Polylast Global

What Polylast Global does

Polylast Systems, LLC is a Scottsdale, Arizona-based manufacturer of proprietary rubber surfacing and flooring systems produced from 100% recycled rubber combined with proprietary urethane binders, primers, catalysts, and adhesives, plus Biotrend antimicrobial additives. The company sells eight primary product lines — horse flooring, golf bunker liner, veterinary clinic flooring, dog kennel/daycare flooring, livestock flooring, residential flooring, pool decking, and roadway repair — alongside two product variants (porous Comfort and Safety Flooring and non-porous Super Duty Flooring) and a small-format Rubber Repair Kit. The underlying technology is protected by three granted US patents (US 8,389,624 B2, US 10,309,070 B2, US 9,982,143) and an exclusive antimicrobial supply agreement with Biotrend signed in 2015.

The business operates a dealer-driven distribution model with 65+ authorized dealers handling sales and installation in the US, UK, and Germany, supplemented by a direct-to-consumer e-commerce channel (RubberRepairKit.com) selling $129 DIY repair kits. Pricing is quote-based through the dealer network, varying by project size, application, and labor rate. The company is privately held, founder-owned, has not raised institutional capital, and does not disclose revenue. End customers include equestrian operations (Rae-Dawn Arabians, Almosta Ranch), golf courses (Riviera Country Club, Old Kinderhook, Goat Hill Park), veterinary clinics (West Dakota Veterinary Clinic), and architectural firms (Populous), with the product specified into PGA tournament venues and major veterinary facilities.

The firm has expanded horizontally across at least seven verticals and three countries since its 2010 founding, driven by patent-protected product extensions, exclusive supplier relationships, and a certified installer network, but operates at modest scale with no AI/ML capabilities, no disclosed M&A activity, and no venture or private equity investment on record.

Name

Polylast Global

Legal name

Polylast Systems, LLC

Website

https://polylastsystems.com

Company type

Private

Founded year

2010

Operating status

Operating

Short description

Polylast Systems, LLC manufactures patented recycled-rubber surfacing and flooring products for equestrian, golf, veterinary, kennel, livestock, residential, pool deck, and roadway applications, distributing through a 65+ authorized dealer network across the US, UK, and Europe with an exclusive Biotrend antimicrobial partnership.

Ownership category

akta.pro rank

Product category

Rubber Surfacing and Flooring

NAICS

Rubber Product Manufacturing (3262), Other Rubber Product Manufacturing (32629), All Other Rubber Product Manufacturing (326299)

SIC

Fabricated Rubber Products, Nec (3060), Plastics Products, Nec (3089)

akta.pro primary industry

Industrial Matting, Flooring & Safety Rubber Products (IMANALAI)

akta.pro secondary industry

Reprocessed Resin & Recycled Polymer Compounding (PCR/PIR Compounds) (IMANAMAG)

Keywords

• Rubber surfacing products
• Recycled rubber flooring
• Antimicrobial flooring systems
• Equestrian flooring solutions
• Golf bunker liners

Headquarters

HQ city

Scottsdale

HQ country

United States

HQ region

North America

Offices2 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Operations, Marketing or Sales, Personnel, Technology or R&D

Revenue model

1. Product Sales: Direct sales of Polylast rubber flooring, bunker liner, and repair products through authorized dealer network. Products are customized per project specifications based on color, durability, absorbency, and softness requirements.
2. Dealer Distribution: Revenue generated through network of 65+ authorized dealers who purchase products for installation. Dealers receive profit margins for providing unique surfacing solutions to end customers.
3. Rubber Repair Kit Sales: Direct consumer sales of small repair kits at $129 plus shipping, each covering approximately 6 square feet at 3/4 inch thickness. Sold through RubberRepairKit.com division.

Pricing tiers

Go-to-market motion1 record

Distribution channels2 records

Marketing channels6 records

Core offering

Polylast Global manufactures and distributes a unified line of rubber surfacing and flooring products made from 100% recycled rubber combined with proprietary urethane binders, primers, catalysts, and adhesives. Products are offered in porous (Comfort and Safety) and non-porous (Super Duty) variants, infused with Biotrend antimicrobial protection under an exclusive partnership, and sold through a 65+ authorized dealer network for applications including equestrian facilities, golf bunkers, veterinary clinics, dog kennels, livestock, residential, pool decks, and roadway repair. A small DIY Rubber Repair Kit is sold direct via RubberRepairKit.com.

