products and services

• BlenZer Inline Blending Systems Continuous inline blending system optimized for the beverage industry using mass meter-based blending instrumentation for Six Sigma blending accuracy and minimal changeover time. Sold to beverage and liquid food processors.
• AccuO2 Deoxygenation System Patented nitrogen injection system that removes dissolved oxygen from water and ingredient streams prior to blending, integrated with BlenZer continuous inline blenders. Saves over $75,000 per year per blender versus CO2-based systems.
• MixSys Powder Blending Systems Desk-height powder blending system utilizing a Fristam FZX vacuum pump and FS shear blender to incorporate wet and dry ingredients into a liquid stream with foam-controlled blending and reduced floor space.
• BlenZerO Brewing Industry Solutions Cold processing and beverage blending solution for the brewing industry featuring fast changeovers under five minutes, automatic operation, and zero dissolved oxygen pickup with a small 12'x7' footprint.
• HopSys Dry Hopping Systems Dry hopping module that introduces hop pellets directly into the beer stream under liquid level for consistent wetting and minimal dissolved oxygen pickup, with a compact 3'x6' footprint and 36-inch operating height.
• Therma-Stat UHT Processors Ultra-High Temperature processor using direct steam injection for ESL and aseptic processing of both low-acid and high-acid foods including dairy, juices, and smoothies, with product-to-product regeneration for energy efficiency.
• Therma-Dose Enzyme Dosing System Enzyme dosing system designed to add enzymes directly to the aseptic stream between Therma-Stat and Therma-Surge tank, with Therma-Dose+ capable of connecting multiple UHT processors.
• Therma-Surge+ Independent Surge Tank Operation Aseptic valve solution allowing surge tank operation independent from the rest of the system, with a 5-zone design providing routing flexibility between multiple UHT processors.
• Therma-Route Seamless Routing Aseptic valve solution offering zone protection between ESL/Aseptic surge tanks, filler routing lines, and fillers with double block-and-bleed protection.
• Mix and Blend Innovative Blending Technology Automated batching system leveraging metered deliveries of up to three liquid ingredients with surge-standardization for continuous production of standardized milks.
• Model D-HS and DW-HS Casers High-speed case packers designed to load bottles and cartons into dairy cases, featuring Allen Bradley PLC controls and reduced changeover time.
• Model JSSB Caser Caser capable of loading round and square PET and HDPE containers into 13x13 plastic dairy cases, featuring a servo-driven vacuum head for soft loading.
• HTST Skidded Systems Modular skidded process systems designed to turn any system installation into a series of pre-piped, pre-wired modular units.
• Ozone Injection System Self-contained ozone injection system for producing great-tasting beverages free from contaminants with extended shelf life.

Quantifiable outcome

• Save over $75,000 per year per blender in gas usage compared to leading competing DO systems
• +4 more outcomes

Named customers3 records

Segments7 records

Ideal customer profiles5 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature6 records

Partnerships

Five partnerships are on record, tiered parent company and core.

• ProMachparent companyOthersProMach acquired Statco-DSI in October 2020. Statco-DSI operates as a product brand under ProMach's Systems & Integration business line. ProMach is a global leader in packaging machinery with operations across North America, Brazil, Europe, UAE, and China.
• Fristam PumpscoreTechnology or IntegrationStatco-DSI is the largest distributor of Fristam Pumps in the United States. Fristam pumps are used in MixSys powder blending systems and other process applications.
• Pentair/Südmo ValvescoreTechnology or IntegrationStatco-DSI is the largest distributor of Pentair/Südmo valves in the United States. Südmo valves are used in aseptic processing systems including Therma-Surge and Therma-Route.
• Anderson-NegelecoreTechnology or IntegrationStatco-DSI is the largest distributor of Anderson-Negele instrumentation in the United States. Their instrumentation products are used for level, temperature, pressure, and other process measurements.
• 100+ Manufacturer SupplierscoreTechnology or IntegrationStatco-DSI represents over 100 manufacturers for the food, beverage, and dairy industries including Alfa Laval, Federal/ProMach, Fogg/ProMach, Modern/ProMach, Seepex, Netzsch, Alfa Laval, Mettler Toledo, and many others for pumps, valves, instrumentation, heat exchangers, fittings, and process equipment components.

Scale indicators8 records

Recent moves7 records

Expansion highlights4 records

Direct peers

• ProBrew: Sister brand under ProMach focused on brewing industry process and packaging solutions. Closest internal peer addressing the same craft-brew and large-brewery customers with adjacent blending, dosing, and packaging technology.
• SPX FLOW: Public-listed process equipment manufacturer serving food, beverage, and dairy with mixers, homogenizers, valves, and systems integration. Closest direct comparable in scale, scope, and customer base to Statco-DSI's sanitary processing business.
• Paul Mueller Company: US-based manufacturer of stainless steel processing equipment, tanks, and systems for dairy, food, beverage, and pharmaceutical customers. Direct mid-market comparable in process equipment fabrication and sanitary systems integration.
• TechniBlend: Sister brand under ProMach providing batch and inline blending systems for beverage, food, and dairy processors. Direct portfolio overlap with Statco-DSI's BlenZer and MixSys product families.

Broad incumbents

• Tetra Pak: World's largest integrated dairy and beverage processing/packaging solutions provider. Competes head-to-head with Statco-DSI in UHT/aseptic systems, blending, and complete line integration, particularly for dairy and liquid food customers.
• Krones AG: German-headquartered leader in beverage processing and packaging lines. Overlaps with Statco-DSI in beverage blending, UHT, and complete line integration for beer, CSD, juice, and dairy beverage customers.
• JBT Corporation: US-listed supplier of food processing and air transport equipment. Overlaps with Statco-DSI in liquid food processing systems, aseptic filling, and protein/dairy processing for North American customers.
• Alfa Laval: Global supplier of heat exchangers, separators, pumps, and fluid handling for food, dairy, pharma, and beverage. Comparable to Statco-DSI on thermal processing, separation, and hygienic flow components, though much broader industrially.
• GEA Group: Global leader in food, dairy, and beverage processing equipment with deep systems-integration capabilities. Directly comparable to Statco-DSI in separators, homogenizers, and aseptic/UHT processing, but at much larger scale and global reach.
• KHS GmbH: German manufacturer of filling and packaging systems for beverage, food, and dairy. Comparable to Statco-DSI in aseptic filling, blending, and brewery line integration, though with stronger EMEA presence.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat6 records

Key risks6 records

Key highlights7 records

Customer concentration

• LinkedInlinkedin.com/company/statcodsi

Revenue estimate

Valuation estimate

Number of profiles

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Statco-DSI Process Systems