PFNonwovens Group

What PFNonwovens Group does

PFNonwovens Group (PFN) is a Czech-headquartered global manufacturer of ultra-lightweight nonwoven fabrics serving primarily the personal hygiene industry. Formed in 2018 through the merger of Pegas Nonwovens (founded 1992 in Czech Republic) and First Quality Nonwovens (US), the company operates 20 production lines across five facilities in the Czech Republic, the United States, Egypt, and South Africa, with total capacity of 250 KMT (including 80 KMT BiCo) and a workforce of 1,000+ employees serving customers in 40+ countries. Its B2B model supplies spunbond and meltblown nonwoven materials to manufacturers of baby diapers, feminine hygiene products, adult incontinence products, healthcare disposables, and agricultural nonwovens, with revenue generated through direct sales and customized quotes tied to volume, specifications, and customer agreements. No public pricing is disclosed.

PFN's production technology is anchored by Reicofil 5 (RF5) composite lines, progressively deployed in Czech Republic (2020), USA (2022), and South Africa (2023), operating at up to 1,200 meters/min with 30% higher throughput than prior generations. The technology portfolio includes airthrough bonding, waterjet treatment (yielding 50–80% more bulk and 25–30% higher tensile strength), 3D embossing and mechanical aperturing capabilities, and proprietary products such as Softflow ADL (39% resilience improvement versus carded material) and OurSoftBelt landing zones (35% lower cost versus laminated alternatives). Quality control is reinforced by 150+ visual inspection cameras and positive air-pressure clean-room systems, with advanced robotics automating handling and packaging.

The company monetizes through direct B2B sales via regional sales teams in each manufacturing geography, with sustainability as a central strategic pillar. PFN holds ISCC PLUS-certified mass-balance capability through a Borealis Bornewables partnership, launched a 100% bio-based polymer nonwoven in 2023, and holds EcoVadis Gold (Znojmo) and Silver (USA, Egypt, RSA) certifications alongside ISO 9001/14001/50001 certifications. A 999 kWp solar installation (FVE PFNonwovens 999, 2024–2026) is partially EU Modernization Fund-financed. Customer logos and revenue figures are not publicly disclosed, and the leadership was refreshed in 2023–2024 with new CEO, CFO, and CIO appointments.

Name

PFNonwovens Group

Legal name

PFNonwovens Holding s.r.o.

Website

https://pfnonwovens.com

Company type

Private

Founded year

1992

Operating status

Operating

Headcount range

1,001–5,000 employees

Short description

PFNonwovens Group is a Czech-headquartered global manufacturer of ultra-lightweight nonwoven fabrics operating 20 production lines across 5 facilities in 4 countries, supplying spunbond and meltblown materials primarily to hygiene product OEMs in 40+ countries.

Ownership category

akta.pro rank

Product category

Nonwoven Fabrics

NAICS

Nonwoven Fabric Mills (313230)

SIC

Textile Mill Products (2200)

akta.pro primary industry

Nonwoven Fabric Mills (Spunbond/Meltblown/Needle-punched) (IMAOABAC)

akta.pro secondary industries

Nonwoven & Technical Fabrics (CRAAAMAD), Biobased, Compostable & Low-Impact Material Innovation (Bio-polymers/Dope Dyeing) (IMAOAMAM), Sustainable & Certified Materials (Organic, Recycled, Traceable) (CRAAAMAK)

Keywords

• Nonwoven fabric manufacturing
• Spunbond meltblown materials
• Hygiene product components
• Spunmelt nonwoven fabrics
• Industrial nonwoven textiles

Headquarters

HQ city

Hradcany

HQ country

Czechia

HQ region

Europe

Offices6 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Operations, Personnel, Technology or R&D, Infrastructure, Marketing or Sales

Revenue model

1. Nonwoven Fabric Manufacturing & Sales: Manufacturing and selling ultra-lightweight non-woven spunmelt materials including spunbond and meltblown fabrics for personal hygiene, healthcare, and industrial applications. Revenue generated from direct B2B sales to hygiene product manufacturers worldwide.

Go-to-market motion1 record

Distribution channels1 record

Marketing channels6 records

Core offering

PFNonwovens Group manufactures and sells ultra-lightweight non-woven spunmelt materials (spunbond and meltblown fabrics) for use in personal hygiene, healthcare, and industrial applications. The company operates 20 production lines across 5 factories in 4 countries (Czech Republic, USA, Egypt, South Africa) with 250 KMT total capacity, producing Reicofil-based fabrics that serve as components in baby diapers, feminine hygiene products, adult incontinence products, medical disposables, and agricultural applications.

Product overview

PFNonwovens Group is a global manufacturer of nonwoven fabrics operating since 1992, with over 1000 employees across 5 factories in 4 countries. The company's core product portfolio centers on ultra-lightweight non-woven spunmelt materials (spunbond and meltblown technologies) produced via Reicofil composite lines. Key product lines include Acquisition Distribution Layer (ADL) for liquid management in diapers, Landing Zone (OurSoftBelt) for closure systems, and specialized fastening components. The company offers sustainable alternatives including Bornewables PP (renewable polymers) and 100% Bio Polymer nonwovens. Manufacturing capabilities span Airthrough Bonding, Waterjet Treatment, 3D Embossing, and Aperturing technologies. Products serve Baby Care, Female Care, Adult Care, Health Care, and Agri Care segments.