Product overview

Polylast is a single unified product line of rubber surfacing solutions made from 100% recycled rubber, with specialized variants and product lines for different applications. The core products include Horse Flooring (trailers, barns, wash racks, stall lining), Bunker Liner (golf course sand traps), Veterinary Clinic Flooring, Dog Kennel Flooring, Livestock Flooring, Residential Flooring, Pool Decking, and Roadway Repair. Product variants include Comfort and Safety (C&S) Flooring (porous version allowing fluid flow) and Super Duty Flooring (non-porous with liquid-proof top coat). Accessories include the Rubber Repair Kit for DIY repairs. All products feature Biotrend antimicrobial technology and are installed by authorized dealers over surfaces like concrete, asphalt, wood, metal, or fiberglass.

Differentiator

Problem solved

Functional benefit

Brands

• RubberRepairKit.com: A division of Polylast Systems providing small-area rubber repair kits for trailers and barns, covering approximately 6 square feet at 3/4 inch thickness for $129 plus shipping.

Products and services

• Horse Flooring (Horse Trailer and Barn) Antimicrobial rubber flooring made from 100% recycled rubber for horse trailers, barns, wash racks, and stall lining. Infused with Biotrend antimicrobial technology, offering non-slip, shock-absorbing surfaces that reduce leg impact on horses' hooves. Installed by authorized dealers.
• Bunker Liner (Golf Bunker Liner) Prefabricated porous bunker liner for golf course sand traps and bunkers, made from 100% recycled rubber (US Patent 10,309,070 B2). Improves water drainage, prevents washouts, and keeps sand clean from migrating rocks and dirt. Installation rate approximately 200 square feet per man hour.
• Veterinary Clinic Flooring Permanent, slip-resistant, impermeable rubber flooring for veterinary clinics. Infused with Biotrend antimicrobial technology, absorbs 40-50% of impact shock, and is non-porous to resist liquids and chemicals.
• Dog Kennel and Daycare Flooring Antimicrobial slip-resistant rubber flooring for dog kennels, daycares, and grooming facilities. Features Biotrend antimicrobial protection, absorbs 40-50% impact shock, is impervious to liquids, and reduces odors and stains.
• Livestock Flooring Non-slip antimicrobial rubber surface for cattle and dairy flooring. Made from 100% recycled rubber with Biotrend antimicrobial technology, it reduces slipping, lameness, pressure on hips and legs, and is non-porous for easy cleaning and sterilization.
• Residential Flooring Non-slip rubber flooring for residential decks, patios, garages, pool surrounds, walkways, and driveways. Maintains positive attributes at temperatures from minus 40 to over 150 degrees Fahrenheit, with optional Comfort and Safety (C&S) porous variant.
• Swimming Pool Decking Antimicrobial slip-resistant rubber pool decking infused with Biotrend technology. Durable around chlorine and salt water, reduces mold and mildew, stays cooler than conventional materials, and features slip-resistant cushioned texture.
• Roadway Repair Patented rubber-based roadway repair solution for crack repair, pothole repair, sidewalk repair, and manhole lid leveling. Cures in 30 minutes, works in temperatures from minus 70 to over 150 degrees Fahrenheit (US Patent 9,982,143).
• Rubber Repair Kit DIY repair kit for small damaged areas in trailers or barns, sold through the RubberRepairKit.com division. Contains 100% recycled rubber, urethane binder, patented primer, gloves, and brush. Covers approximately 6 square feet at 3/4 inch thickness. Cost is $129 plus shipping.

Quantifiable outcome

• 40-50% impact shock absorption on dog kennel and veterinary applications
• +4 more outcomes

Named customers12 records

Segments7 records

Ideal customer profiles5 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature5 records

Partnerships

Eight partnerships are on record, tiered core, minor and regional.

