Saturn PCB Design
Saturn PCB Design is a privately held, ITAR-registered electronic engineering firm in DeBary, Florida, providing turnkey PCB design, manufacturing, and assembly services alongside MIL-STD-1275E surge suppressors and RF/embedded hardware products to U.S. defense, aerospace, medical, and commercial customers.
- Company typePrivate
- Founded1985
- HeadquartersDebary, United States
- Headcount1–10
- GTM typeB2B
- OfferingHardware or Manufacturing
What Saturn PCB Design does
Saturn PCB Design, Inc. is a privately held, founder-operated electronic engineering services company headquartered in DeBary, Florida, that provides turnkey printed circuit board (PCB) design, manufacturing, and assembly alongside broader electronic, RF, software, and mechanical engineering services. The firm traces its operating history to 1985 and holds a dense stack of regulatory accreditations — ITAR registration, FAR 52.204-21, DFARS 252.204-7012, AS9100, ISO 9001, ISO 13485, ANSI/ESD S20.20, MIL-P-55110, and MIL-PRF-31032 — that qualify it to bid on U.S. defense, aerospace, and medical device work. Service delivery spans schematic capture, layout, signal integrity analysis, DFM/DFT review, multilayer manufacturing up to 50 layers, flex and rigid-flex fabrication, prototype through production assembly, embedded firmware, and 3D printing, executed on a professional EDA toolchain (Altium Designer, Cadence Allegro, Mentor HyperLynx, Sonnet EM, NI Multisim).
The customer base is concentrated in high-reliability verticals: military/defense (Northrop Grumman, NAVSEA, SPAWAR), space/aerospace (NASA Goddard, Johnson, Kennedy, JPL, Orbital Sciences), national laboratories (Los Alamos), academic research (Caltech, Cornell, University of Michigan, Ohio State), medical devices (Philips Medical/Invivo, Sparton, Transonic), and commercial/industrial (Hewlett-Packard, Rockwell Automation, GE Transportation, Thermo Fisher, Westinghouse). Revenue is generated primarily through project-based quotes for custom services, supplemented by a small line of standardized hardware products — MIL-STD-1275E surge suppressors, UV-A/UV-C LED sanitizing light bars, 2.45 GHz and 915 MHz patch antennas, a 915 MHz RF tag transmitter, a 2.4 GHz PIFA, LCR meter test fixture boards, and the SATURN NITRO PIC32 development board — sold both direct and through eBay, with the free Saturn PCB Toolkit V8.46 freeware serving as a top-of-funnel brand asset. The firm operates with 1–10 employees under sole President Kenneth J. Wood, with no disclosed funding, no M&A activity, and no parent or subsidiary structure.
Saturn PCB Design firmographics
Firmographics- Name
- Saturn PCB Design
- Legal name
- Saturn PCB Design, Inc.
- Website
- https://saturnpcb.com
- Company type
- Private
- Founded year
- 1985
- Operating status
- Operating
- Headcount range
- 1–10 employees
- Short description
- Saturn PCB Design is a privately held, ITAR-registered electronic engineering firm in DeBary, Florida, providing turnkey PCB design, manufacturing, and assembly services alongside MIL-STD-1275E surge suppressors and RF/embedded hardware products to U.S. defense, aerospace, medical, and commercial customers.
