ReVital Polymers
ReVital Polymers is a Canadian plastics recycler that converts post-consumer and post-industrial rigid plastics into engineered HDPE, PP and Polyblend resin pellets for automotive, consumer goods, industrial and agricultural manufacturers, operating from a 180,000 sq ft facility in Sarnia, Ontario as part of the Circular Polymers Group consortium.
- Company typePrivate
- Founded2017
- HeadquartersSarnia, Canada
- Headcount51–100
- GTM typeB2B
- OfferingHardware or Manufacturing
What ReVital Polymers does
ReVital Polymers Inc. is a privately held Canadian plastics recycling company founded in 2017 and headquartered in Sarnia, Ontario. The company operates a 180,000-square-foot facility that combines a Container Recovery Facility (CRF) and a Plastics Recovery Facility (PRF) — the first such integrated site in Canada — and processes post-consumer and post-industrial rigid plastic packaging into engineered resin pellets for sale to automotive, consumer goods, industrial, agricultural and construction buyers. Its core technology stack is a proprietary multi-stage process that uses optical infrared sorting to isolate discrete resin types, followed by shredding, grinding, washing, drying, formulation and extrusion into pellets, with a stated bale-to-pellet cycle time under 25 minutes. The company complements mechanical recycling with a Catalytic Microwave Depolymerization (CMD) partnership with Pyrowave and INEOS Styrolution for closed-loop polystyrene recovery.
The company's revenue model is built on two streams: (i) outbound sales of recycled resin pellets — HDPE (Natural, Black Automotive Grade, Injection Black, Mixed Colour), PP (Mixed Colour, Black) and Polyblend (Mixed Colour, Black) — sold via a custom quote-based pricing model directly to manufacturers; and (ii) inbound processing fees for post-consumer and post-industrial plastics supplied by municipalities (Ottawa, Kingston, Durham, Windsor) and Industrial/Commercial/Institutional (ICI) sectors. Distribution is direct to enterprise customers with bulk truck, van, rail and bulk-rail logistics, and inbound material flows through established municipal blue-box and deposit-return collection networks. ReVital Polymers is a member of the Circular Polymers Group consortium alongside Merlin Plastics Group and Emterra Group, which collectively operate 38 facilities across Canada and the U.S. with $300M of installed capital supporting 1,500 jobs. The company is led by co-founders Tony Moucachen (President) and Emmie Leung (CEO), with a Chief Commercial Officer and Director of Process Improvement, Automation and Engineering rounding out the leadership team. Certifications include ISO 9001:2015 (ANAB), COR 2020, CAMSC minority-supplier status and Operation Clean Sweep 2023.
ReVital Polymers firmographics
Firmographics- Name
- ReVital Polymers
- Legal name
- ReVital Polymers Inc.
- Website
- https://revitalpolymers.com
- Company type
- Private
- Founded year
- 2017
- Operating status
- Operating
- Headcount range
- 51–100 employees
- Short description
- ReVital Polymers is a Canadian plastics recycler that converts post-consumer and post-industrial rigid plastics into engineered HDPE, PP and Polyblend resin pellets for automotive, consumer goods, industrial and agricultural manufacturers, operating from a 180,000 sq ft facility in Sarnia, Ontario as part of the Circular Polymers Group consortium.
- Ownership category
- akta.pro rank
ReVital Polymers industry classification
Industry- Product category
- Recycled Plastic Resins
- NAICS
- Materials Recovery Facilities (562920), Plastics Product Manufacturing (3261)
- SIC
- Plastic Materials, Synth Resins & Nonvulcan Elastomers (2821)
- akta.pro primary industry
- Mechanical Recycling (Wash, Grind, Pelletize) (EUAIAKAB)
- akta.pro secondary industries
- Rigid Plastics Recycling (HDPE/PP, Injection/Blow Molded) (EUAIAKAF), Plastics Sorting & Recovery Facilities (PRF) (EUAIADAE), Recycled & Reprocessed Polymer Resin Manufacturing (rPET, rPP, rPE; PCR/PIR resins) (IMANAAAH)
Keywords
Where ReVital Polymers is headquartered
LocationHeadquarters
- HQ city
- Sarnia
- HQ country
- Canada
- HQ region
- North America
Offices2 records
Markets served
ReVital Polymers business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Operations, Supply Chain, Infrastructure, Personnel, Technology or R&D, Marketing or Sales
Revenue model
- Outbound Recycled Plastic Sales: Processing and selling recycled plastic pellets (HDPE, PP, Polyblend) to manufacturers for use in automotive, consumer, industrial, and agricultural products. Revenue generated from converting post-consumer and post-industrial plastics into high-value engineered resin products tailored to customer specifications.
