Hoosier Pattern
Hoosier Pattern is a Decatur, Indiana-based specialty manufacturer producing foundry tooling, 3D sand-printed patterns, and CNC machined components, serving foundries and industrial OEMs across pumps, automotive, aerospace, and defense end markets.
- Company typePrivate
- Founded1997
- HeadquartersDecatur, United States
- Headcount11–50
- GTM typeB2B
- OfferingHardware or Manufacturing
What Hoosier Pattern does
Hoosier Pattern, Inc. is a specialty manufacturer headquartered in Decatur, Indiana that produces foundry tooling, patterns, and prototype castings primarily for the metal casting industry. Founded in 1997 and placed under sole ownership of Keith Gerber in 2009, the company has scaled from 14 employees in a 20,000 sq ft facility to roughly 50 employees across 90,000 sq ft of production space. Its customer base spans foundries and industrial OEMs in pumps, automotive, agriculture, aerospace, and defense, including named accounts such as Goulds Pumps (ITT), CA Lawton, Magnuson Products, and Aluminum Alloys.
The company's core technical capability is centered on binder-jet 3D sand printing using seven in-house ExOne-class systems, supplemented by 25+ CNC machining centers and FDM polymer printers (3ntr A2V4, Fortus 450mc). Engineering work is supported by Cimatron and Netfabb CAD/CAM software, with a two-check QA system and ISO 9001:2015 certification (plus FAR compliance and SAM registration) underpinning custom engineered-to-order deliverables. Hoosier Pattern was an early adopter of 3D sand printing for foundry tooling, having installed its first ExOne S-Max printer in October 2013.
Revenue is generated on a per-project, quote-basis with no public pricing disclosed; the 2014 channel partnership with Carpenter Brothers Inc. extends the company's distribution reach. The business model is a job-shop industrial services operation where competitive position rests on integrated manufacturing capacity (capital equipment, floor space, trained labor) and trade expertise developed through a Journeyman Patternmaker apprenticeship, rather than recurring software or SaaS revenue.
Hoosier Pattern firmographics
Firmographics- Name
- Hoosier Pattern
- Legal name
- Hoosier Pattern, Inc.
- Website
- https://hoosierpattern.com
- Company type
- Private
- Founded year
- 1997
- Operating status
- Operating
- Headcount range
- 11–50 employees
- Short description
- Hoosier Pattern is a Decatur, Indiana-based specialty manufacturer producing foundry tooling, 3D sand-printed patterns, and CNC machined components, serving foundries and industrial OEMs across pumps, automotive, aerospace, and defense end markets.
- Ownership category
- akta.pro rank
Hoosier Pattern industry classification
Industry- Product category
- Foundry Tooling & Additive Manufacturing Services
- NAICS
- Industrial Mold Manufacturing (333511), Special Die and Tool, Die Set, Jig, and Fixture Manufacturing (333514), Machine Shops (33271)
- SIC
- Miscellaneous Fabricated Metal Products (3490)
- akta.pro primary industry
- Electronics & Industrial Component 3D Printing Services (enclosures, fixtures, functional parts) (IMAAADAL)
- akta.pro secondary industries
- Sand/Foundry & Mold 3D Printers (Sand Binder Jetting, Tooling Systems) (IMAAAAAE), Custom Injection Molding & Contract Manufacturing (Job Shops/CMs) (IMANAFAJ)
Keywords
Where Hoosier Pattern is headquartered
LocationHeadquarters
- HQ city
- Decatur
- HQ country
- United States
- HQ region
- North America
Offices1 record
Markets served
Hoosier Pattern business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Personnel, Technology or R&D, Operations, Infrastructure, Supply Chain
Revenue model
- 3D Sand Printed Molds and Cores: Design and production of 3D printed sand molds and cores for foundries. Service includes model review, printing, cleaning, quality inspection, and packing/shipping to customer or foundry.
- Foundry Tooling: Traditional pattern making and tooling services including cope and drag, match plates, and hot boxes. Serves small jobs to large-scale projects.
- CNC Manufacturing Services: CNC machining services for tooling and precision parts, including vertical and horizontal machining, lathes, and 5-axis machining.
- Rapid Prototyping: Quick-turn prototyping services using 3D sand printing to drastically reduce lead times compared to traditional tooling fabrication.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Pay-as-you-go | Quote-based custom manufacturing services |
Go-to-market motion1 record
Distribution channels2 records
Marketing channels6 records
Hoosier Pattern product offering
Product offeringCore offering
Hoosier Pattern designs and manufactures 3D sand-printed molds and cores, CNC-machined tooling, and rapid prototypes for foundries and industrial manufacturers. The company combines additive manufacturing (seven in-house 3D sand printers) with over 25 subtractive CNC machining centers to deliver patternless casting tooling, short-lead-time prototypes, and production tooling for automotive, agriculture, aerospace, and pump/turbomachinery customers.
