Rotec

What Rotec does

ROTEC (JSC ROTEC) is a Moscow-based diversified industrial solutions developer and provider incorporated in 2010. The company operates across four integrated business pillars: (1) the PRANA industrial IoT and predictive analytics system, which monitors gas turbines, compressors, pumps, and boilers to predict variations in equipment operation, calculate residual operation life, and prevent unplanned downtime; (2) welded honeycomb seals for aviation and power-engineering turbines, manufactured in cell sizes of 0.9–4.5 mm with wall thickness of 0.05–0.2 mm using proprietary vacuum heat treatment, spot welding, and vacuum soldering processes; (3) TEEMP supercapacitor energy storage systems used in rail and industrial applications; and (4) engineering, construction, and general-contracting services for power-engineering facilities, combined with equipment manufacturing, retrofitting, and maintenance.

The company sells directly to large enterprise customers across power generation, oil and gas, mining, aviation, rail transportation (RZD), pulp and paper, and chemical sectors. Named customers include RZD, Sberbank, EuroChem-NorthWest JSC, Arkhangelsk Pulp and Paper Mill, Solikamskbumprom, Base Metals JSC, Ulan-Ude Sewage Treatment Plants, and the Amur Tiger Center; honeycomb seals have also been qualified into Rolls-Royce and General Electric turbine repair workflows since 2019. Internationally ROTEC has executed the Ulaan Bator CHP-4 expansion in Mongolia.

Revenue is generated through a mix of project-based EPC contracts, hardware sales (honeycomb seals, supercapacitors, retrofitted turbines), and recurring service contracts for PRANA monitoring; pricing is not publicly disclosed. Scale signals include 2.7 GW of power capacity constructed or reconstructed, PRANA coverage of 3.2 GW representing roughly 2% of Russian Federation thermal generation, monitoring of more than $5 billion of equipment by replacement value, and over 1 million hours of accumulated equipment-operation data. The company is an unlisted Russian joint-stock company holding ISO 9001:2015 certification, an Aviation Equipment License from the Ministry of Industry and Trade, EMERCOM licensing, and SRO Energy Audit admission.

Name

Rotec

Legal name

Joint Stock Company ROTEC

Website

https://zaorotec.com

Company type

Private

Founded year

2010

Operating status

Operating

Short description

ROTEC is a Moscow-based diversified industrial solutions firm founded in 2010, serving large enterprises in power generation, aviation, oil and gas, mining, rail, and chemicals with PRANA predictive analytics IoT monitoring, welded honeycomb seals for turbines, supercapacitor energy storage, and EPC engineering services.

Ownership category

akta.pro rank

Product category

Industrial Engineering and Equipment Services

NAICS

Relay and Industrial Control Manufacturing (335314), Switchgear and Switchboard Apparatus Manufacturing (335313), Speed Changer, Industrial High-Speed Drive, and Gear Manufacturing (333612)

SIC

Electrical Industrial Apparatus (3620), Instruments For Meas & Testing Of Electricity & Elec Signals (3825)

akta.pro primary industry

Online Condition Monitoring (Sensors, Edge Devices, IIoT Gateways) (EUAEAKAA)

akta.pro secondary industries

Substation Automation Systems (SAS), RTUs & HMI (EUADACAF), PLC, HMI & SCADA Automation (EDAOAHAD), DER Monitoring, Telemetry & Communications (IEEE 2030.5, DNP3, SunSpec) (EUADALAD)

Keywords

• Industrial equipment monitoring
• Predictive maintenance analytics
• Honeycomb seal manufacturing
• Supercapacitor energy storage
• Power plant engineering

Headquarters

HQ city

Moscow

HQ country

Russia

HQ region

Europe

Offices1 record

Markets served

GTM type

B2B

Offering type

Services

Cost components

Personnel, Operations, Technology or R&D, Supply Chain, Infrastructure, Marketing or Sales

Revenue model

1. Engineering and Construction Services: Design, engineering, and general-contractor services in construction of power-engineering facilities and infrastructure. Includes feasibility studies, design documentation development, construction supervision, and turnkey commissioning. Revenue generated from project contracts with power companies and industrial enterprises.
2. Honeycomb Materials and Components: Manufacturing and sale of honeycomb seals for aviation and power engineering applications. Products used in aircraft engines, steam and gas turbines, and turbo-compressors. Revenue from product sales to turbine manufacturers and repair services.
3. Equipment Manufacturing, Retrofitting and Maintenance: Manufacturing, retrofitting and maintaining basic energy equipment. Includes modernization of existing equipment to increase power generation and environmental efficiency. Revenue from equipment sales and service contracts.
4. Predictive Analytics and Monitoring Services: Remote monitoring and prognostics system (PRANA) for industrial equipment. Monitors equipment condition, provides predictive maintenance insights. Revenue model based on service contracts for monitoring and analytics.

Go-to-market motion1 record

Distribution channels1 record

Marketing channels6 records

Core offering

ROTEC is an industrial solutions developer and provider that designs, manufactures, and services equipment for power generation and industrial enterprises. Its portfolio centers on the PRANA IoT-based predictive monitoring system for industrial equipment, welded honeycomb seals for aviation and turbine applications, TEEMP supercapacitor energy storage units, and full-scope engineering, construction, and equipment modernization services.

Product overview

ROTEC offers a multi-product portfolio centered on industrial solutions. The core offerings include the PRANA predictive analytics and monitoring system for industrial IoT equipment diagnosis, honeycomb seals manufactured for aviation and power turbine applications (the only manufacturer in mainland Europe), and supercapacitor-based energy storage systems. These products are complemented by engineering, design, and general-contracting services for power facility construction, as well as power equipment modernization, retrofitting, and maintenance services.

