Cable Assembly LLC

What Cable Assembly LLC does

Cable Assembly LLC is a custom contract manufacturer of wire harnesses and electro-mechanical assemblies headquartered in Whitsett, North Carolina. Founded in 1988, the company operates a 70,000 square foot ISO 9001:2015 certified facility staffed by 125+ associates and serves Fortune 500 customers across nine industrial end-markets, including steam turbines, HVAC equipment, fuel dispensers, point-of-sale systems, material handling, construction/mining equipment, generators, and air compressors. Core manufacturing capabilities cover wire processing from 30AWG to 300MCM (5/0), multi-conductor and specialty cables, ribbon cable, battery cables, fiber optic assemblies, and electro-mechanical integration supported by automatic termination, ink jet and hot stamping, braiding, crimp monitoring, and ultrasonic welding.

The business model is direct B2B custom manufacturing: the company engages in engineering-led design assistance (electrical and mechanical engineering, CAD, 3D modeling, harness design software) to move customer programs from concept through prototype to full-scale production, then optionally manages inventory through Vendor Managed Inventory, Kanban, and Just-In-Time programs. Revenue is generated via one-time-program contracts for custom builds and professional-services engagements for engineering work; pricing is quote-based and not publicly disclosed. Marketing relies on trade show participation (e.g., Design-2-Part Shows) and direct enterprise relationships rather than digital channels.

In 2014, Cable Assembly was acquired by Integrated Cable Assembly Holdings (ICA Holdings), one of the largest specialty cable assembly manufacturers in North America. The acquisition extends the company's capacity footprint by making ICA Holdings' large, fully certified Mexican manufacturing facility available for higher-volume customer programs. Certifications include ISO 9001:2015, Certified LEAN Enterprise, UL, CSA, Tyco Electronics ACES program participation, and Wiring Harness Manufacturer's Association membership.

Name

Cable Assembly LLC

Legal name

Cable Assembly LLC

Website

https://cableassemblyllc.com

Company type

Private

Founded year

1988

Operating status

Operating

Headcount range

101–250 employees

Short description

Cable Assembly LLC is an ISO 9001:2015 certified custom manufacturer of wire harnesses and electro-mechanical assemblies serving Fortune 500 industrial customers across HVAC, fuel dispensing, construction, and energy equipment from its 70,000 sq ft Whitsett, NC facility, now under ICA Holdings ownership.

Ownership category

akta.pro rank

Product category

Wire Harness and Cable Assembly Manufacturing

NAICS

Other Fabricated Wire Product Manufacturing (332618), Other Electrical Equipment and Component Manufacturing (3359), All Other Electrical Equipment and Component Manufacturing (33599)

SIC

Electronic Components, Nec (3679), Electronic Components & Accessories (3670)

akta.pro primary industry

Wiring Harnesses & Pre-Fabricated Assemblies (IMADAMAN)

akta.pro secondary industries

Cable Assemblies & Wire Harnesses (HDAHAOAB), Vehicle Wiring Harnesses & Cable Assemblies Manufacturing (IMACAJAA)

Keywords

• Custom wire harnesses
• Cable assembly manufacturing
• Electro-mechanical assemblies
• Wiring harness design
• Contract manufacturing services

Headquarters

HQ city

Whitsett

HQ country

United States

HQ region

North America

Offices2 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Supply Chain, Operations, Technology or R&D, Infrastructure, Marketing or Sales

Revenue model

1. Wire Harness Manufacturing: Custom wire harness manufacturing for various industries including design assistance, prototyping, and production runs
2. Electro-Mechanical Assemblies: Complete electro-mechanical assembly services including ultrasonic welding and braiding
3. Engineering Services: Electrical and mechanical engineering, CAD design, 3D modeling, and harness design services for product development
4. Vendor Managed Inventory: VMI and Kanban/JIT capabilities for inventory management and just-in-time delivery

Go-to-market motion1 record

Distribution channels1 record

Marketing channels1 record

Core offering

Cable Assembly LLC designs and manufactures custom wire harnesses and electro-mechanical assemblies for industrial OEMs, taking products from concept through engineering, prototyping, and full-scale production. Its services are backed by in-house electrical and mechanical engineering, CAD, 3D modeling, and harness design software, plus manufacturing capabilities including automatic termination, ultrasonic welding, crimp monitoring, braiding, and quality testing. The company also provides vendor managed inventory (VMI) and Kanban/JIT supply capabilities for customers.

