What Kovatch Castings does

Kovatch Castings is a precision investment casting foundry founded in 1976 by the Kovatch brothers in Akron, Ohio, and now operating from a 65,000 square foot facility in Uniontown, Ohio. The company produces high-integrity metal components with complex geometries, close tolerances, and fine surface finishes in a target weight range of 1 oz to 35 lbs and lengths up to 20 inches, using ceramic and soluble cores for intricate internal geometries. It pours more than 150 ferrous and non-ferrous alloys — among the widest alloy selections in the investment casting industry — and complements core casting with in-house CNC machining, tool and die, rapid prototyping, Nadcap-approved non-destructive testing, and finishing services to deliver turnkey parts. Since 2020 the company has been 100% employee-owned through an Employee Stock Ownership Plan (ESOP) following Doug Kovatch's transition of ownership from his father Frank Kovatch.

The company serves enterprise customers in aerospace, medical, defense, and complex commercial markets, with named relationships including Boeing, GE Aviation, Hamilton Sundstrand, Honeywell Federal, Honeywell Aviation, HR Textron, Parker Hannifin, and Pacific Sky. It holds ISO 9001:2015, AS9100 (Rev D), Nadcap NDT & Welding, and ITAR registrations, which are mandatory gating credentials for aerospace and defense prime contractors. Go-to-market is a direct sales-led enterprise field motion: customers submit drawings or CAD models via a web-based quote request system, staff follow up to gather additional documents, and quotes are valid for 90 days with standard payment terms of ½% 10, NET 30. All shipments are FOB Uniontown, Ohio, with no resellers or distributors in the channel mix.

Kovatch generates revenue from one-time sales of precision cast components priced on a per-project quote basis; tooling costs are typically split 50% with the purchase order and the balance on sample approval. Customer acquisition sources tracked in the quote request form include referrals, ThomasNet, trade shows, and media articles. The company has expanded its Uniontown facility twice since 1991 (2002 and 2010), maintains no subsidiaries or parent company, has no disclosed funding rounds, and reports no revenue publicly; competitive positioning rests on certifications, alloy breadth, integrated turnkey services, and nearly 50 years of accumulated process expertise rather than proprietary software or AI capabilities.

Name

Kovatch Castings

Legal name

Kovatch Castings, Inc.

Website

https://kovatchcastings.com

Company type

Private

Founded year

1976

Operating status

Operating

Headcount range

101–250 employees

Short description

Kovatch Castings is a precision investment casting foundry in Uniontown, Ohio, producing high-integrity components in 150+ alloys for aerospace, medical, defense, and complex commercial OEMs, with full in-house CNC machining, NDT, and finishing.

Ownership category

akta.pro rank

Product category

Precision Metal Castings

NAICS

Steel Investment Foundries (331512), Other Nonferrous Metal Foundries (except Die-Casting) (331529), Iron Foundries (331511), Aluminum Foundries (except Die-Casting) (331524)

SIC

Nonferrous Foundries (Castings) (3360), Iron & Steel Foundries (3320)

akta.pro primary industry

Steel Casting (Continuous Casting, Ingots, Semi-Finished Slabs/Billets/Blooms) (IMAKABAD)

Keywords

• Precision investment castings
• Metal casting foundry
• Aerospace castings
• Defense castings
• Rapid prototyping castings

Headquarters

HQ city

Uniontown

HQ country

United States

HQ region

North America

Offices2 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Personnel, Operations, Infrastructure, Technology or R&D

Revenue model

1. Precision Investment Castings: Manufactures and sells precision investment cast components in over 150 alloys to aerospace, medical, defense, and commercial customers. Revenue generated through direct sales of cast parts with options for machined and finished turnkey components. Pricing is quote-based with standard terms of ½% 10, NET 30. Tooling costs typically split 50% with purchase order, balance with sample approval.

Pricing tiers

Go-to-market motion2 records

Distribution channels2 records

Marketing channels6 records

Core offering

Kovatch Castings is a precision investment casting foundry that produces complex, high-integrity metal castings using 150+ alloys for aerospace, medical, defense, and complex commercial applications. The company also provides in-house CNC machining, finishing, non-destructive testing (NDT), and rapid prototyping, delivering fully finished, certified cast parts from prototype through full production runs.

