What Xiris Automation does

Xiris Automation is a privately-held Canadian company founded in 1989 and headquartered in Burlington, Ontario that develops machine vision and AI-powered weld monitoring and inspection systems. The company's product platform is built around High Dynamic Range (HDR) weld cameras (XVC series), SWIR thermal cameras (XIR-1800), laser-based 3D post-weld inspection systems (WI2200, WI3000, BeadScan), and a welding software ecosystem (WeldStudio 3, WeldStudio 3 Pro, WeldSDK) for recipe management, machine vision tools, thermal measurement, and OEM integration. WeldMic adds synchronized audio monitoring. Technology is purpose-built for welding under extreme arc glare rather than adapted from general industrial vision, with 140+ dB dynamic range, IP65 ruggedized housings, and interfaces (OPC-UA, Modbus TCP, analog) for automation integration.

The company sells primarily through a direct, sales-led motion supported by wholly-owned regional offices in Canada (Americas HQ), Germany (Europe), and Thailand (APAC), with a trained partner network providing installation and preventative maintenance globally. End markets span tube and pipe mills (primary), automotive, additive manufacturing, heavy fabrication, aerospace, power generation, medical devices/electronics, and education/research. Notable customers include Tenneco, Panasonic, Babcock and Wilcox, Flowserve, MITUSA, LJ Welding, Associated Tube Group, Smith and Sons Welding, and South Dakota School of Mines & Technology. Revenue is generated through hardware sales (cameras, inspection systems, IP65-housed packages), software (WeldStudio Pro upgrades, WeldSDK), and recurring support/maintenance contracts; pricing is quote-based and not publicly disclosed. No funding rounds, institutional investors, or revenue figures are publicly disclosed.

Name

Xiris Automation

Legal name

Xiris Automation Inc.

Website

https://xiris.com

Company type

Private

Founded year

1989

Operating status

Operating

Headcount range

11–50 employees

Short description

Xiris Automation is a Canadian machine vision company, founded in 1989 and headquartered in Burlington, Ontario, that builds HDR weld cameras, SWIR thermal cameras, laser-based 3D weld inspection systems, and AI-powered WeldStudio software for industrial manufacturers in tube and pipe mills, automotive, additive manufacturing, and heavy fabrication worldwide.

Ownership category

akta.pro rank

Headquarters

HQ city

Burlington

HQ country

Canada

HQ region

North America

Offices3 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Technology or R&D, Personnel, Supply Chain, Operations, Marketing or Sales, Infrastructure

Revenue model

1. Weld Monitoring Hardware Sales: Sale of weld cameras (XVC series), thermal cameras (XIR-1800), and inspection systems (WI2200, WI3000, BeadScan) as standalone products or complete packaged systems with accessories. Hardware includes IP65-rated air or water-cooled housings, integrated LED lighting, and specialized optics.
2. Welding Software Licenses and Subscriptions: WeldStudio 3 included with camera purchases; WeldStudio 3 Pro and WeldSDK available as upgrades. Software provides recipe management, image processing, machine vision tools, and thermal measurement capabilities. Support and warranty services with 15-month warranty from shipment or 12-month from first use.
3. Support Services and Preventative Maintenance: Post-warranty support plans with various levels of service including new system installation, training, system upgrades, preventative maintenance visits, and spare parts/repairs. Partners provide additional support globally.

Go-to-market motion1 record

Distribution channels3 records

Marketing channels7 records

Core offering

Xiris Automation develops and manufactures machine vision-based weld monitoring cameras (XVC series), SWIR thermal cameras (XIR-1800), and laser-based 3D post-weld inspection systems (WI2200, WI3000, BeadScan) for industrial manufacturers. These hardware systems are paired with proprietary WeldStudio 3 software providing AI-driven image processing, thermal measurement, recipe management, and a software development kit (WeldSDK) for OEM integration, enabling real-time weld defect detection and quality control in welding-intensive production environments.