- Ownership category
- akta.pro rank
Saturn PCB Design industry classification
Industry- Product category
- Electronic Manufacturing Services (PCB Design, Manufacturing & Assembly)
- NAICS
- Bare Printed Circuit Board Manufacturing (334412)
- SIC
- Printed Circuit Boards (3672)
- akta.pro primary industry
- PCB Fabrication (Rigid PCBs) (HDAHAOAG)
- akta.pro secondary industries
- PCB Fabrication (Flex & Rigid-Flex PCBs) (HDAHAOAH), PCB Assembly (PCBA/EMS) (HDAHAOAI), System-Level, Multi-Physics & Package/PCB Co-Design (EDA) (HDAHAFAD)
Keywords
Where Saturn PCB Design is headquartered
LocationHeadquarters
- HQ city
- Debary
- HQ country
- United States
- HQ region
- North America
Offices1 record
Markets served
Saturn PCB Design business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Personnel, Supply Chain, Operations, Technology or R&D, Marketing or Sales, Infrastructure
Revenue model
- PCB Design Services: Expert PCB design services including schematic capture, PCB layout design, signal integrity analysis, DFM/DFT reviews, HDI designs with microvias, high-speed digital PCB designs (DDR2/DDR3/DDR4, differential pairs), RF and analog design, flex PCB designs, and complete assembly drawings. Revenue generated through project-based quotes.
- PCB Manufacturing: Manufacturing of single, double, and multi-layered PCBs (up to 50 layers), rigid, rigid-flex, and flex PCBs. Includes multilayer lamination, drilling and hole plating, electrical patterning, surface finishing. Revenue generated through per-project manufacturing quotes.
- PCB Assembly: PCB assembly services including component placement, soldering, inspection and testing. Supports fast turnaround times, small prototype runs, and large production runs. Revenue through assembly service quotes.
- Standard Product Sales: Sale of standardized products including antennas (2.45GHz PIFA, 2.45GHz/915MHz patch antennas), UV LED sanitizing light bars (UV-A and UV-C), MIL-STD-1275E surge suppressors, SATURN NITRO development boards, RF tag transmitters, and LCR meter test fixture boards. Products sold at fixed unit prices via eBay and direct inquiry.
- Electronic Engineering & Product Development: Complete product development services including electronic hardware design (analog/digital/RF), firmware development, PC software development, BOM creation, and full turnkey production of finished products.
- Software Development: Embedded systems and PC application software development. Languages: C, C++, C#, J, and assembly for 8-bit to 64-bit processors. Platforms: Windows, Mac OS X, embedded systems.
- PCB Consulting Services: Expert consulting including design review and analysis, cost optimization, DFM/DFT reviews, signal integrity analysis, component replacement/substitution, and failure analysis.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Unit Pricing | Pay-as-you-go | LCR Meter Test Fixture Boards - $49 per set of 10 units |
| Unit Pricing | Pay-as-you-go | UV-A LED Sanitizing Light Bar - $195 |
| Unit Pricing | Pay-as-you-go | UV-C LED Sanitizing Light Bar - $385 |
| Unit Pricing | Pay-as-you-go | 915MHz Patch Antenna - $39 |
| Unit Pricing | Pay-as-you-go | 2.45GHz Patch Antenna - $29 |
| Unit Pricing | Pay-as-you-go | MIL-STD-1275E Surge Suppressor 2.5A Circuit Breaker - $190 |
| Unit Pricing | Pay-as-you-go | MIL-STD-1275E Surge Suppressor 1A Uninterrupted - $245 |
| Unit Pricing | Pay-as-you-go | MIL-STD-1275E Surge Suppressor 2.5A Uninterrupted with Ripple Protection - $375 |
Go-to-market motion1 record
Distribution channels3 records
Marketing channels5 records
Saturn PCB Design product offering
Product offeringCore offering
Saturn PCB Design, Inc. provides turnkey printed circuit board (PCB) design, manufacturing, and assembly services for U.S. and global customers, supported by electronic engineering, RF engineering, embedded/PC software development, mechanical design and 3D printing, and PCB consulting. Alongside these services, the company sells a portfolio of proprietary hardware products: MIL-STD-1275E surge suppressors (S110A-04, S110B-04, S137-02), UV-A and UV-C LED sanitizing light bars, 2.45GHz and 915MHz patch antennas, a 2.4GHz PIFA, a 915MHz RF tag transmitter, LCR meter test fixture boards, and the SATURN NITRO PIC32 development board, plus the free Saturn PCB Toolkit calculation software.