Product overview

Kovatch Castings is a precision investment casting foundry offering a comprehensive portfolio of services centered on their core Precision Investment Castings capability. They provide over 150 alloy materials spanning carbon steels, stainless steels, aluminum, nickel-based, cobalt, copper, and tool steels. The product ecosystem includes Rapid Prototyping for R&D phase validation, full-service CNC Machining Services (milling, drilling, turning, etc.), in-house Tool & Die capabilities for fixture management, Quality Control & NDT Testing (radiographic, liquid penetrant, magnetic particle inspection), and Finishing Services (heat treating, plating, coating). Together these form a turnkey casting solution from raw castings to finished, ready-to-install parts. The company also offers Ceramic and Soluble Core Casting for intricate internal geometries.

Differentiator

Problem solved

Functional benefit

Products and services

• Precision Investment Castings
• CNC Machining and Finishing In-house CNC machining and finishing of cast components, providing customers with fully finished, ready-to-install parts from a single supplier.
• Non-Destructive Testing (NDT) Nadcap-accredited NDT services supporting quality-critical aerospace, defense, and medical cast parts, with documented inspection processes.
• Rapid Prototyping Rapid prototyping of cast components to support design validation, alloy selection, and accelerated time-to-production for new programs.

Quantifiable outcome

• We pour more than 150 alloys - one of the widest selections in investment casting industry
• +3 more outcomes

Named customers8 records

Segments4 records

Ideal customer profiles2 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature7 records

Partnerships

One partnership is on record.

• The Investment Casting Institute (ICI)minorOthersKovatch Castings is a proud member of The Investment Casting Institute, a non-profit trade association dedicated to the success of the investment casting industry. ICI serves as a resource for students considering careers in investment casting.

Scale indicators5 records

Recent moves10 records

Direct peers

• MetalTek International: US foundry group providing investment, sand, and centrifugal castings across a wide range of alloys. Comparable to Kovatch in alloy breadth, aerospace/defense certifications, and turnkey casting plus machining offering.
• Winsert, Inc. US-based investment casting foundry specializing in cobalt and nickel-based alloys for aerospace, industrial, and defense applications. Closely comparable to Kovatch in size, alloy breadth, and customer mix, with similar ITAR/aerospace certifications.
• Milwaukee Precision Casting: Mid-size US investment casting foundry producing ferrous and non-ferrous precision castings for aerospace, defense, and commercial customers. Direct process and customer overlap with Kovatch at similar scale and certification profile.
• Signicast (Form Technologies): One of the largest US investment casting foundries, serving aerospace, defense, medical, and industrial customers with a multi-site footprint. Direct overlap with Kovatch in process, alloys, certifications, and end markets, at meaningfully larger scale.
• Shellcast Foundry: US-based investment casting foundry serving aerospace, defense, and industrial markets with ferrous and non-ferrous alloys. Directly comparable process, certification, and customer profile to Kovatch at similar scale.

Broad incumbents

• Howmet Aerospace: Global leader in investment castings for aerospace, defense, and industrial gas turbine markets. Same process, same end customers, and overlapping alloy portfolio as Kovatch, but at vastly larger scale and broader product range.
• Arconic Corporation: Large multi-metal manufacturer serving aerospace, automotive, and industrial customers, including investment cast and forged products. Overlaps with Kovatch in aerospace structural castings and alloy expertise at much larger scale.
• Precision Castparts Corp (Berkshire Hathaway): World's largest investment casting company, supplying aerospace, defense, and industrial markets through multiple brands including PCC Structurals and Airfoil. Same process and customer set as Kovatch, but at multibillion-dollar scale.

Regional players

• CIREX (Investacast Group): European investment casting foundry serving aerospace, medical, and industrial customers with ferrous and non-ferrous alloys. Same process, similar end markets, and similar alloy breadth as Kovatch, but focused on European customers.

Emerging players

• Aero Metals Alliance: Consortium of specialty aerospace component manufacturers including investment casting, machining, and assembly. Partial overlap with Kovatch in aerospace investment castings, with a model that bundles adjacent capabilities to mid-tier customers.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat4 records

Key risks7 records

Key highlights7 records

Customer concentration

• Facebookfacebook.com/kovatchcastingsinc

Compliance4 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Kovatch Castings