InCon Processing
InCon Processing (InCon Process Systems, Inc.) is a private US industrial fabricator and toll processor specializing in high-vacuum distillation equipment — Thin Film and Short Path Evaporators with proprietary POWERFILM rotor technology — serving specialty chemicals, pharmaceutical, nutraceutical, biodiesel, polymer, and food ingredient producers globally via its GIG Karasek partnership.
- Company typePrivate
- Founded1991
- HeadquartersBatavia, United States
- Headcount1–10
- GTM typeB2B
- OfferingHardware or Manufacturing
What InCon Processing does
InCon Processing, operating as InCon Process Systems, Inc. (IPS), is a privately held US industrial company that designs, fabricates, pilots, and operates high-vacuum distillation equipment and runs contract toll manufacturing for specialty chemical separation and purification. The company is headquartered in St. Charles, Illinois, with a toll processing plant and technical center near Chicago that houses laboratory and pilot plant facilities for processing customer materials from kilogram to tanker-truck scale.
The core technology stack is built around Thin Film Evaporators, Short Path Evaporators, Wiped Film Evaporators, and Molecular Distillation Systems capable of operating at vacuum pressures down to 0.001 mbar for thermal separation of heat-sensitive products. IPS integrates GIG Karasek's POWERFILM proprietary rotor technology — a balanced-blade design that eliminates bottom bearings and delivers up to 30% capacity gains over competing evaporators — across multiple product variants (POWERFILM, POWERMOL, ECOMOL, ECOMNOL P, ROLLERMOL, ECOFILM P, SPRINGFILM, PUREFILM/PUREFILM S) tuned for viscosity, stickiness, purity, and cost-efficiency profiles. Custom fabrication in exotic alloys (Hastelloy, Inconel, Monel, Titanium since 1954, Zirconium) is delivered through the GIG Karasek partnership, supporting vessels up to 100 tons and plate thickness up to 50mm.
Revenue is generated through three channels: one-time equipment and turn-key system sales of distillation plants (including "world's largest" installations), toll processing and contract manufacturing services for fine chemicals, pharmaceuticals, nutraceuticals, biodiesel/oleochemicals, polymers/silicones, and food ingredients, and process development and piloting engagements with in-house chemical analysis. Distribution is exclusively direct-to-enterprise via a small sales force (Sales Manager Dan Stock), proposal-based custom pricing, and a content marketing motion via website, case studies, and downloadable technical literature. Customer concentration is project-based and globally diversified, with named installations in the USA, Indonesia, and China spanning palm oil, biodiesel glycerine, lube oil re-refining, monoglycerides, and Fischer-Tropsch wax distillation.
InCon Processing firmographics
Firmographics- Name
- InCon Processing
- Legal name
- InCon Process Systems, Inc.
- Website
- https://ips-gigk.com
- Company type
- Private
- Founded year
- 1991
- Operating status
- Operating
- Headcount range
- 1–10 employees
- Short description
- InCon Processing (InCon Process Systems, Inc.) is a private US industrial fabricator and toll processor specializing in high-vacuum distillation equipment — Thin Film and Short Path Evaporators with proprietary POWERFILM rotor technology — serving specialty chemicals, pharmaceutical, nutraceutical, biodiesel, polymer, and food ingredient producers globally via its GIG Karasek partnership.
- Ownership category
- akta.pro rank
InCon Processing industry classification
Industry- Product category
- Industrial Process Equipment — High Vacuum Distillation
- NAICS
- Chemical Manufacturing (325), Measuring, Dispensing, and Other Pumping Equipment Manufacturing (333914)
- SIC
- Misc Industrial & Commercial Machinery & Equipment (3590), Industrial Process Furnaces & Ovens (3567)
- akta.pro primary industry
- Heat Transfer Equipment (Heat Exchangers, Boilers, Condensers) (IMAHAEAC)
Keywords
Where InCon Processing is headquartered
LocationHeadquarters
- HQ city
- Batavia
- HQ country
- United States
- HQ region
- North America
Offices2 records
Markets served
InCon Processing business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Supply Chain, Operations, Personnel, Technology or R&D, Marketing or Sales, Infrastructure
Revenue model
- Equipment and System Sales: Design, fabrication, and sale of high vacuum distillation evaporators and complete plant systems. Includes Short Path Evaporators, Wiped Film Evaporators, Thin Film Evaporators, and turn-key systems from pilot scale to world's largest installations.
- Toll Processing / Contract Manufacturing: Contract manufacturing services where IPS processes customer materials in their own facilities. Services include process development, pilot testing, and production at quantities from kilogram to tanker-truck volumes. Specialized in high vacuum distillation of heat-sensitive and high-value products.