Differentiator

Problem solved

Functional benefit

Brands

• PRANA: Industrial IoT solution for diagnosis and prognosis of industrial equipment condition, used for monitoring gas turbines and other power equipment.
• Honeycomb Seals
• TEEMP

Products and services

• PRANA Remote Monitoring and Prognostics System Industrial IoT solution for diagnosis and prognosis of industrial equipment condition. Monitors gas turbines, compressors, pumps, and boiler equipment to predict variations in operation, calculate residual operating life, plan repairs, and prevent emergencies across power generation, oil and gas, mining and processing sectors.
• Welded Honeycomb Seals Welded honeycomb seals with cell sizes from 0.9 to 4.5 mm and wall thickness from 0.05 to 0.2 mm, used in aircraft engines (PS-90A, D18T, PD-14, D-36, SaM146), turboshaft engines (TV2-117, TV3-117, VK-2500), auxiliary power units (AI-9, VSU-10, TA-12), steam and gas turbines, and turbo-compressors. Reduces turbine fuel consumption by 5% and reduces abrasive wear of the turbine flow section.
• TEEMP Supercapacitor Energy Storage Units High-efficiency supercapacitor energy storage and accumulation systems for diesel locomotives, trams, and power applications. Enables start-stop systems on locomotives and energy efficiency gains in transport fleets, with reported annual savings of up to $4.8 million USD for RZD.
• Engineering, Construction and General Contracting Services Design, engineering, and general-contractor services for construction of power-engineering facilities and infrastructure. Includes feasibility studies, design documentation development, construction supervision, technical customer functions, and turnkey commissioning for power plants, CHP facilities, substations, sewage treatment plants, and autonomous hybrid mini-power installations.
• Power Equipment Service, Retrofitting and Modernization Manufacturing, retrofitting, and maintenance of basic energy equipment. Modernization of existing equipment from international and Russian manufacturers to increase power generation output and environmental efficiency.

Quantifiable outcome

• PRANA system analyzed data on more than 1 million hours of equipment operation
• +5 more outcomes

Named customers8 records

Segments4 records

Ideal customer profiles4 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

AI capability2 records

Feature4 records

Partnerships

Two partnerships are on record, tiered core.

• Rolls-RoycecoreTechnology or Integration · 1 January 2019Since 2019, honeycomb seals by ROTEC have been used in the repair of Rolls-Royce turbines, demonstrating the company's capability to serve international aviation and power turbine markets.
• General ElectriccoreTechnology or Integration · 1 January 2019Since 2019, honeycomb seals by ROTEC have been used in the repair of General Electric turbines, indicating acceptance of ROTEC's quality standards by major international turbine manufacturers.

Scale indicators5 records

Recent moves6 records

Expansion highlights6 records

Others

• Renova Group: Renova Group is a Russian diversified industrial holding historically associated with ROTEC (e.g., the Skolkovo Renova building in ROTEC's project history). It is adjacent as a potential parent/portfolio entity rather than a direct operating competitor.

Regional players

• Ural Turbine Works: Ural Turbine Works manufactures industrial steam and gas turbines in Russia and competes with ROTEC in turbine aftermarket services, repairs, and modernizations within the domestic/CIS power generation market.
• Power Machines (Silovye Mashiny): Power Machines is Russia's primary turbine and power equipment OEM, a natural counterpart to ROTEC's turbine-component manufacturing, EPC services, and PRANA monitoring targeting Russian thermal power plants. It competes in the same Russian/CIS market without significant international overlap.

Broad incumbents

• Honeywell Connected Enterprise: Honeywell's Connected Plant and Forge APM platform offer industrial condition monitoring, asset reliability, and predictive analytics for power and process plant operators — overlapping with PRANA but as part of a much wider enterprise software suite.
• Siemens Energy / Siemens Industrial IoT: Siemens manufactures industrial gas/steam turbines with integrated digital services (MindSphere, Siemens Energy Industrial Solutions) covering the same equipment categories ROTEC addresses (turbines, compressors, boilers) via a much broader portfolio rather than a niche IoT product.
• Worley Limited: Worley is a global energy EPC and asset services provider delivering power-plant engineering, construction, and lifecycle services — directly comparable in scope to ROTEC's general-contractor EPC business for CHP, substations, and industrial power facilities.

Direct peers

• SKF (Condition Monitoring / Reliability Services): SKF's rotating-equipment condition monitoring, vibration analysis, and reliability services compete directly with ROTEC's PRANA platform for predictive maintenance of industrial turbines, pumps, and bearings at power and process plants.
• Howmet Aerospace: Howmet Aerospace is the global leader in advanced nickel-based superalloys and honeycomb seals for aerospace and industrial gas turbine engines — a direct functional analog to ROTEC's welded honeycomb seals product, serving the same aviation and power turbine channels.
• GE Digital (Predix APM): GE Digital's Predix Asset Performance Management monitors gas turbines, steam turbines, and balance-of-plant equipment globally — directly analogous to ROTEC's PRANA, including use cases inside GE's own turbine installed base that ROTEC also serves.

Emerging players

• Augury: Augury offers AI-driven condition monitoring and asset health management for industrial rotating equipment — covering a narrower set of use cases than ROTEC's PRANA but representing the modern SaaS-style competitive archetype for plant-level predictive maintenance.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks5 records

Key highlights7 records

Customer concentration

• YouTubeyoutube.com/user/Zaorotec
• Facebookfacebook.com/pages/%D0%97%D0%90%D0%9E-%D0%A0%D0%9E%D0%A2%D0%95%D0%9A/256999091011915
• LinkedInlinkedin.com/company/%D1%80%D0%BE%D1%82%D0%B5%D0%BA
• Instagraminstagram.com/rotec_official

Compliance8 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles2 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Rotec