Product overview
Saturn PCB Design, Inc. offers a comprehensive portfolio of PCB design, manufacturing, and assembly services alongside a suite of proprietary hardware products. The core product line includes the free Saturn PCB Toolkit calculation software and the SATURN NITRO microcontroller board. Hardware products include MIL-STD-1275E compliant surge suppressors (SPCBD-S110A-04, SPCBD-S110B-04, SPCBD-S137-02), UV LED sanitizing light bars (UV-A and UV-C variants), and RF antennas (2.45GHz and 915MHz patch antennas, 2.4GHz PIFA, 915MHz RF Tag Transmitter). Supporting services encompass electronic engineering, RF engineering, software development, mechanical design, 3D printing, and PCB consulting. The company operates as a turnkey electronic engineering solution provider serving military, aerospace, medical, and commercial sectors.
Differentiator
Problem solved
Functional benefit
Brands
- SATURN NITRO: A low-cost, high-speed, ultra-powerful plug-in processing unit utilizing a PIC32 microcontroller running at 120MHz with 1MB Flash memory, 256K RAM, and 4K EEPROM. Drop-in Arduino compatible with multiple interfaces.
- Saturn PCB Toolkit
Products and services
- PCB Design Services Expert PCB design services covering schematic capture, PCB layout, signal integrity analysis, DFM/DFT reviews, HDI designs with microvias, high-speed digital layouts (DDR2/DDR3/DDR4, PCIe, differential pairs), RF and analog design, flex PCB designs, and full assembly drawings, sold via project-based quotes to space, military, medical, and commercial customers.
- PCB Manufacturing Services USA-based PCB manufacturing of single, double, and multilayer boards up to 50 layers including rigid, rigid-flex, and flex PCBs, with multilayer lamination, drilling and hole plating, electrical patterning, surface finishing, and laser microvia capability, sold via per-project manufacturing quotes.
- PCB Assembly Services PCB assembly services including component placement, soldering, inspection, and testing for prototype runs through large production runs, with fast turnaround available and sold via assembly service quotes.
- Electronic Engineering Services Turnkey electronic engineering including analog, digital, and RF hardware design, firmware development, PC software development, BOM creation, prototyping, and full turnkey production of finished products for space, military, commercial, and consumer customers.
- RF Engineering & PCB Design Services Radio frequency engineering services including RF circuit design, simulation, antenna design, testing, and turnkey production for packet radio, ISM-band transmitters/receivers, Bluetooth, WiFi, and other wireless applications.
- Software Development Services Embedded systems and PC application software development in C, C++, C#, J, and assembly for 8-bit to 64-bit processors, with target platforms including Windows, Mac OS X, and embedded systems with real-time operating system support.
- Mechanical Design & 3D Printing Services Mechanical design and 3D printing services for rapid prototyping using Design for Additive Manufacturing principles, complementing PCB and electronic engineering engagements.
- PCB Consulting Services Expert PCB design consulting including comprehensive design review and analysis, cost optimization, DFM/DFT reviews, signal integrity analysis, component replacement/substitution, and failure analysis.
- Saturn PCB Toolkit (free PCB calculation software) Free PCB calculation software for designers and engineers providing microstrip/stripline, differential pair, via current (IPC-2152), PCB conductor current, planar inductor, padstack/BGA land, crosstalk, bandwidth, wavelength, PDN impedance, thermal resistance, embedded resistor, and fusing current (Onderdonk) calculators.
- SATURN NITRO Development Board Drop-in Arduino compatible plug-in processing unit based on a 120MHz PIC32 microcontroller with 1MB Flash, 256K RAM, 4K EEPROM, and peripherals including I2C, IrDA, LIN bus, SPI, UART/USART, USB OTG, 7x 12-bit ADC modules at 3.75msps, 3x 12-bit DAC modules, 12 PWM outputs, 6 quadrature encoder modules, 8 DMA channels, and 4 op-amps.