- Waste to Energy Products: Products that generate heat as an alternative form of energy recovery from plastic waste materials.
- Recyclable Materials Processing: Recovery and recycling of product packaging including paper and metal, reintegrating them into the circular supply chain.
- Inbound Plastic Processing: Processing fees for recovering post-consumer and post-industrial rigid plastics and transforming them into valuable commodity resins, including Pre-Picked 1-7 Mixed Plastic Bales, Tubs and Lid Bales, Post-Consumer Polyethylene and Polypropylene Bales, and Post-Industrial Polyethylene and Polypropylene.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Multi-year contract | Custom quote-based pricing for recycled plastic pellets and processing services |
Go-to-market motion1 record
Distribution channels3 records
Marketing channels4 records
ReVital Polymers product offering
Product offeringCore offering
ReVital Polymers operates a 180,000 square foot plastic recovery facility in Sarnia, Ontario that processes post-consumer and post-industrial rigid plastic packaging into high-value engineered recycled resin pellets. The proprietary process uses optical sorting, shredding, grinding, washing, drying, formulation and extrusion to convert mixed plastic bales into customized HDPE, PP and Polyblend pellets for automotive, consumer goods, industrial and agricultural manufacturers.
Product overview
ReVital Polymers operates a 180,000 square foot plastic recovery facility in Sarnia, Ontario that processes post-consumer rigid plastic packaging into high-value recycled resin pellets. The company produces a portfolio of recycled plastic products including HDPE (High-Density Polyethylene) pellets in Natural, Black Automotive Grade, Injection Black, and Mixed Colour variants; PP (Polypropylene) pellets in Mixed Colour and Black; and Polyblend (PB) pellets. These recycled resin products serve industrial sectors including automotive, consumer goods, agriculture, and industrial manufacturing. The company also offers waste-to-energy products and recyclable materials recovery (paper and metal). Their proprietary process includes optical sorting technology, shredding, grinding, washing, drying, formulation, and extrusion to transform plastic waste into engineered resin pellets tailored to customer end-use applications. The facility also handles polystyrene recycling through a partnership with Pyrowave and INEOS Styrolution using catalytic microwave depolymerization technology.
Differentiator
Problem solved
Functional benefit
Brands
- Circular Polymers Group: A consortium partnership of Merlin Plastics Group, ReVital Polymers, and Emterra Group representing North America's largest plastics recycling consortium with 38 facilities across Canada and the USA.
Products and services
- HDPE Natural Pellets Recycled High-Density Polyethylene natural/clear pellets processed from post-consumer rigid plastic packaging for use in various manufacturing applications such as containers, bottles and consumer products.
- HDPE Black Automotive Grade Recycled HDPE black pellets specifically formulated for automotive-grade applications, meeting stringent quality requirements for automotive parts manufacturing.
- HDPE Injection Black Recycled HDPE black pellets designed for injection molding processes used in manufacturing consumer products and industrial components.
- HDPE Mixed Colour Recycled HDPE pellets in mixed colours processed from post-consumer rigid plastic packaging for various industrial applications including containers and construction products.
- PP Mixed Colour Pellet Recycled Polypropylene mixed colour pellets produced from post-consumer plastic for industrial and consumer goods manufacturing applications.
- PP Black Pellet Recycled Polypropylene black pellets for manufacturing applications requiring dark-coloured polymer materials.
- PB Mixed Colour Pellet Recycled Polyblend mixed colour pellets combining multiple polymer types for specialized manufacturing applications.
- PB Black Pellet Recycled Polyblend black pellets for industrial applications requiring high-quality recycled polymer materials.