Product overview
Hoosier Pattern operates as an integrated manufacturing services provider combining additive and subtractive manufacturing technologies. The core product portfolio centers on 3D Sand Printing for foundry molds and cores, complemented by FDM Printing for plastic prototypes. Supporting capabilities include CNC Manufacturing with over 25 machining centers for precision tooling, Foundry Tooling for traditional pattern-making, and Rapid Prototyping services. These offerings work together as an integrated foundry tooling solution—3D Sand Printing and Rapid Prototyping provide fast-turnaround additive capabilities, while CNC Manufacturing and Foundry Tooling deliver precision machined patterns and production tooling. The company serves automotive, aerospace, agriculture, and foundry industries with both prototype and production capabilities.
Differentiator
Problem solved
Functional benefit
Products and services
- 3D Sand Printing Additive manufacturing service using 3D sand printers to create molds and cores for foundry casting. Uses ExOne and other sand printing technologies to produce geometrically complex molds directly from digital designs, bypassing traditional tooling fabrication.
- FDM Printing Fused Deposition Modeling plastic printing service using in-house 3ntr A2V4 and Fortus 450mc plastic printers for prototyping and production parts.
- CNC Manufacturing Precision subtractive manufacturing with over 25 machining centers including vertical and horizontal machining, CNC lathes, 5-axis milling, and plate saws for metalworking and tooling fabrication.
- Foundry Tooling Traditional and integrated foundry tooling solutions including cope and drag patterns, match plates, hot boxes, and tooling for casting production from prototype to high-volume runs.
- Rapid Prototyping Quick-turnaround prototype tooling and casting services that leverage 3D sand printing to reduce lead times compared to conventional pattern-making methods.
Quantifiable outcome
- Lead time reduction through 3D sand printing vs traditional tooling
- +2 more outcomes
Companies that use Hoosier Pattern
Customer profileNamed customers6 records
Segments4 records
Ideal customer profiles5 records
Hoosier Pattern technology and API
TechnologyTechnology focussed Yes
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature4 records
Hoosier Pattern partnerships and signals
Strategic signalPartnerships
Seven partnerships are on record, tiered core and minor.
- Adams Wells Manufacturing Alliance (AWMA)coreRegional workforce development organization dedicated to working with local schools in Northeast Indiana (Adams and Wells counties). AWMA is a group of local businesses, educators, and government members who focus on strengthening local workforce by equipping students with knowledge and skills needed for manufacturing and construction careers.
- Bellmont High SchoolminorManufacturing program partnership providing students hands-on experience with foundry processes and 3D printing technology. Students create sand molds and pour aluminum castings as part of their education.
- Purdue University / Purdue Northwest UniversityminorUniversity partnerships hosting interns from engineering and manufacturing programs, developing future workforce pipeline.
- Carpenter Brothers Inc.coreRepresentation partnership where Carpenter Brothers offers Hoosier Pattern's 3D sand cores and molds to client foundries, expanding HPI's reach through their distribution network.
- Evolution Art StudiominorMichigan art studio partnership for manhole cover project as part of community renovation; artist Jay Elias collaborates on artistic iron casting projects.
- FeLion StudiosminorCollaboration on Pour'n Yer Heart Out community iron pour events and artistic casting projects.
- KRL Metal Arts StudiosminorPartner in Hoosier Iron Pour events showcasing artistic metal casting capabilities.
Scale indicators7 records
Recent moves6 records
Expansion highlights6 records
Hoosier Pattern competitors and assessment
Company assessmentMarket position
Competitive moat4 records
Key risks6 records
Key highlights7 records
Customer concentration
Hoosier Pattern social profiles
Digital presenceHoosier Pattern compliance and trust
Trust signalCompliance2 records
Hoosier Pattern financial estimates
Financial estimateRevenue estimate
Valuation estimate
Hoosier Pattern leadership team
Management profileNumber of profiles
Profiles2 records
Hoosier Pattern funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Hoosier Pattern M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Hoosier Pattern
What does Hoosier Pattern do?
Hoosier Pattern designs and manufactures 3D sand-printed molds and cores, CNC-machined tooling, and rapid prototypes for foundries and industrial manufacturers. The company combines additive manufacturing (seven in-house 3D sand printers) with over 25 subtractive CNC machining centers to deliver patternless casting tooling, short-lead-time prototypes, and production tooling for automotive, agriculture, aerospace, and pump/turbomachinery customers.
Is Hoosier Pattern a public or private company?
Hoosier Pattern is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was Hoosier Pattern founded?
Hoosier Pattern was founded in 1997. It employs 11 to 50 people.
Where is Hoosier Pattern based?
Hoosier Pattern is headquartered in Decatur, United States, in the North America region.
How does Hoosier Pattern make money?
Four revenue lines are on record. 3D Sand Printed Molds and Cores are the primary driver. The others are foundry Tooling, CNC Manufacturing Services and rapid Prototyping.
Does Hoosier Pattern have an API?
No public API is recorded for Hoosier Pattern.
What industry is Hoosier Pattern in?
Hoosier Pattern's product category is Foundry Tooling & Additive Manufacturing Services. Its primary akta.pro industry code is IMAAADAL, Electronics & Industrial Component 3D Printing Services (enclosures, fixtures, functional parts), with a secondary code of IMAAAAAE, Sand/Foundry & Mold 3D Printers (Sand Binder Jetting, Tooling Systems). Its NAICS code is 333511 and its SIC code is 3490.