- MIL-STD-1275E Surge Suppressor SPCBD-S110A-04 (2.5A Circuit Breaker) 2.5 Amp interrupted surge suppressor/circuit breaker for 28V military/aerospace applications meeting MIL-STD-1275E requirements, with 100V surge, 250V spike, and reverse polarity protection up to 250V; overvoltage threshold 34.5V; priced at $190.
- MIL-STD-1275E Surge Suppressor SPCBD-S110B-04 (1A Uninterrupted) 1 Amp uninterrupted surge suppressor for 28V military/aerospace applications meeting MIL-STD-1275E, with 100V surge and 250V spike protection; overvoltage threshold 34.5V; PCB size 1.5 x 1.5 inches; priced at $245.
- MIL-STD-1275E Surge Suppressor SPCBD-S137-02 (2.5A Uninterrupted with Ripple Protection) 2.5 Amp uninterrupted surge suppressor with ripple protection meeting MIL-STD-1275E for 28V military/aerospace applications; overvoltage threshold 34.5V; 125C operating temperature; PCB size 1.7 x 1.7 inches; priced at $375.
- UV-A LED Sanitizing Light Bar 18 UV-A (405nm) LED sanitizing light bar with 12VDC barrel jack input and ~180mA current draw, designed for indirect disinfection via photosensitizer activation; priced at $195.
- UV-C LED Sanitizing Light Bar 18 UV-C (275nm) LED sanitizing light bar with 24VDC barrel jack input and ~240mA current draw for HVAC and commercial UV disinfection applications; typical lead time 2 weeks; priced at $385.
- 2.45GHz Patch Antenna SPCBD-S123-06 Single patch antenna with 2.45GHz center frequency on Rogers Kappa 438 substrate, VSWR 1.03, Return Loss -35dB, Bandwidth 32MHz, Gain 4.07dBi, and SMA connector; designed for 802.15.4, Bluetooth, and WiFi; priced at $29.
- 915MHz Patch Antenna SPCBD-S102-07E Low-cost ISM band and backscatter RFID antenna with 915MHz center frequency, 50 Ohm impedance, VSWR 1.11, Return Loss -26dB, Gain 4.36dBi, vertical polarization, and SMA connector on Rogers Kappa 438 substrate; priced at $39.
- 915MHz RF Tag Transmitter Compact RF tag utilizing a CC1101 packet radio transceiver optimized for 915MHz ISM band operation with CR2032 battery power supply.
- LCR Meter Test Fixture Boards SPCBD-S127-01 Test fixture boards for SMT component measurement compatible with many LCR meters, eliminating the need for SMT fixtures costing hundreds of dollars; made with high-temperature FR-4; $49 per set of 10.
- 2.4GHz PIFA Antenna Planar Inverted-F Antenna operating at 2.4GHz for ISM transmitters/receivers, Bluetooth, and WiFi applications with 50 Ohm port impedance.
Companies that use Saturn PCB Design
Customer profileNamed customers23 records
Segments5 records
Ideal customer profiles4 records
Saturn PCB Design technology and API
TechnologyTechnology focussed Yes
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature4 records
Saturn PCB Design partnerships and signals
Strategic signalScale indicators3 records
Recent moves6 records
Expansion highlights4 records
Saturn PCB Design competitors and assessment
Company assessmentDirect peers
- Sierra Circuits: US-based PCB fabrication, assembly, and design services house specializing in prototypes and quick-turn production. Closest comparable in scale and service mix to Saturn's turnkey design-to-assembly offering.
- Bay Area Circuits: California-based quick-turn PCB prototype and low-volume manufacturer serving commercial, industrial, and aerospace/defense customers. Directly comparable as a US-centric PCB shop with similar small/mid-size service orientation.
- Advanced Circuits: One of the largest US-based PCB prototype manufacturers, offering PCB fabrication and assembly. Comparable as a turnkey PCB services competitor focused on quick-turn and small-to-medium volume runs.
- Sunstone Circuits: US PCB manufacturer with design support and assembly services, including an online PCB designer tool. Comparable to Saturn in combining free/educational tooling with manufacturing services.