• BiotrendcoreStrategic or Co-development PartnerExclusive agreement with Biotrend, a global leader in antimicrobial technology. Biotrend provides antimicrobial additives that are infused into Polylast products to inhibit growth of damaging microorganisms, reduce odors and stains, and keep surfaces cleaner longer. Biotrend guarantees the efficacy of the antimicrobial effectiveness for the life of Polylast floors.
• Al Dunning (Almosta Ranch)minorOthersAl Dunning is a renowned equestrian professional who has owned and operated Almosta Ranch in Scottsdale, AZ since 1970. With over 45 World and Reserve World Titles, he is a high-profile customer who endorses Polylast products for horse comfort and safety flooring.
• American Paint Horse Association (APHA)minorGTM or Marketing PartnerAPHA is a breed registry that promotes American Paint Horses. Polylast partners with APHA to market their equestrian flooring solutions to APHA members.
• Josey RanchminorOthersMartha Josey is a legendary barrel racer with multiple World Championships (WPRA, AQHA, NBHA). She endorses Polylast products for use in her barrel racing operations.
• PopulouscoreStrategic or Co-development PartnerPopulous is a global architecture firm specializing in sports venues, equestrian facilities, and golf courses. Todd Gralla, Director of Equestrian Services, has provided endorsement of Polylast's equestrian flooring solutions for use in equestrian facility projects.
• Rae-Dawn ArabiansminorOthersMurray and Shirley Popplewell's Arabian horse breeding operation in Saskatoon, Canada. They exclusively use Polylast throughout their facility including wash bays, breeding areas, trailers, and new show barn, serving as reference customers.
• Aitken's Sportsturf Ltd.regionalChannel Partner/ Reseller/ DistributorUK-based distributor for Polylast Bunker Liner products. Located in the United Kingdom with contact phone +44 1977 681155.
• GHG Golfkontor Handels GmbHregionalChannel Partner/ Reseller/ DistributorEuropean distributor for Polylast Bunker Liner products. Based in Germany with contact phone +49 40 5400700.

Scale indicators4 records

Recent moves6 records

Expansion highlights5 records

Broad incumbents

• Ecore International: Ecore International is a large recycled rubber flooring manufacturer serving athletic, commercial, healthcare, and industrial markets. Comparable recycled-rubber technology and broader portfolio make it a broad incumbent peer.
• Mondo (Mondo Holdings/Mondo USA): Mondo is a global rubber flooring and track surface manufacturer with deep penetration in athletic and commercial markets. Comparable technology (vulcanized rubber surfacing) and overlapping customers, but operates at much larger scale across a broader portfolio.

Direct peers

• Dinoflex: Dinoflex produces recycled rubber flooring products for fitness, commercial, and recreational facilities. Comparable as a recycled-rubber surfacing specialist with overlapping end markets in athletic, commercial, and outdoor surfacing.
• Regupol America: Regupol America is one of the largest recycled rubber flooring manufacturers in North America, producing rubber flooring, mats, and acoustic underlayments from recycled tire rubber. Highly comparable to Polylast given its shared use of recycled rubber inputs and similar commercial/athletic end markets.
• Rephouse: Rephouse manufactures recycled rubber flooring tiles, mats, and pavers made primarily from recycled tires, serving athletic, commercial, and playground markets. Directly comparable in raw material choice and product category.
• Norsk-Stor: Norsk produces interlocking PVC and rubber flooring tiles, mats, and garage surfacing products targeting residential, garage, and commercial buyers. Comparable to Polylast's residential and commercial flooring offerings via shared product format and B2C distribution.
• Humane Manufacturing: Humane Manufacturing produces heavy-duty rubber mat products primarily for livestock, equine, and agricultural applications. Closely comparable to Polylast's livestock and equine flooring lines in terms of customer base and rubber matting product format.
• Rubber-Cal: Rubber-Cal is a major distributor and manufacturer of rubber flooring rolls, tiles, and mats serving industrial, commercial, and residential customers. Comparable to Polylast for its broad catalog of rubber surfacing products and direct e-commerce distribution model.

Emerging players

• SnapSports: SnapSports manufactures modular athletic flooring systems used in courts and gyms. Adjacent to Polylast in commercial/athletic surfacing, though focused on modular plastic surfaces rather than poured recycled rubber.
• Action Floor Systems: Action Floor Systems manufactures athletic and commercial flooring, including rubber-surfaced products. Adjacent to Polylast in commercial surfacing, with overlapping athletic and institutional end markets.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat4 records

Key risks5 records

Key highlights6 records

Customer concentration

• Xx.com/polylast
• YouTubeyoutube.com/user/polylast
• Facebookfacebook.com/polylast
• LinkedInlinkedin.com/company/polylast-systems-llc
• Instagraminstagram.com/polylast
• Pinterestpinterest.com/polylast

Compliance2 records

Revenue estimate

Valuation estimate

Number of profiles

Subsidiaries1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Polylast Global