- Process Development and Piloting: Feasibility assessment using developmental bench laboratory analysis, followed by full pilot and process development services using chemical analysis to maintain specifications.
Go-to-market motion1 record
Distribution channels1 record
Marketing channels4 records
InCon Processing product offering
Product offeringCore offering
InCon Processing designs, pilots, fabricates, and supplies high-vacuum distillation and evaporation equipment — including Thin Film Evaporators, Short Path Evaporators, Wiped Film Evaporators, and Molecular Distillation systems — together with turn-key plants and modular systems. The company also operates a toll processing and pilot plant near Chicago that performs contract manufacturing of specialty chemicals and nutritional compounds at kilogram to tanker-truck quantities. In-house chemical analysis supports feasibility testing, process development, scale-up, and ongoing toll production for industrial customers.
Product overview
InCon Processing (InCon Process Systems, Inc.) is a manufacturer and contract processor specializing in high-vacuum distillation and evaporation equipment and toll manufacturing services. The product portfolio centers on Thin Film Evaporators, Short Path Evaporators, Wiped Film Evaporators, and Molecular Distillation Systems, supported by the proprietary POWERFILM Rotor Technology for enhanced capacity and reduced maintenance. A Laboratory Short Path Distillation Plant enables R&D and feasibility testing, while Toll Processing & Pilot Plant services offer contract manufacturing from kilogram to tanker-truck quantities. Equipment Fabrication services provide custom-built columns, pressure vessels, reactors, and heat exchangers. The company operates in partnership with GIG Karasek, leveraging modular systems and turn-key plant capabilities for applications in fine chemicals, pharmaceuticals, nutraceuticals, oleochemicals, and biodiesel.
Differentiator
Problem solved
Functional benefit
Products and services
- Thin Film Evaporators Industrial evaporators that distribute feed product as a thin liquid film over a heated surface using rotor wipers, producing intensive mixing and turbulence for excellent heat transfer with short residence times. Designed for concentrating, refining, or recovering value products through distillation or thermal separation, particularly for viscous media and heat-sensitive products.
- Short Path Evaporators Evaporators similar to thin film units but incorporating a built-in internal condenser that minimizes the distance between heating and condensing surfaces to reduce pressure drop. Capable of operating at pressures as low as 0.001 mbar, enabling gentle molecular distillation of heat-sensitive products whose boiling points exceed their decomposition temperatures.
- Laboratory Short Path Distillation Plant Small-scale molecular distillation system designed for R&D facilities to develop formulations, generate products, and prove process separations. Operates at 0.1 to 2.0 liters per hour with shorter run times possible, and includes feed vessel, short path evaporator, internal condenser, hot oil heater, condenser cooling system, cold trap, and vacuum system with Duran glass construction.
- Modular Systems Pre-engineered modular distillation and evaporation systems designed for scalable deployment from pilot to full production scale.
- Toll Processing & Pilot Plant Services Contract manufacturing and toll processing services for process and product development, customer samples, and interim manufacturing. Specializes in high-concentration and temperature-sensitive fine chemicals, monomer removal from polymers and epoxy resins, specialized flavors and ingredients, fish oil and nutraceutical products, and cGMP manufacturing at kilogram to tanker-truck quantities.
- Equipment Fabrication Services Custom fabrication of specialized process equipment including columns, pressure vessels, reactors, falling film evaporators, and heat exchangers. Capabilities include vessel weights up to 100 tons, plate thickness up to 50 mm, and fabrication in nickel-based alloys, titanium (Grades 1, 2, 7, 11), Inconel, acid-resistant steels, and Duplex materials, with qualification in demanding welding procedures.
Quantifiable outcome
- Up to 30% increased capacity with POWERFILM Rotor Technology vs competitive evaporators
- +4 more outcomes
Companies that use InCon Processing
Customer profileNamed customers5 records
Segments6 records
Ideal customer profiles3 records
InCon Processing technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature12 records
InCon Processing partnerships and signals
Strategic signalPartnerships
One partnership is on record.
- GIG KarasekcoreIPS partners with GIG Karasek, the world's largest manufacturer of Thermal Processing Equipment and thin film system fabricator. GIG Karasek has been fabricating world class Titanium since 1954. The partnership provides systems and evaporators from pilot scale to the world's largest Short-Path and Wiped Film evaporators and plants. GIG Karasek maintains fabrication capabilities in exotic alloys including Hastelloy, Inconel, Monel, Titanium, and Zirconium, with vessel fabrication capabilities up to 100 tons and plate thickness up to 50mm. Customers also bring proprietary designs for fabrication including heat exchangers, columns, reactors, and falling film evaporators.