Product overview

Xiris Automation offers a unified platform of weld monitoring and inspection systems designed for manufacturing automation. The portfolio consists of two camera-based product lines: weld monitoring cameras (XVC series: XVC-1000/1100, XVC-700/710, XVC-1000e/1100e, XVC-S) paired with WeldStudio software, and weld inspection systems (WI2200, WI3000, BeadScan) for tube/pipe mills and pipeline applications. Add-on modules include WeldMic for audio monitoring and SeamMonitor for seam tracking. All products leverage HDR imaging and machine vision for real-time quality control.

Differentiator

Problem solved

Functional benefit

Brands

• WeldStudio: Weld monitoring and inspection software platform for welding processes
• SeamMonitor
• WeldMic
• BeadScan
• WI2200
• WI3000

Products and services

• XVC-1000 / XVC-1100 Weld Camera Fully digital weld camera for monitoring all open arc welding processes, featuring High Dynamic Range (HDR) imaging in Monochrome (XVC-1000) or Color (XVC-1100), remote monitoring up to 100 metres, C/CS Mount for custom optics, and up to 55 fps at 1280 x 1024 resolution. Designed for industrial manufacturers and welding automation integrators.
• XVC-700 / XVC-710 Weld Camera Next-generation slimline weld camera designed for integration with welding automation in spaces too small for traditional weld cameras, featuring HDR imaging in Monochrome (XVC-700) or Color (XVC-710), slimline lightweight form factor, broad array of compact S Mount optics, and configurable off-axis optics. Aimed at robotic welding cells and automation integrators.
• XVC-1000e / XVC-1100e Ruggedized Weld Camera Ruggedized weld camera for production and harsh welding environments featuring IP65-rated air- or water-cooled housing, integrated LED lighting and optics with motorized fine focus, and replaceable front window for spatter/smoke protection. Built on the XVC-1000/1100 base platform for heavy fabrication, tube mills, and other demanding industrial settings.
• XVC-S Submerged Arc Weld Camera Affordable out-of-the-box weld camera monitoring solution specifically designed for submerged arc welding, featuring a high sensitivity color camera in a rugged air-cooled housing, adjustable field of view, cross hair generator, integrated LED light sources, and rugged monitor enclosure. Targeted at heavy fabrication, shipbuilding, and pressure vessel manufacturing.
• XIR-1800 SWIR Thermal Camera System SWIR thermal camera for GTAW/TIG weld monitoring with calibrated temperature measurements within 2% accuracy, water-cooled housing for harsh welding environments, and automated exposure compensation for welding vs non-welding modes. Targeted at additive manufacturing, GTAW/TIG welding, and process control applications requiring thermal measurement.
• WeldStudio 3 / WeldStudio 3 Pro / WeldSDK Software Welding software ecosystem for recording, analyzing, and optimizing welding processes. WeldStudio 3 (included with camera purchases) provides recipe management, advanced image processing, and remote viewing/recording/playback. WeldStudio 3 Pro adds machine vision and thermal measurement tools such as blob segmentation, edge detection, and thermal temperature reading. WeldSDK enables custom image processing and display applications for OEMs and advanced integrators.
• WI2200 3D Post-Weld Inspection System Laser-based 3D post-weld inspection system for smaller diameter tube and pipe mills (OD 5-200mm), detecting defects down to 0.015mm including mismatch, undercut, sunken welds, bead height, deflection, freeze line, and scarfing defects. Air-cooled system designed for 100% in-line inspection of HF ERW and TIG tube mills.
• WI3000 3D Post-Weld Inspection System Laser-based 3D post-weld inspection system for larger diameter HF Tube and Pipe mills (OD >12mm), detecting defects down to 0.030mm including mismatch, undercut, sunken welds, bead height, deflection, freeze line, scarfing defects, and bead ratio. Water-cooled rugged sensor built for demanding mill environments.
• BeadScan Weld Bead Inspection System Sensor and image processing system using laser triangulation and high-resolution 2D imaging to scan, inspect, and record the back side of first pass weld beads. Designed for large welding projects such as pipeline construction, ship building, pressure vessel manufacturing, or large pipe fabrication, measuring mismatch, bead height, width, concavity, and undercut on root pass welds in pipes ID >150mm. Generates high resolution 2D images and 3D shape profiles of weld beads.