Differentiator

Problem solved

Functional benefit

Products and services

• Spunbond Nonwovens Ultra-lightweight non-woven spunmelt materials for personal hygiene, healthcare, and industrial applications, available in various basis weights and customized bonding patterns. Used as components in baby diapers, feminine hygiene products, adult incontinence products, and medical disposables.
• Meltblown Nonwovens Nonwoven materials with superior barrier properties produced using RF MB technology for use in absorbent hygiene products and medical applications.
• Acquisition Distribution Layer (ADL) Nonwoven layer that ensures quick liquid absorption and removal from the surface, maximizing dryness and comfort in diapers. Features Softflow technology with faster absorption and dust reduction compared to carded technology, with 39% improvement in resilience vs carded material.
• Landing Zone (OurSoftBelt) Loop-based landing zone for Loop & Hook closure systems providing cotton-like softness and breathability. Features SOFTTOUCH, SKINSAFETY, and AIRTOUCH technologies with 35% lower cost versus laminated alternatives.
• Bornewables PP Nonwovens Nonwoven fabrics made with Borealis Bornewables polypropylene, an ISCC PLUS mass balanced certified second-generation renewable feedstock derived from waste and residue vegetable oil streams. Significantly reduces carbon footprint for personal hygiene products.
• 100% Bio Polymer Nonwoven Fabric

Quantifiable outcome

• 39% improvement in resilience vs carded material for Softflow ADL
• +4 more outcomes

Segments5 records

Ideal customer profiles1 record

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature10 records

Partnerships

Four partnerships are on record, tiered core and minor.

• EDANAcoreOthers · 1 January 2022International association serving the nonwovens industry. PFN is a proud member. EDANA sponsors OUTLOOK conference where PFN presents and networks with industry professionals.
• BorealiscoreStrategic or Co-development PartnerIndustrial partnership for Bornewables polypropylene polymers - second-generation renewable feedstock from waste and residue vegetable oil streams. Enables production of nonwovens with significantly reduced carbon footprint and products with carbon footprint under zero. Embodies Borealis EverMinds spirit of accelerating circularity.
• Smart PlasticsminorStrategic or Co-development PartnerJoint Development Agreement to find innovative solutions mitigating environmental challenges associated with end-of-life stage of diapers, reducing overall environmental impact.
• ReicofilcoreTechnology or IntegrationTechnology partner for composite production lines. RF5 technology enables production at up to 1,200 meters/min with 30% higher throughput. PFN has installed Reicofil 5 lines in Czech Republic (2020), USA (2022), and South Africa (2023).

Scale indicators7 records

Recent moves12 records

Expansion highlights6 records

Direct peers

• Berry Global (nonwovens division / Magnera): One of the largest global nonwovens producers serving hygiene, healthcare, and industrial markets with spunbond/meltblown/spunmelt lines. Directly comparable to PFN on technology (Reicofil-equivalent assets), hygiene end-markets (diapers, feminine care), and global manufacturing footprint across multiple continents.
• Freudenberg Performance Materials: Family-owned German manufacturer of nonwovens for hygiene, automotive, construction, and medical applications. Directly comparable on spunbond technology and hygiene product portfolio, with similar emphasis on sustainability and global plant network.
• Ahlstrom: Finnish-based global leader in fiber-based materials including nonwovens for hygiene, filtration, and medical. Directly comparable on spunmelt/hydroentangled nonwovens serving the same hygiene OEM customer base as PFN.
• Suominen Corporation: European nonwovens producer specializing in spunbond and spunlace fabrics for wipes and hygiene applications. Comparable on technology platform (spunbond) and hygiene end-markets, though smaller in scale and more wipes-focused than PFN.
• Fibertex Personal Care: Danish-based manufacturer of nonwovens specifically for personal care applications (diapers, feminine hygiene, adult incontinence). Directly comparable as a hygiene-focused spunbond producer serving the same global diaper/feminine care customer base.
• Avgol Nonwovens (Indorama Ventures): Israeli-headquartered spunbond nonwovens producer owned by Indorama Ventures, focused exclusively on hygiene applications. Directly comparable on spunbond technology and hygiene end-market focus, with global manufacturing footprint similar to PFN.
• TWE Group: German manufacturer of nonwovens for automotive, construction, hygiene, and filtration applications. Comparable on spunbond/spunlace technology and industrial scale, though more diversified across non-hygiene end-markets than PFN.

Broad incumbents

• Glatfelter: US-headquartered global manufacturer of engineered nonwovens and specialty papers serving hygiene, filtration, and industrial markets. Comparable on nonwoven manufacturing capabilities and hygiene customer base, though broader product portfolio and recently transformed via merger with Berry's Health, Hygiene and Specialties Global Nonwovens and Films business.
• Johns Manville (Berkshire Hathaway): US-based Berkshire Hathaway subsidiary producing nonwovens for roofing, insulation, filtration, and specialty applications. Comparable on nonwoven manufacturing scale and technology, though more focused on construction/industrial than hygiene — a broad incumbent in the nonwovens space.

Others

• Trützschler Nonwovens: German machinery and technology provider for nonwovens production lines (formerly part of the Trützschler Group that included Reicofil). Comparable as the technology ecosystem enabler behind PFN's RF5 production lines; a strategic technology partner rather than direct competitor.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat6 records

Customer concentration

• YouTubeyoutube.com/@pfnonwovens9186
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Compliance7 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles9 records

Subsidiaries5 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about PFNonwovens Group