- Waste to Energy Products Energy recovery products that generate heat as an alternative form of energy from plastic waste materials that cannot be recycled into pellets.
- Recyclable Materials Recovery Recovery and recycling services for paper and metal packaging materials, reintegrating them into the circular supply chain alongside the company's plastic recovery operations.
Quantifiable outcome
- 7,000,000,000 plastic pellets produced annually
- +4 more outcomes
Companies that use ReVital Polymers
Customer profileNamed customers5 records
Segments5 records
Ideal customer profiles4 records
ReVital Polymers technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature3 records
ReVital Polymers partnerships and signals
Strategic signalPartnerships
Ten partnerships are on record, tiered core and minor.
- Canada Plastics Pact (CPP)coreMerlin Plastics Group, including ReVital Polymers, is a founding partner of the Canada Plastics Pact. CPP is part of the Ellen MacArthur Foundation's global Plastics Pact network and unites businesses, government, NGOs and other actors behind targets for 2025 including 100% of plastic packaging being designed to be reusable, recyclable or compostable.
- Delta9 Cannabis Inc.minorDelta9 Cannabis partnered with ReVital Polymers to process cannabis packaging from their recycling program. Once FLOWER Recycling boxes are filled, materials are picked up and delivered to ReVital's Sarnia facility for processing into engineered resin products.
- Emterra EnvironmentalcoreEmterra Group, led by CEO Emmie Leung who is also CEO of ReVital Polymers, partnered on the cannabis industry recycling program. Emterra's sister division Emterra Environmental handles the recycling logistics and processing of vape products.
- The Recycling Partnership - Polypropylene Recycling CoalitioncoreMerlin Plastics joined The Recycling Partnership's Polypropylene Recycling Coalition to help improve recovery and circularity of polypropylene plastic in North America. Coalition includes Keurig Dr Pepper, Procter and Gamble, Dannon North America, Walmart Foundation, and Winpack.
- Dart ContainerminorDart Container donated a 1,300-pound roll of clear plastic for visors to support the 3D printed face shield initiative during COVID-19. Dart Container manufactures foodservice packaging.
- PyrowavecoreStrategic partnership to deploy Pyrowave's Catalytic Microwave Depolymerization (CMD) technology at ReVital's Sarnia facility. This technology converts post-consumer polystyrene packaging into liquid monomers that can be used to manufacture new polystyrene products, enabling infinite recyclability.
- INEOS StyrolutioncoreStrategic partnership in the closed-loop North American polystyrene recycling consortium. INEOS Styrolution processes recycled polystyrene from ReVital and Pyrowave to return it to virgin resin for manufacturing new polystyrene applications.
- Circular Polymers Group (CPG)coreNorth America's largest plastics recycling consortium formed by combining Merlin Plastics Group, ReVital Polymers, and Emterra Group. Nearly 75 years of combined experience. CPG operates 38 multi-materials handling and recycling facilities across Canada and USA with $300M of installed capital supporting 1,500 jobs.
- Merlin Plastics GroupcoreSister company and parent organization. Merlin Plastics Group, founded by Tony Moucachen in 1987, is one of the largest plastics recycling companies in North America. Merlin includes ReVital Polymers, Merlin Plastics Alberta, Merlin Plastics Supply, and Peninsula Plastics Recycling.
- Emterra GroupcoreParent company and sister organization. Emterra Group, founded by Emmie Leung, employs over 1,100 people and offers integrated circular economy, recycling and waste management services across Canada and Michigan, USA.
Scale indicators10 records
Recent moves10 records
Expansion highlights6 records
ReVital Polymers competitors and assessment
Company assessmentOthers
- INEOS Styrolution: Global styrenics leader and ReVital's closed-loop polystyrene consortium partner, processing Pyrowave-recycled monomers into virgin-equivalent PS. Comparable as a downstream advanced recycling ecosystem participant rather than direct competitor.
Broad incumbents
- Republic Services: Major North American recycling and solid waste operator with polymer processing investments and a Blue Polymers joint venture for PCR pellets. Overlaps with ReVital across MRF feedstock and PCR pellet supply, but at far larger scale and broader scope.