Product overview

Cable Assembly LLC is a wire harness and electro-mechanical assembly manufacturer offering a comprehensive suite of products and services. The core offerings consist of custom wire harnesses and electro-mechanical assemblies, supported by engineering services (electrical/mechanical engineering, CAD, 3D modeling, harness design software), manufacturing capabilities (automatic termination, testing, ultrasonic welding, braiding, crimp monitoring), and supply chain services (vendor managed inventory, Kanban/JIT). The company operates from a 70,000 square foot ISO 9001:2015 certified facility in Whitsett, North Carolina, and is part of ICA Holdings, which also provides access to a Mexican manufacturing facility for higher volume production needs.

Differentiator

Problem solved

Functional benefit

Products and services

• Custom Wire Harnesses Custom-designed and manufactured wire harnesses covering multi-conductor, ribbon, battery, discrete wire, and fiber optic assemblies, produced from initial concept and prototyping through full-scale production runs for industrial OEM customers.
• Electro-Mechanical Assemblies Complete electro-mechanical assembly services that integrate wire harness components into finished products, supported by automatic termination, ultrasonic welding, crimp monitoring, braiding, ink jet and hot stamping, and quality testing.
• Engineering and Design Services Standalone electrical and mechanical engineering services using CAD, 3D modeling, and harness design software, supporting customer product development from idea to working prototype to production.

Named customers2 records

Segments3 records

Ideal customer profiles1 record

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature5 records

Scale indicators3 records

Recent moves5 records

Expansion highlights4 records

Broad incumbents

• Amphenol: Amphenol is a large global manufacturer of interconnect, cable, and sensor systems serving industrial, automotive, military, and commercial markets. Overlaps broadly with Cable Assembly LLC in custom cable/harness assemblies for industrial OEMs, but at a far wider product and geographic scale.
• Molex: Molex is a global electronic solutions manufacturer of connectors, cable assemblies, and electromechanical products. Strong overlap with Cable Assembly LLC in industrial-grade cable assemblies and harnesses, serving many of the same industrial OEM customers as a much larger incumbent.
• Samtec: Samtec manufactures electronic interconnect products, including cable assemblies and wire harness solutions for industrial and data communications OEMs. Adjacent incumbent to Cable Assembly LLC, primarily in signal-level interconnects versus Cable Assembly's heavier industrial wire-range focus.
• TE Connectivity: TE Connectivity is a global connector, sensor, and cable assembly incumbent supplying industrial, automotive, and aerospace OEMs. Broad incumbent overlap with Cable Assembly LLC's harness/connector offerings, particularly noting Cable Assembly is a TYCO Electronics (TE) ACES approved vendor.

Direct peers

• Epec Engineered Technologies: Epec is a US custom manufacturer of cable assemblies, PCB assemblies, and electromechanical builds serving industrial and commercial OEMs. Directly comparable to Cable Assembly LLC in its mix of custom cable/harness work plus higher-level electro-mechanical integration for mid-market industrial customers.
• Quail Electronics: Quail Electronics is a US-based custom cable and wire harness manufacturer serving industrial, medical, and commercial OEMs. Highly comparable to Cable Assembly LLC in product scope (custom harnesses and cable assemblies), customer profile (industrial OEMs), and contract manufacturing model.
• Power & Signal Group: Power & Signal Group is a custom wire harness and electromechanical assembly supplier to industrial and automotive customers. Comparable to Cable Assembly LLC in core offering (custom harnesses with engineering support) and in serving Tier-1 OEMs across industrial equipment verticals.
• Carlisle Interconnect Technologies: Carlisle Interconnect Technologies designs and manufactures specialty wire and cable assemblies for aerospace, defense, and industrial markets. Matches Cable Assembly LLC on custom harness/cable manufacturing for harsh-environment industrial applications, though Carlisle operates at considerably greater scale and with broader vertical reach.
• Baird Manufacturing: Baird Manufacturing produces custom wire harnesses and cable assemblies for industrial, agricultural, and construction OEMs. Peer match with Cable Assembly LLC on mid-sized custom harness manufacturing for rugged industrial equipment end markets.

Others

• Integrated Cable Assembly Holdings (ICA Holdings): ICA Holdings is the parent company of Cable Assembly LLC and one of the largest specialty cable assembly manufacturers in North America. Included as an ecosystem/parent reference rather than a competitor; relevant context for understanding Cable Assembly LLC's broader operating platform and Mexican production access.

Market position

Strengths4 records

Weaknesses4 records

Competitive moat4 records

Key risks5 records

Key highlights6 records

Customer concentration

• LinkedInlinkedin.com/company/cable-assembly-llc

Compliance4 records

Revenue estimate

Valuation estimate

Number of profiles

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Cable Assembly LLC