- American Standard Circuits (ASC): US PCB manufacturer focusing on RF/microwave, flex/rigid-flex, and military/aerospace applications. Highly relevant peer given Saturn's RF, aerospace, and defense emphasis and ITAR-adjacent positioning.
- APCT (Advanced Printed Circuit Technology): US PCB manufacturer with defense and aerospace focus, including ITAR-registered capability. Direct peer in the mil/aero-domestic PCB niche Saturn serves.
- Epec Engineered Technologies: Custom engineered PCB and electromechanical solutions provider serving aerospace, medical, and industrial customers. Comparable as a higher-mix custom PCB/assembly house operating in overlapping verticals.
- PCBWay: Global PCB prototyping, fabrication, and assembly service with a strong self-serve, online-quoting model. Comparable on PCB manufacturing services though primarily competing on price rather than US/ITAR regulated work.
- MacroFab: PCB assembly-focused platform with software-driven quoting and North American manufacturing. Comparable to Saturn's assembly workstream with a more software-centric operating model.
Broad incumbents
- Teledyne Advanced Electronic Solutions: Broader aerospace/defense electronics supplier offering high-reliability PCB and subsystem solutions to primes and government customers. Comparable as a much larger incumbent also serving Saturn's core mil/aero end markets.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat4 records
Key risks6 records
Key highlights6 records
Customer concentration
Saturn PCB Design social profiles
Digital presenceSaturn PCB Design compliance and trust
Trust signalCompliance8 records
Saturn PCB Design financial estimates
Financial estimateRevenue estimate
Valuation estimate
Saturn PCB Design leadership team
Management profileNumber of profiles
Profiles1 record
Saturn PCB Design funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Saturn PCB Design M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Saturn PCB Design
What does Saturn PCB Design do?
Saturn PCB Design, Inc. provides turnkey printed circuit board (PCB) design, manufacturing, and assembly services for U.S. and global customers, supported by electronic engineering, RF engineering, embedded/PC software development, mechanical design and 3D printing, and PCB consulting. Alongside these services, the company sells a portfolio of proprietary hardware products: MIL-STD-1275E surge suppressors (S110A-04, S110B-04, S137-02), UV-A and UV-C LED sanitizing light bars, 2.45GHz and 915MHz patch antennas, a 2.4GHz PIFA, a 915MHz RF tag transmitter, LCR meter test fixture boards, and the SATURN NITRO PIC32 development board, plus the free Saturn PCB Toolkit calculation software.
Is Saturn PCB Design a public or private company?
Saturn PCB Design is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was Saturn PCB Design founded?
Saturn PCB Design was founded in 1985. It employs 1 to 10 people.
Where is Saturn PCB Design based?
Saturn PCB Design is headquartered in Debary, United States, in the North America region.
How does Saturn PCB Design make money?
Seven revenue lines are on record. PCB Design Services are the primary driver. The others are PCB Manufacturing, PCB Assembly, standard Product Sales, electronic Engineering & Product Development, software Development and PCB Consulting Services.
Who are Saturn PCB Design's main competitors?
Direct peers on record are Sierra Circuits, Bay Area Circuits, Advanced Circuits, Sunstone Circuits, American Standard Circuits (ASC), APCT (Advanced Printed Circuit Technology), Epec Engineered Technologies, PCBWay and MacroFab. Teledyne Advanced Electronic Solutions is listed as a broad incumbent.
Does Saturn PCB Design have an API?
No public API is recorded for Saturn PCB Design.
What industry is Saturn PCB Design in?
Saturn PCB Design's product category is Electronic Manufacturing Services (PCB Design, Manufacturing & Assembly). Its primary akta.pro industry code is HDAHAOAG, PCB Fabrication (Rigid PCBs), with a secondary code of HDAHAOAH, PCB Fabrication (Flex & Rigid-Flex PCBs). Its NAICS code is 334412 and its SIC code is 3672.