- Novolex: Large North American plastics packaging manufacturer that has invested in PCR content and recycling capacity to serve foodservice and consumer packaging customers. Comparable in serving CPG/foodservice demand for PCR-rich packaging materials.
- Waste Management Recycle: North America's largest waste and recycling services company, operating numerous MRFs and PCR processing investments. Overlaps with ReVital in PCR pellet supply but as part of a much broader vertically integrated waste services portfolio.
Direct peers
- Merlin Plastics Group: Sister company and co-founder of Circular Polymers Group; one of Canada's largest plastics recyclers with multiple facilities in BC, Alberta and Ontario. Operates similar mechanical recycling lines for HDPE/PP and shares CPG consortium assets with ReVital.
- GreenMantra Technologies: Ontario-based specialty polymer recycler that converts post-consumer and post-industrial plastics (especially PE and PP) into value-added waxes, lubricants and specialty additives. Comparable advanced recycling/process intensification approach targeting high-value polymer outputs.
- MBA Polymers: Recycles engineering plastics (ABS, PC, PP, nylon) from end-of-life vehicles, electronics and appliances into PCR resins for automotive and electronics OEMs. Comparable in producing engineered recycled resin pellets for high-spec industrial buyers.
- KW Plastics: One of the largest post-consumer HDPE and PP recyclers in North America, producing PCR pellets for automotive, packaging and consumer goods. Closest direct competitor to ReVital in HDPE/PP pellet production and end-market focus.
- Envision Plastics (Biffa): HDPE PCR pellet producer historically serving consumer packaging and personal care applications; acquired by Biffa and now part of a larger integrated waste platform. Directly comparable in producing post-consumer HDPE PCR pellets for consumer goods end markets.
Emerging players
- PureCycle Technologies: US-based advanced recycling company using solvent-based purification to produce ultra-pure recycled polypropylene. Competes for the same automotive and packaging PP demand pull as ReVital, but with a different (advanced vs. mechanical) technology approach.
Market position
Strengths4 records
Weaknesses4 records
Competitive moat7 records
Key risks5 records
Key highlights7 records
Customer concentration
ReVital Polymers social profiles
Digital presenceReVital Polymers compliance and trust
Trust signalCompliance4 records
ReVital Polymers financial estimates
Financial estimateRevenue estimate
Valuation estimate
ReVital Polymers leadership team
Management profileNumber of profiles
Profiles4 records
ReVital Polymers funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
ReVital Polymers M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about ReVital Polymers
What does ReVital Polymers do?
ReVital Polymers operates a 180,000 square foot plastic recovery facility in Sarnia, Ontario that processes post-consumer and post-industrial rigid plastic packaging into high-value engineered recycled resin pellets. The proprietary process uses optical sorting, shredding, grinding, washing, drying, formulation and extrusion to convert mixed plastic bales into customized HDPE, PP and Polyblend pellets for automotive, consumer goods, industrial and agricultural manufacturers.
Is ReVital Polymers a public or private company?
ReVital Polymers is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was ReVital Polymers founded?
ReVital Polymers was founded in 2017. It employs 51 to 100 people.
Where is ReVital Polymers based?
ReVital Polymers is headquartered in Sarnia, Canada, in the North America region.
How does ReVital Polymers make money?
Four revenue lines are on record. Outbound Recycled Plastic Sales are the primary driver. The others are waste to Energy Products, recyclable Materials Processing and inbound Plastic Processing.
Who are ReVital Polymers's main competitors?
INEOS Styrolution is listed as an others. Broad incumbents are Republic Services, Novolex and Waste Management Recycle. Direct peers are Merlin Plastics Group, GreenMantra Technologies, MBA Polymers, KW Plastics and Envision Plastics (Biffa). PureCycle Technologies is listed as an emerging player.
Does ReVital Polymers have an API?
No public API is recorded for ReVital Polymers.
What industry is ReVital Polymers in?
ReVital Polymers's product category is Recycled Plastic Resins. Its primary akta.pro industry code is EUAIAKAB, Mechanical Recycling (Wash, Grind, Pelletize), with a secondary code of EUAIAKAF, Rigid Plastics Recycling (HDPE/PP, Injection/Blow Molded). Its NAICS code is 562920 and its SIC code is 2821.