Quantifiable outcome

• Scrap reduction due to instantaneous feedback reported as significant cost-saving benefit
• +4 more outcomes

Named customers9 records

Segments8 records

Ideal customer profiles4 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

AI capability9 records

Feature7 records

Partnerships

One partnership is on record.

• KUKA RoboticscoreTechnology or Integration · 4 June 2026KUKA Robotics selected Xiris weld cameras for exhibition at FABTECH Canada 2026, demonstrating the arc_cellerate Index robotic welding cell with Xiris weld cameras mounted on a KR Cybertech nano HW Edition robot. The integration displays thermal and stationary images of metal additive manufacturing through remote monitoring, showcasing the combined KUKA robotics and Xiris vision technology solution.

Scale indicators3 records

Recent moves6 records

Expansion highlights6 records

Direct peers

• Servo-Robot: Canadian-based manufacturer of 3D laser vision systems and optical seam tracking for robotic welding. Directly comparable to Xiris as a welding-specific vision vendor serving automotive, aerospace, and heavy fabrication with similar product lines (laser cameras, seam tracking, monitoring).
• Precitec: German-headquartered manufacturer of laser-based welding and cutting monitoring systems, including seam tracking, coaxial process monitoring, and NDT for welding. Directly competes with Xiris in high-precision welding inspection for tube mills and laser welding applications.
• Meta Vision Systems: Provider of laser-based seam tracking and vision systems for robotic welding. Directly comparable as a welding automation vision peer serving similar automotive and tube mill customers with seam tracking and weld inspection products.
• Scansonic (Scansonic MI): German supplier of optical sensors and seam tracking systems for joining technologies (welding, brazing). Directly competes in the welding vision and process monitoring space with similar automotive and tube mill end-markets.

Broad incumbents

• Cognex: Large publicly-traded machine vision company offering broad industrial vision systems. Overlaps with Xiris in factory automation vision and quality inspection, but does not specialize in welding arc environments the way Xiris does.
• Keyence: Global industrial automation and inspection company offering machine vision systems, sensors, and measuring instruments. Competes in factory automation vision broadly but lacks welding-specific HDR arc-glare expertise.
• SICK AG: German industrial sensor and automation company with vision systems used in welding and metalworking applications. Adjacent competitor in machine vision for factory automation, with stronger capital base and broader portfolio.
• Basler AG: German industrial camera manufacturer serving machine vision OEMs. Provides camera components that compete with or complement Xiris's HDR weld cameras in industrial vision integrations.

Emerging players

• Photoneo: Provider of 3D vision and AI-powered industrial automation solutions. Has partial overlap with Xiris in 3D inspection for manufacturing quality control, including potential applications in welding and metal AM.

Others

• Yaskawa Motoman: Major industrial robot OEM with integrated welding solutions including arc welding packages. Listed as a peer because Yaskawa represents a robotics OEM channel opportunity comparable to the KUKA partnership — potential embedding of Xiris vision into robotic welding cells.

Market position

Strengths4 records

Weaknesses4 records

Competitive moat5 records

Key risks5 records

Key highlights6 records

Customer concentration

• Xtwitter.com/XirisAutomation
• Facebookfacebook.com/xirisautomationinc
• LinkedInlinkedin.com/company/594303
• Instagraminstagram.com/xirisautomation

Revenue estimate

Valuation estimate

Number of profiles

Profiles3 records

Subsidiaries2 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Xiris Automation