Scale indicators6 records
Recent moves6 records
Expansion highlights5 records
InCon Processing competitors and assessment
Company assessmentBroad incumbents
- Sulzer: Sulzer supplies industrial process equipment including separation columns, heat exchangers, and pumps. Its Chemtech division overlaps with IPS on thermal separation hardware and serves many of the same specialty chemical and pharma customers.
- De Dietrich Process Systems: De Dietrich Process Systems supplies a broad portfolio of process equipment—reactors, filters, dryers, and distillation columns—into the pharmaceutical and specialty chemical industries. It is a broad incumbent that competes with IPS on integrated plant scope.
- GIG Karasek: GIG Karasek is IPS's core fabrication partner and the world's largest thin-film system fabricator, with exotic-alloy capability dating to 1954. While not a competing channel today, it represents the upstream manufacturing capability whose own direct customer engagement could constrain IPS's positioning.
- Pfaudler: Pfaudler is a global supplier of glass-lined and alloy process equipment, including reactors, columns, and heat exchangers. It is a broad incumbent that competes with IPS on large-scale specialty chemical process plant equipment.
Direct peers
- LCI Corporation: LCI (formerly Luwa, now part of TechnipFMC's process technology portfolio) supplies short-path and thin-film evaporation systems globally. It is a direct peer to IPS, with comparable offerings in molecular distillation for nutraceutical, chemical, and pharmaceutical customers.
- Artisan Industries: Artisan Industries designs and manufactures wiped-film and short-path evaporation systems for specialty chemical, pharmaceutical, and food applications. It is a direct peer to IPS, competing for the same thermal-separation project business with comparable product platforms.
- Pope Scientific: Pope Scientific engineers wiped-film and short-path molecular distillation equipment for fats, oils, nutraceuticals, and specialty chemicals. It targets the same process development and toll-processing customers as IPS.
- VTA Verfahrenstechnische Anlagen: VTA is a German manufacturer of thin-film and short-path evaporators used in specialty chemical and pharmaceutical thermal separation. It competes head-to-head with IPS on wiped-film technology and serves overlapping customer verticals.
- Buss-SMS-Canzler (SMS group): Buss-SMS-Canzler designs and supplies thin-film and wiped-film evaporators for chemical, polymer, and food applications. It is a direct peer to IPS on the equipment side, with similar thermal-separation product lines.
Emerging players
- Wuxi Lima Chemical Machinery: Wuxi Lima is a Chinese equipment manufacturer producing thin-film evaporators, short-path distillation units, and related process vessels. It is an emerging player competing primarily on price in Asia and overlapping with IPS's installed base in China.
Market position
Strengths4 records
Weaknesses4 records
Competitive moat5 records
Key risks6 records
Key highlights6 records
Customer concentration
InCon Processing social profiles
Digital presenceInCon Processing financial estimates
Financial estimateRevenue estimate
Valuation estimate
InCon Processing leadership team
Management profileNumber of profiles
Profiles2 records
InCon Processing funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
InCon Processing M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about InCon Processing
What does InCon Processing do?
InCon Processing designs, pilots, fabricates, and supplies high-vacuum distillation and evaporation equipment — including Thin Film Evaporators, Short Path Evaporators, Wiped Film Evaporators, and Molecular Distillation systems — together with turn-key plants and modular systems. The company also operates a toll processing and pilot plant near Chicago that performs contract manufacturing of specialty chemicals and nutritional compounds at kilogram to tanker-truck quantities. In-house chemical analysis supports feasibility testing, process development, scale-up, and ongoing toll production for industrial customers.
Is InCon Processing a public or private company?
InCon Processing is a private company. It is classified as unknown and is currently operating.
When was InCon Processing founded?
InCon Processing was founded in 1991. It employs 1 to 10 people.
Where is InCon Processing based?
InCon Processing is headquartered in Batavia, United States, in the North America region.
How does InCon Processing make money?
Three revenue lines are on record. Equipment and System Sales are the primary driver. The others are toll Processing / Contract Manufacturing and process Development and Piloting.
Who are InCon Processing's main competitors?
Broad incumbents on record are Sulzer, De Dietrich Process Systems, GIG Karasek and Pfaudler. Direct peers are LCI Corporation, Artisan Industries, Pope Scientific, VTA Verfahrenstechnische Anlagen and Buss-SMS-Canzler (SMS group). Wuxi Lima Chemical Machinery is listed as an emerging player.
Does InCon Processing have an API?
No public API is recorded for InCon Processing.
What industry is InCon Processing in?
InCon Processing's product category is Industrial Process Equipment — High Vacuum Distillation. Its primary akta.pro industry code is IMAHAEAC, Heat Transfer Equipment (Heat Exchangers, Boilers, Condensers). Its NAICS code is 325 and its SIC code is 3590.