Process Sensors
Process Sensors Corporation designs and manufactures on-line near-infrared (NIR) sensors for continuous moisture and coat weight measurement in industrial manufacturing, serving food, beverage, and non-food processors globally as a brand of KPM Analytics.
- Company typePrivate
- Founded1996
- HeadquartersMilford, United States
- Headcount101–250
- GTM typeB2B
- OfferingHardware or Manufacturing
What Process Sensors does
Process Sensors Corporation, founded in 1996 and headquartered in Milford, Massachusetts, is the industrial NIR (near-infrared) sensor manufacturing brand of KPM Analytics. The company designs and produces on-line near-infrared moisture sensors and coat weight sensors used for continuous, real-time monitoring of moisture content and coating thickness in manufacturing processes. Its product portfolio spans the MCT560 (premium industrial in-line moisture and coat weight sensor), the MCT460 (online moisture and coating thickness sensors), the NIR-6000 Series (routine online moisture sensors), the SpectraStar XT-3 (moisture, oil/fat, and protein NIR analyzer), and the portable QuikCheck moisture and oil analyzer. The underlying technology is based on NIR spectroscopy combined with proprietary calibration libraries tied to specific substrates and processes.
Process Sensors operates as one of nine analytical brands under the KPM Analytics umbrella, alongside AMS Alliance, Bruins Instruments, CHOPIN Technologies, EyePro System, Sensortech Systems, Sightline Process Control, Smart Vision Works, and Unity Scientific. Across the combined KPM portfolio the company cites 40+ trademarks, 50+ patents, and 15,000+ installations across more than 100 countries. The company's primary customer segment is industrial food and beverage processors requiring inline moisture and compositional analysis for product quality control, waste reduction, energy savings, and food safety compliance; a secondary vertical serves non-food industrial manufacturers needing moisture and coat weight monitoring. No revenue, pricing, or specific customer logos are publicly disclosed.
The business model is B2B industrial equipment sales, with quote-based pricing typical of analytical instruments priced in the mid-five-figure to low-six-figure USD range per system. Go-to-market combines a worldwide distributor network (covering 100+ countries) with direct enterprise sales for major accounts and complex implementations. Post-sale, the company leverages the KPM Academy training platform and the KPM Analytics resource center (white papers, success stories, podcasts) for customer enablement and content marketing. Process Sensors itself does not exhibit direct AI/ML capabilities; AI-augmented computer vision for food inspection is delivered through the SiftAI FM product under the parent KPM brand.
Process Sensors firmographics
Firmographics- Name
- Process Sensors
- Legal name
- Process Sensors Corporation
- Website
- https://processsensors.com
- Company type
- Private
- Founded year
- 1996
- Operating status
- Operating
- Headcount range
- 101–250 employees
- Short description
- Process Sensors Corporation designs and manufactures on-line near-infrared (NIR) sensors for continuous moisture and coat weight measurement in industrial manufacturing, serving food, beverage, and non-food processors globally as a brand of KPM Analytics.
- Ownership category
- akta.pro rank
Process Sensors industry classification
Industry- Product category
- Process Analytical Instruments
- NAICS
- Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial Process Variables (334513), Analytical Laboratory Instrument Manufacturing (334516)
- SIC
- Laboratory Analytical Instruments (3826), Industrial Instruments For Measurement, Display, And Control (3823)
- akta.pro primary industry
- Process Analytical Instrumentation (Gas analyzers, spectroscopy, pH/ORP, conductivity) (IMAGAFAE)
- akta.pro secondary industry
- Industrial Sensors (Pressure, Temperature, Flow, Level, Proximity, Vibration) (IMAGAFAA)
Keywords
Where Process Sensors is headquartered
LocationHeadquarters
- HQ city
- Milford
- HQ country
- United States
- HQ region
- North America
Markets served
Process Sensors business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Supply Chain, Technology or R&D, Personnel, Operations, Marketing or Sales
Distribution channels2 records
Marketing channels4 records
Process Sensors product offering
Product offeringCore offering
Process Sensors Corporation manufactures on-line near-infrared (NIR) moisture sensors for the continuous monitoring and measurement of moisture in industrial processes. Its product range includes in-line NIR moisture and coat weight sensors (MCT560, MCT460), the NIR-6000 series of online moisture sensors, the QuikCheck portable moisture and oil analyzer, and the SpectraStar XT-3 NIR analyzer for moisture, oil/fat, and protein measurement. The sensors serve industrial food & beverage processors and non-food manufacturing customers needing real-time inline process control for quality, waste reduction, and energy savings.
Product overview
KPM Analytics offers a comprehensive portfolio of analytical and inspection solutions across multiple technology areas, organized as a platform of integrated brands. The product lineup includes: Functional & Rheological analyzers (Mixolab Series, Alveolab) for flour and dough testing; Wet Chemistry analyzers (SmartChem 800 Series) for automated laboratory analysis; Vision Inspection systems (SiftAI FM, P-Series, TheiaVu E-Series) for foreign material detection and quality measurement; and Moisture/NIR analyzers (SpectraStar XT-3, MCT560) for compositional analysis. Process Sensors Corporation operates as one of nine brands under KPM Analytics' umbrella, contributing to the company's total of 40+ trademarks and 50+ patents with installations in over 100 countries. The company also provides educational resources through KPM Academy including training courses for instruments such as NIR-6000, MCT460, QuikCheck, SDmatic 2, and UCal 4 calibration software.
Differentiator
Problem solved
Functional benefit
Products and services
- MCT560 Premium Industrial In-Line NIR Moisture & Coat Weight Sensor Industrial in-line NIR sensor designed for measuring moisture content and coat weight in continuous manufacturing processes, targeted at food processing and industrial coating applications requiring real-time process control.
- MCT460 Online Moisture/Coating Thickness Sensors Online NIR moisture and coating thickness sensors for continuous industrial process monitoring in food and non-food manufacturing operations.
- NIR-6000 Series Online Moisture Sensors Online NIR moisture sensors designed for routine industrial operation, providing continuous inline moisture measurement for process control in manufacturing environments.
- QuikCheck Moisture and Oil Analyzer Portable moisture and oil analyzer for quick benchtop testing of moisture and oil content in samples, supporting rapid quality checks outside of full inline installations.
- SpectraStar XT-3 Moisture, Oil/Fat, & Protein NIR Analyzer Near-infrared analyzer for measuring moisture, oil/fat, and protein content in various samples, suitable for laboratory and at-line compositional analysis in food and feed applications.
Companies that use Process Sensors
Customer profileSegments2 records
Ideal customer profiles2 records
Process Sensors technology and API
TechnologyTechnology focussed Yes
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
AI capability2 records
Feature4 records
Process Sensors partnerships and signals
Strategic signalRecent moves5 records
Expansion highlights5 records
Process Sensors competitors and assessment
Company assessmentBroad incumbents
- Bruker Optics: Bruker offers FT-NIR and laboratory NIR analyzers used for moisture and composition analysis in food, feed and industrial applications, providing higher-end competition to Process Sensors' SpectraStar XT-3.
- Thermo Fisher Scientific (Thermo Scientific): Thermo Fisher's analytical instruments division supplies NIR analyzers and process spectrometers that compete with Process Sensors across food safety, pharma and industrial quality control segments.
- Endress+Hauser: Endress+Hauser is a major process instrumentation supplier offering a broad portfolio including NIR moisture and analytical sensors used in food, chemical and water/wastewater applications overlapping with Process Sensors.
- PerkinElmer: PerkinElmer supplies analytical instruments including NIR and FTIR for food, material and environmental testing, broadly overlapping with Process Sensors' NIR composition analytics.
- Yokogawa Electric: Yokogawa provides industrial process analytics and NIR/FT-NIR analyzers used in food, chemical and refining applications, competing with Process Sensors in higher-end inline and at-line composition measurement.
- Mettler-Toledo: Mettler-Toledo is a global leader in industrial weighing and process analytics, offering NIR moisture analyzers and in-line sensors that compete with Process Sensors in food, pharma and industrial QC markets.
Direct peers
- Kett US: Kett manufactures NIR moisture meters and composition analyzers for lab, portable and in-line industrial use, directly overlapping with Process Sensors' QuikCheck and MCT series.
- NDC Technologies: NDC is a direct competitor in online NIR and infrared moisture, coat-weight and composition sensors for industrial converting, food and tobacco, offering an overlapping product portfolio and customer base to Process Sensors.
- Sensortech Systems: Sensortech Systems is a sister brand under KPM Analytics specializing in NIR moisture sensors for industrial processes, sharing parent ownership with Process Sensors and competing in the same NIR moisture space under a different go-to-market.
Emerging players
- Sensopart: Sensopart is a sensor specialist with industrial spectroscopy and optical sensing products that overlap with Process Sensors' NIR/spectroscopy product line in industrial automation applications.
Market position
Strengths1 record
Weaknesses1 record
Competitive moat5 records
Key risks5 records
Key highlights7 records
Customer concentration
Process Sensors social profiles
Digital presenceProcess Sensors financial estimates
Financial estimateRevenue estimate
Valuation estimate
Process Sensors leadership team
Management profileNumber of profiles
Process Sensors funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Process Sensors M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Process Sensors
What does Process Sensors do?
Process Sensors Corporation manufactures on-line near-infrared (NIR) moisture sensors for the continuous monitoring and measurement of moisture in industrial processes. Its product range includes in-line NIR moisture and coat weight sensors (MCT560, MCT460), the NIR-6000 series of online moisture sensors, the QuikCheck portable moisture and oil analyzer, and the SpectraStar XT-3 NIR analyzer for moisture, oil/fat, and protein measurement. The sensors serve industrial food & beverage processors and non-food manufacturing customers needing real-time inline process control for quality, waste reduction, and energy savings.
Is Process Sensors a public or private company?
Process Sensors is a private company. It is classified as corporate owned and is currently operating.
When was Process Sensors founded?
Process Sensors was founded in 1996. It employs 101 to 250 people.
Where is Process Sensors based?
Process Sensors is headquartered in Milford, United States, in the North America region.
Who are Process Sensors's main competitors?
Broad incumbents on record are Bruker Optics, Thermo Fisher Scientific (Thermo Scientific), Endress+Hauser, PerkinElmer, Yokogawa Electric and Mettler-Toledo. Direct peers are Kett US, NDC Technologies and Sensortech Systems. Sensopart is listed as an emerging player.
Does Process Sensors have an API?
No public API is recorded for Process Sensors.
What industry is Process Sensors in?
Process Sensors's product category is Process Analytical Instruments. Its primary akta.pro industry code is IMAGAFAE, Process Analytical Instrumentation (Gas analyzers, spectroscopy, pH/ORP, conductivity), with a secondary code of IMAGAFAA, Industrial Sensors (Pressure, Temperature, Flow, Level, Proximity, Vibration). Its NAICS code is 334513 and its SIC code is 3826.